NUOMAN NM-E10 MINI Manual

NM-E10 MINI CRAWLER EXCAVATOR
OPERATION & MAINTENANCE MANUAL
Email:frank@nuomanjx.com/yolanda@nuomanjx.com
Web: https://www.chinanuoman.com
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Shandong Nuoman Engineering Machinery Co.,Ltd
Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
TEL/Fax:+8618266821667 Whatsapp/Wechat:+8618266821667
Foreword
Chapter I Usage Features and Performance Parameters of Nuoman 1T Excavators
Section I Usage and features
Section II Main performance parameters
Chapter II Basic Structures and Work principle of Nuoman 1T Excavators
Section I Overview
Section II Work principle
Section III Basic structure of mechanical system
Section IV Basic structure of hydraulic system
Chapter III Service Technologies of Nuoman 1T Excavators
Section I Basic construction knowledge
Section II Preparation for work
Section III Operational essentials
Section IV Operational precautions
Chapter VI Maintenance of Nuoman 1T Excavators
Section I Daily inspection
Section II Periods of overhaul, medium and minor repair
Chapter VII Troubleshooting of Nuoman 1T Excavator
Section I General
Section II Troubleshooting of mechanical system
Section III Troubleshooting of hydraulic system
Section IV Troubleshooting of electrical control system
Section V Troubleshooting of engine
Section VI Other
Attachment: BOM List of Nuoman 1T Parts

Shandong Nuoman Engineering Machinery Co.,Ltd
Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
TEL/Fax:+8618266821667 Whatsapp/Wechat:+8618266821667
FOREWORD
You are now the proud owner of a Nuoman excavator. This excavator is a product of Nuoman quality
engineering and manufacturing. It is made of quickly fine materials and under rigid quality control
systems. It will give you long, satisfactory service. To obtain the best use of your excavator, please read
this manual carefully. It will help you become familiar with the operation of the excavator and contains
many helpful hints about excavator maintenance.The immediate use of new techniques in the
manufacture of products may cause some small parts of this manual.
Due to the upgrade of the machine and the special customization requirements of the customer, the
machine parameters will change, and the specific interpretation rights belong to the company.
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this
manual and on labels on the machine itself to warn of the possibility of
personal injury. Read these instructions carefully. It is essential that you read
the instructions and safety regulations before you attempt to assemble or use
this unit.
DANGER: Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided,
could result in minor or moderate injury.
IMPORTANT :Indicates that equipment or property damage

Shandong Nuoman Engineering Machinery Co.,Ltd
Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
TEL/Fax:+8618266821667 Whatsapp/Wechat:+8618266821667
SAFE OPERATION
The best insurance against accidents
is to abide by the safety regulations.
Read and understand this section
carefully, before operating the
excavator.Every user, however
experienced, should carefully read and
understand this section and those of
the attachments and accessories
before taking the excavator into
operation. The owner is obliged to
inform the operators of these
instructions in detail.
Keep this manual in the toolbox.
1. BEFORE OPERATION
1. Make yourself acquainted with the
excavator and be aware of its limits.
Read this operator's manual
carefully before starting the
excavator.
2. Obey the danger, warning and
caution labels on the machine.
3. For your safety, RO PS (Roll-Over
Protective Structure) with a seat
belt is installed. Always use seat
belt when the machine is equipped
with a ROPS.
4. Do not modify structual members
of ROPS by welding, drilling,
bending, grinding or cutting, as this
may weaken the structure. If any
component is damaged, replace it.
Do not attempt repairs. If ROPS is
loosened or removed for any
reason, make certain all parts are
reinstalled correctly. Tighten
mounting bolts to proper torque.
5. The seat belt must be inspected
regularly and replaced if damaged.
6. Do not use the excavator under the
influence of alcohol, medication or
other substances. Fatigue is also
dangerous.
7. Check the surroundings carefully
before using the excavator or when
attachments are being attached.
• Pay attention to the overhead
clearance with electric wires.
Check for pipes and buried cables.
Check for hidden holes, hindrances,
soft ground and overhangs.
During excavator use do not allow
any persons within the working
range.

