Orwak 5070 User manual

Edition 4, From serial no. 106000-
Publ. no 4867331-03
OM 5070, 2012-02
Orwak 5070
OPERATING INSTRUCTIONS (IN THE ORIGINAL)

8
English
SAFETY
Please read the operating instructions BEFORE operating the machine.
Our warranty/product responsibility requires that:
• instructions are followed, and that no conversion or modication is carried
out.
• original spare parts, and hydraulic oils and lubricants recommended by the
machine manufacturer are used.
• at least one annual service is carried out.
The user of the machine is responsible for the safety checks, and for ensuring that
daily maintenance of the machine is carried out. The user is responsible for seeing to
it that defects are rectied, and that neither the user nor other persons are subjected
to danger.
The owner is responsible for ensuring that all laws and instructions are complied with
when using the machine.
This symbol means WARNING or DANGER - personal safety instruction!
This machine is designed for ONE MAN OPERATION.
Only the operator is allowed in the machine’s working area.
The machine must not be used if the safety functions (e.g. switches and pro-
tections) have been deactivated, damaged or removed.
Lost or damaged parts must be replaced withoriginal spare parts.
The machine has a high centre of gravity. If the machine needs to be moved,
the press platemust be lowered fully before moving.
Installation and service work may only be performed by qualied and com-
petent staff, and in accordance with the installation and service instructions.
The machine must not be used by minors.
Never climb on the machine.
Use both hands when pushing the press unit over to the next chamber and do
notllhigherthan100mmfromthetopofthechamber.
DO NOT OVERFILL THE CHAMBER
The machine may only be operated by a person who has received training and
has experience of the machine.
SAFETY FEATURES
The machine is equipped with the following safety features:
Mechanical and electrical switches that prevent the machine from being used when the
compactor head is being moved, the front cover is opened, mechanical interlocking of
doors and cover plates that protect the operator from the machine’s moving parts.
RANGE OF APPLICATION
The machine is a hydraulically operated baler intended for compacting bulky materi-
als such as cardboard, paper and plastic. The material being compacted must be
evenly distributed in the chamber. The machine may only be used in areas that have
a roof, protection against wind and normal lighting. The machine is intended for use
withinthetemperaturerange-10°Cto+40°C.Alow-temperatureoiland/orheatershouldbe
usedattemperatureslowerthan+5°C.
Materials that are ammable or of an explosive nature, such as pressurised
containers or equivalent which, when exposed to pressure or sparks, could
causedamage,reoranexplosion,must not be compacted in the machine.
Use only straps recommended bythe machine manufacturer.
NOTE! If this machine is supplemented with containers(400Lor660L)
the entire supplementary operating instructions for CONTAINERS must be
read through prior to use.
CONTENTS
Safety ................................8
Operating instructions........9
Technicalspecications....10
Dimensional sketch .........10
Transport .........................10
Installation .......................11
Weekly inspection and
maintenance....................12
CE....................................13
Errors and omissions excepted.
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4872248-00(VG13)
=
Paper Plastic
English
OPERATING INSTRUCTIONS
Mounting the strap
Compaction
Baling
Pull the compactor unit to
one side.
Pull the strap through the slot
on the rear of the container.
Thread the strap through the
slot in the door and secure
the strap with a loop on the
front.
Use the bale tool and posi-
tion the strap in the slot at
the bottom and rear of the
container.
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2
3
4
WARNING!
Only the opera-
tor is allowed in the
machine’s working
area!
Place the waste evenly
distributed in the chamber.
Pull the compaction unit over
the waste.
Press the lever for an auto-
matic press cycle.
5
6
7
Mounting the strap
Compaction
8Pull the strap through the slot
from the rear of the chamber.
9Pull the strap over the waste and
through the slot at the front of
the chamber.
10 Cut the strap with the knife.
15 Pull the compactor unit to one
side.
16 Open the door.
17 Remove the bale.
11 Press down the lever.
12 Wait until the press plate is just about to turn.
13 Turnthebaleswitchto0justasthepressplateis
about to turn upwards.
14 Tie the straps.
3

