Osaki Power Tools GTS800 User manual

OPERATORS MANUAL
800W - 2 STROKE PETROL GENERATOR
ORDER CODE
OSA-273-3000K
GTS800
• Suitable for DIY, & hobby use.
• Runs small power tools, freezers lights etc
• 5.8 Hour running time from a 4.2Ltr fuel tank
• 800W peak power, 650W continuous
• 12V battery charging outlet with
lead and clamps
• 13 Amp outlet socket
• Overload circuit breakers
• Anti-vibration feet
• Smooth running 2-stroke
2hp easy start engine
• Maintenance free
brushless alternator
© The Kennedy Group Ltd. 05/10
EC DECLARATION OF CONFORMITY
Osaki Power Tools continually strives to
improve its products, specifications may
change without prior notice.
MACHINERY DIRECTIVE 2006/42/EC
LOW VOLTAGE DIRECTIVE 2006/95/EC
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004/108/EC
EU NOISE DIRECTIVE 2000/14/EC
DECLARATION OF CONFORMITY
We hereby certify that OSAKI GTS800 Generator
complies with all the relevant provisions of the following directives:
2006/42/EC, 2006/95/EC, 2004/108/EC, 2000/14/EC
that it complies with the European standards:
EN ISO3744:1995, EN 12601:2001, EN 550112/A1:2005, EN55014-1/A2:2002, EN61000-6-1:2001.
Official Agent
KENNEDY TOOLS
Wigston Works, Leicester, England.
ISO 9002 REGISTERED COMPANY
Signed:
Date: 1st May 2010 Name: Martin Cooke Position: Director, The Kennedy Group Ltd.
QUALITY GUARANTEE & WARRANTY
OSAKI POWER TOOLS carry one years manufacturers warranty.
OSAKI POWER TOOLS are designed & produced
to the highest standards & specifications
OSAKI POWER TOOLS are fully guaranteed against
faulty materials & workmanship
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
This does not affect your legal rights.
Please retain supplier invoice as proof of purchase.
A comprehensive repair and service
facility is available through your
local agent.
SERVICE & REPAIR
240V AC/12V DC
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POSSIBLE CAUSE
No Fuel.
No ignition.
Air filter blocked.
Always adhere to the processes and safety
warnings, which are stated in the instruction
manuals of tools/appliances which are used in
conjunction with your generator.
RISK OF POISONING
EXHAUST FUMES CONTAIN CARBON
MONOXIDE (CO) GAS WHICH CAN KILL.
YOU CANNOT SEE IT OR SMELL IT
Always use outdoors in a well ventilated area
away from doors, windows and vents.
Always keep children, pets and others away
from the area the Generator is operating in.
RISK OF ELECTROCUTION
Always earth the Generator.
Always keep dry. Do not use in rain, snow or
near water.
Always place the Generator on a non conductive
surface.
Never touch with wet hands.
Never connect to any commercial power outlet.
Never connect in parallel with any other
Generator.
RISK OF FIRE
Always equip the area of operation with a
suitable fire extinguisher.
Always switch off the Generator and let it cool
down before refuelling.
Always be careful not to spill any fuel. Wipe up
spilled fuel immediately.
Always make sure the fuel cap is replaced
securely.
Never refuel while smoking or in the vicinity of a
naked flame.
Never place flammable materials near the
Generator.
Never operate in hazardous locations where
there is a risk of explosion of petrol fumes,
leaking gas or explosive dust.
SYMBOLS USED ON THE AIR COMPRESSOR
Read the Warning Do not use Hot Risk of Risk of Earth/Grounding
Operator’s Manual Indoors Components Fire Shock Hazard Point
SAFETY INSTRUCTIONS
OTHER OSAKI PRODUCTS
2
Osaki Power Tools are committed to the Production of Quality Power Tools
that are designed for high performance and long service life.
If safety and maintenance procedures are observed they will last for many years.
Man, Earth and the Universe
are forces that create an
immovable centre of balance . . . the
balance of power
“
”
SOLUTION
Check the Fuel tank for fuel.
Check the Fuel tap is on.
Check that the engine switch is “ON”.
Check the spark plug for a spark. Clean or
replace if neccessary.
Clean or replace if neccessary.
Consult your local dealer
FAULT
Engine won’t start.
Engine still won’t start.
Repairs must be performed in a dirt-free environment by a qualified person who is familiar
with this type of equipment.
TROUBLESHOOTING
7
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SAFETY INSTRUCTIONS CONTINUED
3
GENERAL SAFETY
Always wear non-skid safety footwear when
working outdoors.
Always stay alert and watch what you are doing.
Always ensure the maintenance of electrical
components is carried out by a suitably qualified
person.
Always ensure all users are physically able and
competent to handle the size, weight and power
of tools used with the Generator and have
received appropriate training to perform the task.
Always prevent body contact with grounded
surfaces such as pipes, radiators and
refrigeration enclosures.
Always carry out a risk assessment when working
at heights to ensure that the person carrying out
the work is competent and that appropriate
equipment is selected and used.
Never leave inflammable objects near the
generator.