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Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
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8. Do not allow other persons to use
the machine before having informed
him on the exact operation and
work instructions, and be assured
that the operator's manual has been
read and understood.
9. Do not wear baggy, tom or too
large clothing when working with
the excavator. Clothing can get
caught in rotating parts or control
elements which can cause
accidents or injuries. Wear
adequate safety clothing, e.g.
safety helmet, safety shoes, eye
protection, ear protection, working
gloves, etc., as necessary and as
prescribed by laws or statutes.
(1) Helmet
(2) Clothing fit for work
(3) Tight seams
(4) Good grip footwear
(5) Well fitting cuffs
(6) Working gloves
(7) Straw hat
(8) Towel
(9) Baggy trousers
(10) Loose cuffs on shirt
(11) Baggy shirt
(12) Rubber sandals
10. Do not allow passengers to get on
any part of the excavator seat
during operation.
11. Check mechanical parts for correct
adjustments and wear. Exchange
worn or damaged parts immediately.
Check nuts and bolts regularly for
tight fitment.
(for details see "Care and
Maintenance").
12. Keep your excavator clean. Heavy
soiling, grease, dust and grass can
inflame and cause accidents or
injuries.
13. Before starting the excavator, be
absolutely sure that the excavator
has been filled with fuel, lubricated,
greased and undergone other
maintenance work.
14. Do not modify the excavator,
otherwise it could lead to
unforeseen safety problems.
2. STARTING OF THE EXCAVATOR
1. Get into and out of the machine
safely.Always face the machine.
Always use handrails and available
steps and keep yourself well
balanced. Do not hold any of the
control levers and switches. Do not
jump on or off the machine, whether
stationary or in motion.
2. Start and control the excavator only
from the operator's seat. The driver
should not lean out of his seat when
the engine is running.
3. Before starting the engine, make
sure that all control levers (including
auxiliary control levers) are in their
neutral positions.
4. Before starting the engine, make
sure that the control levers, travel
lever, pedals and other control
elements are not stuck and can be
moved smoothly. If stuck, for
example, a lever may fail to return,
possibly putting you in danger. If
anything wrong is found,
immediately pinpoint the cause and

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correct it.
5. Do not start the engine by jumping
the starter connections. Do not try
to circumvent using the starter
switch, otherwise the engine could
start suddenly and the excavator
could move.
6. Make sure that the dozer is on the
front side. (The dozer must be
raised.) If the swing frame has
been turned 180°, i.e. the dozer is,
seen from the operator, "behind",
then the travel direction is opposite
to the drive direction of the levers
(when activating the drive lever
forwards, the excavator, seen from
the operator, will move backwards).
7. Do not run the engine in closed or
badly ventilated rooms. Carbon
monoxide is colourless, odourless
and deadly.
8. Keep all safety equipment and
covers in place. Replace damaged
or missing safety devices.
9. Precautions against tipping over. In
order to secure safe operation,
keep away from steep slopes and
embankments. Do not swing the
bucket downwards. Lower the dozer
during digging. Keep the bucket as
low as possible while driving
upwards. Turn slowly on slopes. Do
not keep the excavator near the
edges of trenches and banks, as
the earth can give way due to the
weight of the excavator.
10. Watch out at all times where the
excavator is being moved to. Keep
an eye out for hindrances.
11. Keep enough distance from trench
and bank edges.
♦ Safety for children
Tragedy can occur if the operator is not
alert to the presence of children.
Children generally are attached to
machines and the work they do.
12. Never assume that children will
remain where you last saw them.
13. Keep children out of the work area
and under the watchful eye of
another responsible adult.
14. Be alert and shut your machine
down if children enter the work area.
15. Never carry children on your
machine. There is no safe place for
them to ride. They may fall off and
be run over or interfere with your
control of the machine.
16. Never allow children to operate the
machine even under adult
supervision.
17. Never allow children to play on the
machine or on the implement.
18. Use extra caution when backing up,
look behind and down-make sure
area is clear before moving.
19. When parking your machine if at all