A=2160
B=735
C=1740
D=1205
E=656
F=138
G=1660
H=1430
H
B
EF
C
G
A
D
5070 std.
4890045-00
OK
OK
522 kg
157 kg
10
DIMENSIONAL DRAWING
TRANSPORT
English
TECHNICAL
SPECIFICATIONS
(Valid for 490 5070-00 unless other-
wise indicated)
GENERAL DATA
Doublecontainer: 365kg(833lbs)
Compactorunit: 157kg(352lbs)
Totalweight: 522kg(1,185lbs)
Dimensions:
Height: 2160mm(7’1’’)
Width: 1740mm(69’’)
Depth: 880*mm(35’’)
Transportheight: 2160mm(7’1’’)
*includingstrapholders
Recommended oor space for a
machine in operation:
Height: 2160mm(7’1’’)
Width: 2940mm(116’’)
Depth(opendoor): 2030mm(80’’)
Container dimensions:
Height: 960mm(38’’)
Width: 700mm(28’’)
Depth: 500mm(20’’)
Bale size:
Height: 700mm(28’’)
Width: 700mm(80’’)
Depth: 500mm(20’’)
Weight (paper): up to 50 kg
Weight (plastic): up to 80kg
Noise level: 70(±1.0)dB(A)
 (ISO11200&11202)
Paint: Two-part paint and powder coat
with phosphatising as base.
ELECTRICAL DATA
Operating power: 230V,50Hz
Electric motor: 1.1kW
Electrical connection: 10A
Protection class: IP55
HYDRAULIC DATA
Working pressure:
 110bar(1595psi)
Relief pressure:
140bar(2030psi)
Compacting force:
3t(30kN)(6,600lbs)
Surface pressure:
 0.9kg/cm²(12.8psi)
Cycle time total: 36s.
Piston stroke: 790mm(31’’)
Oil volume, tank: 4.9L(1.3gal.)
Max. temperature: 70°C(158°F)
Recommended hydraulic oil:
+5°C to +60°C:  ISOVG32-68,
Mineral oil
below 5°C:
A special oil or a heater may be
needed at lower
temperatures.
4

OK.
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7
8
4
2
6
0,9 m
min 0,6 m min 0,6 m min 0,6 m
2 m
5
5 mm
45 Nm
13 mm
Box 58
576 22 Sävsjö
Sweden
Type Serial No
Product No Date
V
Weight
Hz kW A
** *
***
11
INSTALLATION
English
5

HYDRAULIC
OIL VG 32-68
+5 C
o
B
4 C
o
= =
A
=
SAE 20
=
Special oil
Mineral oil
10A
0
OFF
12
SAFETY CHECK
- Check annually the limit switch and the piston activated by the switch in accordance with the service
instructions. NOTE! In extremely dusty environments, this check should be performed quarterly. Contact
authorised service personnel immediately if the press plate can be started in any position other than directly
above the container, or with the front door open.
- Check that all covers and guards are intact.
- Check that there are no oil leaks on the machine.
- Check that the electrical supply cable is intact and properly protected against impact.
If any faults are discovered in the functions listed above, the machine must not be used until it has been
repaired by authorised service personnel.
Service and repairs are only to be performed by qualied and competent staff, and in accordance with the
machine manufacturer’s instructions.
Oil change: Contact the local authorities for advice regarding how to reduce the environmental impact when
dealing with residual oil.
NOTE! During inspection and maintenance, service work
and the removal of trapped waste, etc.:
1.Disconnectthecurrenttothemachine.
2.Donotworkinsidethemachine
WEEKLY INSPECTION AND MAINTENANCE
English
TROUBLESHOOTING: FIRSTLY, CHECK
NORMAL TRIPPED
MOTOR PROTECTION
6

 Box58
 S-57622Sävsjö,Sweden
 Tel:46-382-15700
 Telefax:46-382-10607
Sävsjö2012-02-01
AB ORWAK
4905070-00 - 4905070-99
4905070-S001 - 4905070-S999
13
2006/42/EEC(MachineryDirective)
2004/108/EEC(EMCDirective)
2009/125/ECErPDirective(Energy-relatedProducts)
ThemachinefullstherequirementsofPL=
candcategory1accordingtoENISO13849-1:2008
EN60204-1 (SafetyofMachinery–ElectricalEquipmentofMachines)
EN61000-6-1 (EMCImmunityforresidential,commercialandlight-industrialenvironments)
EN61000-6-2 (EMCImmunityforindustrialenvironments)
EN61000-6-3 (EMCEmissionstandardforresidential,commercialandlight-industrial
environments)
EN61000-6-4 (EMCEmissionstandardforindustrialenvironments)
ENISO13849-1 (SafetyofMachinery–Safety-relatedpartsofcontrolsystems)
to which this declaration relates is in conformity with the following
standards or other normative documents following the provisions of Directive
declares under its sole responsibility that the product model
(serialnumberspeciedontherstpage)
EC DECLARATION OF CONFORMITY
We
Product Manager and compiler of technical documentation
English
7

Orwak is a world leader in compaction and baling solu -
tions for solid waste material at source. We develop,
manufacture and market a comprehensive range of
waste compactors, baling systems and “Brickman” bri -
quette presses for recyclable materials that make waste
management more profitable. This is where Orwak’s
unequalled technology, expertise and service support
make all the di erence. When you partner with Orwak,
you also gain access to the vast experience we have
built up since 1971.
Orwak is wholly owned by the Norwegian company
Tomra, a leading global player in providing integrated
solutions for recovering and recycling used packaging.
Leader in compaction
and baling solutions
www.tomra.com