PERSONAL SAFETY PROTECTION
Always wear approved footwear and headgear
when working on a building site or when heavy
weights and overhead working is involved.
Always ensure that all long hair and loose
clothing, ties, scarves, jewellery, etc., are
secured or removed.
Always use approved hearing protection. High
sound levels can cause permanent hearing loss.
Always avoid inhaling dust or handling debris
from work processes which can be harmful to
your health
Always consult a doctor if numbness, tingling,
pain or whitening of the skin occurs. Repetitive
work motions, awkward positions and exposure
to vibration can cause “Repetitive Strain
Injuries”.
Never operate the generator or power tools near
other people unless they are wearing appropriate
safety equipment also.
Never direct air at yourself, anyone else or at
animals.
SPECIFIC OPERATING HAZARDS
Always use the handle to lift the Generator. Do
not move it by any other means.
Always place the generator on a firm and level
surface.
Always be careful when handling the generator as
components such as the exhaust can become
very hot and remain hot for some time after use.
Never tamper with, or attempt to adjust the
engine throttle/idling speed as this is pre-set.
Never use the generator without the air filter in
place.
Never deface the rating label on the same side
as the ON/OFF switch. Replace if illegible.
Never make any alterations to the generator and
only use it for the task for which it has been
designed.
Never leave power tools/appliances connected to
the generator, when not in use.
Never leave the generator running when
unattended.
Never cover the generator or restrict air flow
around the machine whilst operating.
Never operate in hazardous locations where
there is a risk of explosion of petrol fumes,
leaking gas or explosive dust.
The Alternator is of the brushless type so there is very little maintenance other than that associated with
the 2 stroke engine.
PERIODIC MAINTENANCE
ITEM REMARKS Every 50 hrs Every 150 hrs
or 1 month or 3 months
Remove carbon
Spark Plug Adjust gap •
Replace if neccessary
Air filter Clean •
Replace if neccessary
Fuel filter Clean •
Replace if neccessary
Engine General •
decarbonisation
MAINTENANCE
6
The range of uses is vast and the available
power can be affected by the proximity to
the generator (don’t forget, a long extension
lead from generator to appliance will reduce
the available power).
AC APPARATUS Model GTS800 Power factor
Normal lighting 650W 1
Flourescent lighting 480W 1
Power Tools 570W 1
DC APPARATUS
Battery charging 12V 8.3A Max. Battery
Capacity 40Ah
APPLICATION RANGE
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DC Output 12V - 8.3A
Sound Power Level 87.3dB(A)
Sound Pressure 66.4dB(A)
Protection IP54
Overall Size (HxWxD) 365 x 360 x 330mm
Running time on full tank 5.8hrs
Net Weight 20.5kg
PLEASE NOTE: This generator is not designed for continuous use.
FUEL MIXING
Take the plastic cup from inside the fuel filter to measure the amount of 2 stroke oil needed. Each mark
on the side equals the amount needed to mix with a litre of Petrol (1 full cup to every 4 litres). Using a
funnel, pour the fuel through the fuel filter into the tank.
PRE START-UP
DO NOT connect any electric apparatus to the generator prior to starting the
generator.
Make sure the ON/OFF switch is in the ON position Fig.5.
STARTING THE GENERATOR
Move the choke lever across to the left position Fig.6.
Make sure the fuel tap is in the ON - vertical position Fig.7.
Pull the recoil starter slowly until it engages with the drive mechanism, then
pull cord quickly to start the engine Fig.8.
After the generator has been running for a few seconds, return the choke
lever back across to the right. The engine should now idle comfortably.
Once the generator has settled down, connect the 240V appliance/Ext lead
to the 3 pin 240V outlet socket Fig.9 or the 12V battery charging lead to the
generator Fig.10.
DO NOT connect to both at the same time!
CIRCUIT BREAKERS
If either circuit breaker trips, the load on the generator is too great. Leave
for a few minutes to cool, then re-set the circuit breaker by pressing in and
make sure the load does not exceed the rated continuous output of 650W.
EXTENSION REELS
When a cable extension reel is used it should be fully unwound before being connected. Using a long extension
lead however will lower the power available from the Generator.
ELECTRICAL INFORMATION
SPECIFICATIONS
4
Model Number GTS800
Order Code OSA-273-3000K
Engine (2 stroke) Easy-start recoil 2.0hp
Displacement 63cc
Fuel - Oil ratio 50-1
AC Output 230V - 50Hz
Max. Output (peak power) 800W
Continuous Power 650W
Fig. 1
Fig. 2
TOOLS NEEDED: Screwdriver supplied.
Remove the Generator from the packaging and the
accessories Fig.1.
Place the fuel filter in the fuel tank Fig.2.
Place the 2 stroke oil measuring cup in the fuel filter
for safe keeping Fig.3.
Place the cap on the fuel tank Fig.4.
Screw the handle onto
the top of the fuel tank,
placing the gaskets
between the handle and
the tank Fig.4.
ASSEMBLY
Fig. 3 Fig. 4 Fig. 11
5
Fig. 5
Fig. 8
OPERATION
Fig. 6
ON
Fig. 7
Fig. 12
Fig. 9 Fig. 10
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