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possible park on a firm, flat and
level surface; if not, park across a
slope. Set the parking brake(s),
lower the implements to the ground,
remove the key from the ignition
and lock the cab door (if equipped)
and chock the crawlers or the
wheels.
3. AFTER OPERATION
Before leaving the machine,
• Bring the excavator to hard even
ground.
• Lower the attachments and the
dozer blade on the ground.
• Stop the engine.
• Lock all control levers.
• Remove the key.
4. SAFE LOADING AND
TRANSPORT OF THE
EXCAVATOR
1.Observe all regulations concerning
the transport of excavators on public
roads.
2.Use adequately long and robust
ramps when loading on a truck, (for
details see 'TRANSPORTING THE
EXCAVATOR ON A TRUCK")
3.Do not change the running direction
and to avoid a tipping over, do not try
to swing the attachment crosswise to
the loading ramps.
4.After loading of the excavator on a
truck, engage the swing lock pin.
Lower the attachment on the loading
plane and release the pressure from
the hydraulic system.
Block the crawlers with blocks and wire
down the excavator. After loading the
excavator on a truck, tie down the
undercarriage of the excavator with a
strong steel wire on the truck.
5. Do not brake abruptly with the
excavator loaded. Fatal accidents could
happen.
6. If the excavator is to tow another
machine, the load must be smaller than
the strength of the hook.
5. MAINTENANCE
Before doing maintenance work on the
excavator, place the machine on even
solid ground, lower the attachments on
the ground, stop the engine and release
the cylinder pressure by actuating the
levers. When dismantling hydraulic
parts, make sure that the hydraulic oil
has cooled down sufficiently to avoid
burns.
Start maintenance work carefully, e.g.
loosen screws slowly so that oil will not
squirt out.
1. Before doing work on the engine,
the exhaust system, the radiator and
the hydraulics, let the excavator cool
down sufficiently.
Max. drawbar pull at
coupling hook
7935 lbs. (35.3
kN)
Max. vertical load at
coupling hook
922 lbs. (4.1 kN)

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2. Turn off the engine at all times
when filling with fuel. Avoid spilling
and over-filling of fuel.
3. Smoking is prohibited while fuelling
and handling the battery! Keep
sparks and fire away from the fuel
tank and battery. Flammable gases
escape from the battery, especially
during charging.
4. Do not use or charge the refillable
type battery if the fluid level is
below the LOWER (lower limit level)
mark. Otherwise, the battery
component parts may prematurely
deteriorate, which may shorten the
battery's service life or cause an
explosion. Check the fluid level
regularly and add distilled water as
required so that the fluid level is
between the UPPER and LOWER
levels.
5. Read and follow "STARTING WITH
AN AUXILIARY BATTERY" in
"OPERATION OF THE ENGINE",
when starting with an auxiliary
battery.
6. To avoid short-circuiting the battery,
always remove the earth cable first
and attach the plus cable first.
7. Keep a first-aid box and a fire
extinguisher at hand at all times.
8. Do not open the radiator cap before
the radiator has cooled down
sufficiently.
First loosen the cap to the first stop
and allow the system enough time
to release the remaining pressure.
Then loosen the cap completely.
9. Leaking hydraulic fluid has enough
pressure to penetrate the skin and
cause serious injuries. Leakages
from pin holes can be totally
invisible. Do not use the bare hand
for checking on possible leakages.
Always use a piece of wood or
cardboard. It is strongly
recommended you use aface mask
or eye protection.
Should injuries occur with leaking
hydraulic fluid, contact a doctor
immediately. This fluid can cause
gangrene or serious allergic
reactions.
10. To avoid leakage of battery acid
which contains heavy metals, do not
throw the battery away.
11. Observe all laws and regulations
concerning the disposal of used oil,
coolants, solvents, hydraulic fluids,
battery acids and batteries.
12. To avoid fire, do not heat the
hydraulic components (tanks, pipes,
hoses, cylinders) before they have
been drained and washed.
13. Use a face mask or eye protection
to protect the eyes and respiratory
system against dust and other
foreign particles.

