Omron Microscan Vision MINI Xi User manual

Step 2 — Connect the System
Ethernet Standalone Setup
• Mount the camera (1) as required by the application.
• Ensure that the camera (1) is the optimal distance of 2” to 6” from the inspection area.
• Connect the M12 (power and I/O) end of the camera’s cable to the power supply (3).
• Connect the RJ45 (Ethernet) end of the camera’s cable to the host.
• Plug in the power supply (3) and apply power to the camera (1).
Ethernet Standalone with QX-1 Setup
• Mount the camera (1) as required by the application.
• Ensure that the camera (1) is the optimal distance of 2” to 6” from the inspection area.
• Connect the M12 (power and I/O) end of the camera’s cable to “2” on the QX-1 (2).
• Connect the RJ45 (Ethernet) end of the camera’s cable to the host.
• Connect the power supply (3) to “3” on the QX-1.
• Connect the photo sensor (4) to “T” on the QX-1.
• Plug in the power supply (3) and apply power to the camera (1).
Ethernet Standalone Ethernet Standalone with QX-1
1
3
3
1
2
4
Refer to the Vision MINI Xi Smart Camera Guide for additional configuration options.
Step 3 — Mount and Position the Camera
1. Place the camera and object in a location with as little ambient light as possible.
2. Position the camera at a focal distance between 2” and 6” from the object.
3. Tip the camera relative to the object to avoid glare from specular reflection. Avoid excessive skew
or pitch. Maximum skew is ±30°; maximum pitch is ±30°.
Proper lighting is critical to the success of a machine vision application. The Vision MINI Xifeatures
integrated lighting (WVGA: built-in red LEDs @ 617nm; SXGA: built-in red LEDs @ 617nm; QXGA:
built-in white LEDs). Depending on the requirements of your application, you may also need to add
external lighting from Omron Microscan NERLITE family of machine vision lighting products.
Consider the following:
• Is the surface of the object flat, slightly bumpy, or very bumpy?
•Is the surface matte or shiny?
•Is the object curved or flat?
•What is the color of the object or area being inspected?
•Is the object moving or stationary?
Machine vision lighting should maximize contrast of the areas or features being inspected while
minimizing the contrast of everything else.
Camera / Object Positioning
Step 5 — Connect to the Camera
After you launch AutoVISION, you will see the Select a device to start editing a job view.
Note: If there is a default job on the camera, AutoVISION will automatically skip the Connect step and you
will see the Image view.
1. Select your camera from the Select Device dropdown menu.
2. Click the Modify button beneath the camera settings details to change camera settings.
3. Choose whether you want to create a new job, load a job (.avp), or upload a job from the camera.
Configuration and Quick Start Guide
Vision MINI Xi Smart Camera
Copyright ©2018Omron Microscan Systems, Inc. P/N 83-9126301-02 Rev D
Step 1 — Check Hardware
The list of hardware below can be used in a variety of applications and configurations. Consult with
Omron Microscan for further information about which items are most appropriate for your application.
Item Description Part Number
1Vision MINI Xi Smart Camera GMV-6310-1XXXG
2QX-1 Interface Device 98-000103-02
3Power Supply, M12 12-Pin Socket, 1.3 m (Screw-On) 97-000012-01
4Photo Sensor, M12 12-Pin Plug, NPN, Dark On, 2 m 99-000020-02
5Cordset, M12 12-Pin Socket (Screw-On) to Flying Leads, 3 m 61-000167-02
Step 6 — Evaluate a Captured Image and Auto Calibrate
You will see the Image view after selecting your device. This view allows you to evaluate your first image
capture, providing information such as image size and a histogram. Click the Auto Calibration button to
set optimal camera parameters automatically. You can also adjust Exposure, Gain, and Focus as needed,
and set the desired Lighting Mode.
Step 7 — Create Your First Job with AutoVISION
After you have evaluated a captured image and Auto Calibrated the camera in the Image view, you will
move to the Edit view. This interface allows you to set camera parameters, add machine vision tools to
captured images, set tool parameters, and configure I/O inspection outputs.
Step 8 — Explore the Interface
The Edit view features a large image area with tool icons above and tool parameters below. When a tool
is selected, its parameters appear below the image area.
Tools that have been added are shown in the job list to the left of the image area, below Camera.
Image settings can be controlled using the icons in the corners of the image area.
Step 4 — Install AutoVISION
AutoVISION can be found on the Omron Microscan Tools Drive that is packaged with the camera.
1. Follow the prompts to install AutoVISION from the Tools Drive.
2. Click on the AutoVISION icon to run the program.
Note: AutoVISION can also be installed from the Download Center at www.microscan.com.
Minimum System Requirements
• Intel Core 2 Duo Processor
• Internet Explorer 7 or higher
• 2GB RAM/128MB Video RAM (Windows 7); 1GB/128MB Video RAM (Windows XP)
• 750MB hard drive space
• 16-bit color display
• 3.0 Windows Experience Index

Power Requirements and Pin Assignments
10-30VDC, 200 mV p-p max. ripple, 132mA @ 24VDC (typ.)
Vision MINI Xi M12 12-Pin Plug and RJ45 Plug Connectors
Ground
Output 3
Output 1
Output 2
New Master Default
Power
Input Common
Output Common
Host RxD
Trigger
Host
TxD
M12 12-pin Plug RJ45 Plug
1TX (+)
8NC
7NC
6RX (–)
5NC
4NC
3RX (+)
2TX (–)
Vision MINI Xi Smart Camera Accessories
Upgrade to Visionscape
AutoVISION to Visionscape Upgrade 98-000217-01
Upgrade from AutoVISION to full Visionscape functionality.
