Ozito PXC PXBPRS-018 User manual

STANDARD EQUIPMENT
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PXBPRS-018
INSTRUCTION MANUAL
SPECIFICATIONS
Input: 18V
No Load Speed: 10,000 - 30,000/min
Collet Size: 6.35mm & 8mm
Max. Cutter Size: 28mm
Dust Port Size: Ø35mm
Weight: 2.8kg
ozito.com.au
1022
Brushless Plunge Router
Dust Extraction Port & Parallel
Guide
8mm Collet, Compass Point &
2 x Spanners (22 & 13mm)
PLUNGE
ROUTER
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU
MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS
WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE
OUR CUSTOMER SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL
NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER
SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND
ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE
WARRANTY POLICY OR PROCEDURE.
OZITO INDUSTRIES PTY. LTD. 25 Fox Drive, Dandenong South, VIC 3175, Australia.
The benets provided under this warranty are in addition to other rights and
remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to
a replacement or refund for a major failure and for compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this
warranty, however, where you have suffered any additional direct loss as a result of
a defective product you may be able to claim such expenses by contacting our
customer service helpline above.
WARNING
The following actions will result in the warranty being
void.
• If the tool has been operated on a supply voltage other than that specied
on the tool.
• If the tool shows signs of damage or defects caused by or resulting from
abuse, accidents or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
5 YEAR REPLACEMENT WARRANTY
Your Product is guaranteed for a period of 60 months from the original date of
purchase and is intended for DIY (Do It Yourself) use only. If a product is defective it
will be replaced in accordance with the terms of this warranty. Lithium Ion
batteries and chargers are covered by a 36 month
warranty and are excluded from the warranty extension. Warranty excludes
consumable parts.

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
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1. Depth Adjustor
2. Depth Scale
3. Battery Seating
4. Speed Control Dial
5. Lock Off Switch
6. On/Off Switch
7. Plunge Handles
8. Plunge Router Base
9. Collet Nut
10. Guide Mount Screw
11. Accessory Mounting Arm
12. Mounting Arm Screw
13. Plunge Lock
14. Dust Extraction port
15. Dust Extractor Screw
16. Plunge Base Lock
17. Baseplate
18. Clear View Window
19. Turrent
20. Spindle Lock
21. Depth Adjustor Lock Button
22. Height Marker
This tool is compatible with all batteries & chargers from the Ozito PXC range.
For optimal performance, we recommend the use of a 3.0Ah battery or
higher to operate this PXC Trim Router.
BRUSHLESS PLUNGE ROUTER
BATTERY & CHARGER
KNOW YOUR PRODUCT
1. ASSEMBLY
SETUP & PREPARATION
Installing A Router Bit
When using the plunge router, only use router bits that:
• are suitable for cutting wood or plastic,
• has a suitable shank diameter for the collet mounted (collet size:
6.35mm & 8mm),
• has a maximum diameter of 28mm,
• are suitable for the router’s speed (n0= 10,000-30,000/min).
1. Remove the plunge router base from the
router unit.
2. Place the smaller supplied spanner on
the spindle and use the large spanner to
loosen the collet nut.
Note: If a different collet size is required,
remove the collet nut entirely and replace
the collet. Re-attach the collet nut but don’t
tighten it all the way.
3. Fully insert the shaft of the router bit (not
supplied) into the collet.
4. Press and hold down the spindle lock
while tightening the collet nut with your
ngers.
5. Release the spindle lock and then use the
2 spanners to fully tighten the collet nut.
WARNING! THE SPINDLE LOCK IS NOT ALLOWED
TO BE USED FOR TIGHTENING WITH THE SPANNER.
TIGHTEN THE CLAMP NUT USING THE TWO
SPANNERS.
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8
9
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1112 10
WARNING! ENSURE THE TOOL IS SWITCHED
OFF AND THE BATTERY IS REMOVED BEFORE
PERFORMING ANY OF THE FOLLOWING TASKS.
WARNING! WEAR GLOVES WHEN HANDLING
ROUTER BITS AS THEY CAN BE SHARP AND/OR
HOT TO THE TOUCH AFTER USE.
WARNING! ONLY USE THE ROUTER UNIT WITH A
COMPATIBLE BASE. USING IT WITHOUT A BASE
OR WITH AN INCOMPATIBLE BASE MAY RESULT IN
SERIOUS INJURY.