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Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
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14. Do not crawl under the excavator if
the excavator is only supported by
the boom and arm or the dozer.
The excavator can tip over or lower
itself due to hydraulic pressure loss.
Always use safety struts or other
appropriate supports.
16. Fire prevention
Excavator and some attachments
have components that are at high
temperatures under normal
operating conditions. The primary
source of high temperatures is the
engine and exhaust system. The
electrical system, if damaged or
incorrectly maintained, can be a
source of arcing or sparks.
The following fire prevention
guidelines will help to keep your
equipment up and running
efficiently and keep the risk of fire to
a minimum.
• Blow off all accumulated debris
near hot engine exhaust
components such as turbocharger
and exhaust manifold as well as
exhaust pipes and muffler more
frequently when working in severe
conditions.
• Clean out all accumulated
flammable debris such as leaves,
straw, pine needles, branches, bark,
small wood chips and any other
combustible materials from inside
the machine belly pans or lower unit
structures as well as from area in
proximity to the engine.
• Inspect all fuel lines and hydraulic
hoses for wear or for deterioration.
Replace them immediately if they
begin to leak.
• Examine electrical wiring and
connectors frequently for damage.
Repair any wires that are loose or
frayed before operating the machine.
Clean all electrical connections and
tighten all electrical connections as
necessary.
• Inspect the exhaust system daily for
any signs of leakage. Check for
broken pipes and muffler and also
for loose or missing bolts, nuts and
clamps. If any exhaust leaks or
fractured parts are found, repairs
must be completed prior to operation.
• Always keep a multipurpose fire
extinguisher on or near the machine.
Be familiar with the operation of the
fire extinguisher.

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Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
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6. DANGER, WARNING ANDCAUTION LABELS
Do not touch hot parts such as exhaust etc
Keep away from fan and fan belt.
Be aware of the danger of burning.
TO AVOID PERSONAL INJURY OR DEATH FROM
AMACHIHE RUNAWAY.
1- Do not start engine by shorting across starter terminals.
2. Start engine only from operator's seat.

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Diesel fuel only No fire
To avoid fire, do not heat the BOOM
PINCH POINTS.
Operation of this equipment may create
sparks that can start fires around dry
vegetation.
A spark arrester may be required. The
operator should contact local fire
agencies for laws or regulations relating
to fire prevention requirements.
BOOM PINCH POINTS:
Keep out of this area to avoid serious
personal injury or death
7. CARE OF DANGER,
WARNING AND CAUTION
LABELS
• Keep danger, warning and caution
labels, clean and free from
obstructing material.
• Clean danger, warning and caution
labels with soap and water, dry with a
soft cloth.
• Replace damaged or missing danger,
warning and caution labels with new
labels
• If a component with danger, warning
and caution label(s) affixed is replaced
with new part, make sure new label(s)
is (are) attached in the same
location(s) as the replaced component.
• Mount new danger, warning and
caution labels by applying on a clean
dry surface and pressing any bubbles
to outside edge.
TROUBLESHOOTING
If the excavator does not give the desired
performance, or when problems arise,
refer to the table below and take
appropriate measures.

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Trouble
Cause
Countermeasure
Engine
Starting difficulties
Fuel is too viscous
*Check fuel tank and filter
*Remove impurities and water
*If necessary, replace filter
Air or water in the fuel system
*Remove water from the fuel tank
*Check fuel pipe joint bolts and nuts for looseness
*Purging of the fuel system (for fuel filter and
injection pump, see "PURGING OF THE FUEL
SYSTEM" in "OTHER ADJUSTMENTS AND
REPLACEMENTS".)
Oil viscosity is too high so that the
engine funs sluggishly in winter
* Pour hot water over the radiator
Battery is almost dead; insufficient
compression
* Recharge battery
Insufficient engine power
Low fuel level
* Check fuel and add if necessary
Clogged air cleaner
* Clean the air filter element
Engine suddenly stops
Low fuel level
*Check fuel and add if necessary
*Purge the fuel system
Abnormal exhaust gas
colour
Poor fuel
* Use high quality fuel
Too much engine oil
* Drain engine oil to prescribed oil level
Water temperature warning
lamp ON (Temperature too
high for overheating)
Worn or torn fan belt
* Adjust or replace
Coolant level too low
* Fill to prescribed level
Radiator grill or fins are clogged
* Clean
Coolant is contaminated with rust
from the cylinder head or crank
case
* Replace coolant fluid and add anti-rust
Defective radiator cap
(Evaporation)
* Replace
Corroded coolant pipes
* Clean
Continuous operation under full
load
* Reduce load
Engine oil level too low
* Fill to prescribed level
Use of poor fuel
* Use prescribed fuel