Communication Devices and Cables
MS-Connect 210 with Display FIS-0210-0001G Wiring and Connectivity Box with Display
MS-Connect 210 FIS-0210-0002G Wiring and Connectivity Box
MS-Connect 210 with Display and
Ethernet FIS-0210-0003G Wiring and Connectivity Box with Display and Ethernet
MS-Connect 210 with Ethernet FIS-0210-0004G Wiring and Connectivity Box with Ethernet
Relay Module, 120VAC 98-000013-04 Relay Module, 120VAC, 3 Amp Output, Series 70, Type SM
for MS-Connect 210
Relay Module, 240VAC 98-000013-05 Relay Module, 240VAC, 3 Amp Output, Series 70, Type SM
for MS-Connect 210
Relay Module, 24VDC 98-000013-06 Relay Module, 24VDC, 3 Amp Output, Series 70, Type SM for
MS-Connect 210
Host Cable 61-000105-01 Host Cable, MS-Connect 210 to Host, User-Stripped to 9-Pin
Host Cable 61-000108-01 Host Cable, 9-pin to RJ12, 6’ (1,829 mm)
Cordset, Common 61-000148-02 Cordset, Common, M12 12 Pin, Socket (Screw-on) to M12
12-Pin Plug (Screw-on), 3 m
Cordset, Host 61-000153-02 Cordset, Host, Serial M12 12 pin Socket (Screw-on) to DB9
Socket, 1 m
Cordset, Common 61-000162-02 Cordset, Common, M12 12 Pin, Socket (Screw-on) to M12
12-Pin Plug (Screw-on), 1 m
Cordset, Host 61-000164-02 Cordset, Host, Serial, M12 12 pin Socket (Screw-on) to DB9
Socket, 3 m
Cordset, Vision MINI Xi-to-MS-Connect
210 61-000226-01 Cordset, MINI Hawk Xi M12 12-pin Socket to MS-Connect 210
Mounting Options
Mounting Arm Kit 98-000048-01 An adjustable mounting arm with ball and socket connections
that allow the arm to be positioned in almost any orientation
Extension Joint Kit 98-000053-01 (4”)
98-000053-02 (3”)
Allows the mounting arm to be extended. Kits include
extension joint and mounting arm
Base Plate Kit 98-000054-01 Plate for desktop presentation, 6” x 6” (152.4 mm x 152.4 mm)
Through-Hole Mount Bracket 98-000057-02 Allows the camera to be mounted to various surfaces
Side Mount Bracket 98-000060-01 Allows the camera to be mounted at a 90° angle
Right-Angle Mirror Kit 98-000088-01 Changes field of view direction by 90°
Diffuser Accessory Kit 98-000098-01 Improves readability of direct part marks
Documentation
Omron Microscan Tools Drive 37-000010-01 Software, User Manuals, Quick Start Guides, Configuration
Guides, links to other documents onwebsite
Note: Additional accessories are available in the Omron Microscan Product Pricing Catalog.
Vision MINI Xi Part Numbers
Vision MINI Xi part numbers follow the format GMV-6310-CLSYG:
Comm = 1for Ethernet
Lens = 1for Standard Density; 2for High Density
Sensor = 0 for WVGA; 1for SXGA (1 megapixel); 7for QXGA
Y(Software) = 0for AV, 2for AV + VS, 4for AV + Ver/OCV, 6for AV + VS + Ver/OCV
G= RoHS-Compliant
Step 12 — Run the Job
When all job parameters are set, click on the Run step at the top of the interface. The software will download the
vision job just created to the camera and will begin the inspection
. Inspection results and the list of active tools
are shown at the right of the image view. That information can also be moved below the image area by
clicking the orientation buttons above the inspection results area.
Test Jobs
Note: For descriptions of more advanced functionality, such as setting Inspection Outputs or using the
Locate Tool and Decode Tool’s Dynamic Locate functionality to track multiple tools from image to image,
see the help documentation in AutoVISION software.
Decode Tool, OCR Tool, Match Strings Tool,
String Format Tool
Measure Tool,
Count Tool
LOT 123456
DATE 05/2012
VISION
SIMPLIFIED
Measure:
Measure the distance between
the jaws of the caliper gauges at left.
Count:
Count the circles on the dice shown
at right.
Step 9 — Set Camera Parameters
1. Click on the Camera box to the left of the image area.
2. In the camera parameters below the image area, select the desired type of Trigger, Trigger Polarity,
Photometry (Exposure and Gain), Focus, and Lighting.
Step 10 — Add Tools to the Job
1. Click on the Decode Tool or drag it onto the image area.
2. Use the anchor points at the corners of the region of interest to form a box around the Data Matrix
symbol. Leave plenty of space on each side of the symbol.
3. Now add a second Decode Tool and do the same for the 1D symbol below the Data Matrix symbol.
4. Finally, add an OCR Tool and drag the region of interest around the area of the image where “123456”
is printed.
Step 11 — Try Out the Job
Once you have configured the tools as desired, use the arrow icons in the Job area to try the job you have
just created.
Note: Most jobs will inspect multiple captured images. If only one image is being inspected, the effect of the
arrow icons will not be evident.
Try Out Job
Once
Try Out Job
in Loop
Copyright ©2018Omron Microscan Systems, Inc.