Yuchai YC135-8 User manual

135-8135-8

INDEX
Ⅰ、PROLEGOMENON
To user-----------------------------------------------------------------------------------------1-2
Product Information ------------------------------------------------------------------------1-3
Machine direction ---------------------------------------------------------------------------1-5
Machine configuration----------------------------------------------------------------------1-6
Technical standard--------------------------------------------------------------------------1-7
Ⅱ、Safety Measures
General Rules---------------- ---------------------------------------------------------------2-2
Safety Tips------------------------------------------------------------------------------------2-3
Safety Equipment ---------------------------------------------------------------------------2-4
Safety Signs----------------------------------------------------------------------------------2-5
Safety Working area----------------------------------------------------------------------2-13
Safety Operation --------------------------------------------------------------------------2-14
Transportation & Loading------------ ---------------------------------------------------2-24
Maintain--------------------------------------------------------------------------------------2-25
Fireproofing, Blast defend and Poison defend-------------------------------------2-26
Battery ---------------------------------------------------------------------------------------2-27
Hydraulic System -------------------------------------------------------------------------2-28
Material safety list and lifting capacity------------------------------------------------2-31
Ⅲ、Parts Introduction
Operating device ----------------------------------------------------------------------------3-2
Digital instrument----------------------------------------------------------------------------3-3
Main control Box and operation---------------------------------------------------------3-4
Display of Monitor---------------------------------------------------------------------------3-6
Safety Locking parts----------------------------------------------------------------------3-10
Work Equipment and Swinging control-----------------------------------------------3-11

Traveling Operation-----------------------------------------------------------------------3-12
右操纵箱面板-------------------------------------------------------------------------------3-13
按键控制面板(驾驶室右侧)--------------------------------------------------------------3-14
油门操纵-------------------------------------------------------------------------------------3-16
Operator’s seat-----------------------------------------------------------------------------3-17
Safety belt ----------------------------------------------------------------------------------3-18
Air-Conditioning Control-----------------------------------------------------------------3-19
Radio ----------------------------------------------------------------------------------------3-21
Door & windows---------------------------------------------------------------------------3-23
Ⅳ、Operating Guide
Preparative before operating-------------------------------------------------------------4-2
Engine Operation ---------------------------------------------------------------------------4-3
Enter & exit machine------------------------------------------------------------------------4-7
Machine moving-----------------------------------------------------------------------------4-8
Rotate the machine------------------------------------------------------------------------4-10
Slewing the platform----------------------------------------------------------------------4-11
Operating work equipment--------------------------------------------------------------4-12
Operating on the slope or in the water------------------------------------------------4-14
Escape from Muddy area----------------------------------------------------------------4-15
Operating guide ---------------------------------------------------------------------------4-16
Removing & Installing the Bucket -----------------------------------------------------4-18
Parking machine---------------------------------------------------------------------------4-19
After Operation-----------------------------------------------------------------------------4-20
Loading &Transport the Machine -----------------------------------------------------4-21
Operating under the Cold/Hot Weather ----------------------------------------------4-25
Store machine------------------------------------------------------------------------------4-26
Technical problem causes and solve step ------------------------------------------4-28
Ⅴ、Maintenance

General information of maintenance----------------------------------------------------5-2
Maintenance Summary --------------------------------------------------------------------5-4
Compel lent replacement of part---------------------------------------------------------5-6
Oil choosing list -----------------------------------------------------------------------------5-7
Torque -----------------------------------------------------------------------------------------5-8
Periodic Maintenance schedule--------------------------------------------------------5-11
Routine Check -----------------------------------------------------------------------------5-13
Engine Fuel System ----------------------------------------------------------------------5-14
Engine Cooling System ------------------------------------------------------------------5-17
Engine Lubricating System -------------------------------------------------------------5-20
Engine Air Intake System ---------------------------------------------------------------5-22
Other Maintenances of Engine --------------------------------------------------------5-23
Hydraulic System -------------------------------------------------------------------------5-24
Battery----------------------------------------------------------------------------------------5-30
Reducer -------------------------------------------------------------------------------------5-32
Crawler---------------------------------------------------------------------------------------5-34
Idler, Upper roller and Front idler-------------------------------------------------------5-35
Lubricate-------------------------------------------------------------------------------------5-36
Air-Condition -------------------------------------------------------------------------------5-37
Replace Bucket teeth---------------------------------------------------------------------5-40
Washing the floor mat---------------------------------------------------------------------5-41
Attachment:
Instruction of the product certificate