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OPERATION IN COLD WEATHER CONDITIONS
PREPARATION FOR OPERATION
IN COLD WEATHER
Trouble
Cause
Countermeasure
Hydraulic system
Boom, arm, bucket, drive,
swing and dozer power is
too low
Hydraulic oil level too low
* Add oil
Leakages of hoses and / or joints
* Replace hose or joint
Non- function of swing
motor
Swing lock pin is in lock position
* Remove swing lock pin in unlock position
Drive system
Deviation of drive direction
Blocked through stones
* Remove
Crawler too loose or too tight
* Adjust accordingly

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1. Replace engine oil and hydraulic oil with those of viscosities suitable for
cold weather.
2. In cold weather, battery power drops, and the battery fluid may freeze if the
battery is not sufficiently charged. To prevent the battery fluid from freezing,
be sure to keep the battery charged at least 75% or more of its capacity after
operation. To ease next starting, it is recommended to keep the battery stored
in closed or heated rooms. If the battery fluid level is too low, do not add
after operation, but add with the engine
running before the next operation.
3. Add anti-freeze to coolant in the radiator and reserve tank, if the ambient
temperature is expected to drop below 32 F (0 C). Mixing
ratio of water and anti-freeze depends on the expected ambient temperature.
However, a 50/50 mix is recommended.
• Mixing ratio between water and anti-freeze
Ambient °C
Temperature (°F)
-5
(+23)
-10
(+14)
-15
•20
⑷
•25 (-
13)
■30
(-22)
■35
H1)
Antifreeze %
30
30
30
35
40
45
50
Water %
70
70
70
65
60
55
50
IMPORTANT:
• Use permanent anti-freeze or long-life coolant.
• Drain the coolant completely and clean the radiator inside then fill with the
water and anti-freeze mixture.
• As the anti-freeze also acts as an anticorrosive, it is not necessary to add
an additive to the water and anti-freeze mixture.
• See "Coolant check" under "DAILY CHECKS" in "MAINTENANCE" for
radiator fill volumes.
PROCEDURE AFTER WORK CARRIED OUT
Clean the excavator thoroughly after work and wipe dry. Otherwise mud and
earth on the crawlers could freeze if the temperature drops below the 32°F (0°
C) mark. Operation of the excavator is then not possible. Store the excavator
in a dry place; if not possible, store on wooden planks or on mats. If the
excavator is kept on damp or muddy ground, the crawlers could freeze
overnight. Operation of the excavator is then not possible. Furthermore the
reduction gear may be damaged.
Additionally, the hydraulic cylinders piston rods must be rubbed dry.
Otherwise severe damage could occur if dirty water seeps through the seals.
LONG STORAGE
CAUTION
To avoid personal injury:
•Do not clean the excavator with the engine running.
•To avoid the danger of exhaust fume poisoning, do not operate the engine in a closed
building without proper ventilation.
•When storing, remove the key from the starter switch to avoid unauthorized persons
from operating the excavator and getting injured.

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■ Should the Excavator be Stored for a Longer Period of
Time, Observe Following Procedures:
1. The whole excavator should be cleaned thoroughly and in all cases stored indoors. If the excavator
has to be kept outdoors, lay out wooden planks on even ground, place the excavator on the planks
and cover completely.
2. Do an oil change and grease the excavator.
3. Heavily grease the visible sections of the piston rods.
4. Remove the battery and store indoors.
5. If it is expected that the temperature will sink below the 32°F (0°C) mark, add anti-freeze or drain
coolant completely.
IMPORTANT:
• Wash the excavator after stopping the engine.
If you wash the excavator while running the engine, water may get into the air cleaner through the
intakes causing engine problems.
Carefully, wash but do not splash water over the air cleaner.
■ Observe Following Procedures when the Machine is to be
Operated after Long Storage.
1. Wipe off the grease from the hydraulic cylinder rods.
2. Turn on the engine and activate the attachments and the drive mechanisms without load in order to
circulate the hydraulic oil. (If the machine is stored for longer than one month, undertake steps (1)
and (2) once every month)
Periodic replacement of important component parts
To ensure safety in operation, you are strongly requested to inspect and service the machine at regular
intervals.These parts are prone to degradation in material or subject to wear and tear with time. It is
difficult to judge how much they have been affected at regular inspection. It is therefore necessary to
replace them with new ones, whether wear is visible or not after aspecified time of use.
If any of them is found worn even before the specified use, it must be repaired or replaced the same
way as other parts.
If any of the hose clamps is found deformed or cracked, the hose clamp must also be replaced.
For the hydraulic hoses other than the ones to be replaced periodically, inspect them for the following
points. If found unusual, tighten them up, replace them.
When replacing the hydraulic hoses, change their O rings and sealings with new ones..

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Chapter I Usage Features and Performance Parameters of Nuoman 1T
Excavators
Section I Usage and features
Nuoman 1T Excavators are provided with excavating, crushing, ditch cleaning, drilling and bulldozing, with
their attachments quick hitched and thus its utilization up greatly. In addition, they are easy to operate and
transport and flexible to work at narrow site.
Nuoman 1T Excavators, hydraulic type with single bucket
This type of excavators are mainly applied to: farming, landscaping, ditching and fertilization in garden, vegetable
greenhouse, agricultural transformation, indoor demolition, small earthwork, civil engineering, road recovery,
basement and indoor construction, concrete breaking, burying of cable, laying of water supply line, garden
cultivation, desilting and others.
The excavator are equipped with Changchai diesel engines, domestic main pumps and rotary motors, Eton (USA)
traveling motor, featuring comprehensive guarantee, durability and flexibility.
Excavators are able to equipped with multiple work equipments, such as quick hitch, log grab, ripper, leveling
bucket, auger and narrow bucket, as well as optional roof, radiator and others, so as to meet your needing.

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Quick hitch Narrow bucket
Log grab Mechanical thumb
Auger Ripper Rake

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Section II Main performance parameters

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Overall dimensions
Unit: mm
A Wheel track
770
B Overall length of track
1090
C Ground clearance of platform
380
D Ground clearance of platform tail
733
E Chassis width
940
F Crawler width
180
H Crawler height
320
I Transportation length
2650
J Overall height
1330
Work range
Unit: mm
A Max. digging radius on ground
2400
B Max. digging depth
1650
C Max. digging height
2490
D Max. unloading height
1750
E Max. vertical digging depth
1320
F Min. swing radius
1190
G Max. lifting height of dozer blade
325
H Max. digging depth of dozer blade
175
Performance parameters
Weight of complete machine kg
1000
Standard bucket capacity m³
0.02
Rated power kw
8.6

Shandong Nuoman Engineering Machinery Co.,Ltd
Business Room, No. 7, Zhongshan West Road, Gulou Street Office, Yanzhou Dist., Jining, Shandong, CN
TEL/Fax:+8618266821667 Whatsapp/Wechat:+8618266821667
Chapter II Basic Structures and Work Principle of Nuoman 1T Excavators
Section I Overview on Nuoman 1T excavators
Nuoman 1T excavator is composed of power train, work equipment, swing mechanism, control mechanism, drive
system, traveling mechanism and auxiliary equipment, as shown in fig. 1-1. Mounted on the rotary table are the
regular full-swing type hydraulic excavators, main components of drive system, swing mechanism and auxiliary
devices, which are referred to as upper rotary. Therefore, a Nuoman 1T excavator is divided into work equipment,
upper rotary and traveling mechanism.
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