2. STRAIGHT CUTS
Attaching The Parallel Guide
The parallel guide helps to maintain
a straight path when chamfering or
lleting edges and cutting slots or
grooves.
1. Loosen the guide mount screw.
2. Slide the parallel guide arm
between the washer and router
base. Push it all the way up until
the straight edge is ush with the
router base.
3. Tighten the guide mount screw to lock the
guide in place.
Adjusting The Parallel Guide
1. Loosen the fence locking wingnut.
2. Place the fence along the side of
the workpiece.
3. Set the cutting distance by
sliding the plunge router to the
desired cutting position.
4. Tighten the fence locking wingnut to set
the distance in place.
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Attaching The Dust Extraction Adaptor
1. Slide the tabs on the extraction adaptor
ring into the slot on the baseplate.
2. Tighten the dust extractor screw to lock
the adaptor in place.
3. Connect a suitable vacuum or dust
extraction system to the dust extraction
adaptor for use with the router.
Attaching & Removing The Plunge Router Base
1. Loosen the plunge base lock.
2. Slide the router into the
router base.
3. Tighten the plunge base lock.
4. To remove the base, loosen the plunge base lock and pull the base off the
router.
Fitting A Battery
1. Slide the battery into the tool base until it
clicks into place.
2. Hold down the battery release
button and then slide the battery
out.
b.
a.
a.
b.

3. CUTTING CIRCLES 4. CONTROLS
OPERATION
Attaching The Compass Point
The compass point can be used to
guide the router in a circular cut.
1. Undo the fence locking wingnut and
remove the straight edge from the parallel
guide.
2. Attach the compass point to the
parallel guide with the washer
and wingnut, ensuring the
compass point is parallel to the
short arm of the parallel guide.
3. Loosen the guide mount screw on the plunge router base.
4. Slide the parallel guide arm
between the washer and router
base, ensuring that the compass
point is facing downwards.
5. Tighten the guide mount screw to
lock the guide in place.
Adjusting The Compass Point
1. Loosen the fence locking wingnut.
2. Move the compass point along
the fence to the required radius
from the cutter.
3. Tighten the wingnut to lock the compass point in place.
4. Place the compass point into the material at the centre of the circle you
wish to cut.
Adjusting The Cutting Speed
The cutting speed needs to be adjusted based on the router bit prole and
type of material being cut. Always test new settings on a piece of scrap
before tackling your workpiece.
1. Rotate the speed control dial to the
desired setting.
If the speed is too low, the router bit may overheat and burn the workpiece.
If the speed is too high, you may damage the cutting edge on the router bit
and cause rough, uneven cuts.
Switching The Tool On & Off
The router has a safety lock off function that needs to be disengaged before
the tool can be started.
1. Press the lock off switch to disengage the
function. The LED worklight will switch
on.
2. Press the on/off switch to start the tool.
Note: The lock off function will automatically re-activate after 10 seconds
to prevent accidental starting. The LED worklight will switch off when this
happens.
3. Press the on/off switch again to stop the
tool.
WARNING! ALLOW THE ROUTER BIT TO COME
TO A STANDSTILL BEFORE REMOVING IT FROM
THE WORKPIECE AND/OR PLACING THE ROUTER
DOWN.
4. Press the lock off switch to lock the tool.
WARNING! TO PREVENT ACCIDENTAL START, LOCK
THE TOOL BY PRESSING THE LOCK OFF SWITCH.
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a.
b.
a.
b.
a.
b.

9. Push in the depth adjustor lock
button and raise depth adjustor
to the desired cut depth.
Note: The depth adjustor can be
rotated for ner micro-adjustments.
10. Once the desired cut depth is
set, release the lock button
and tighten the lock ring. The
router will now cut to the set
depth when lowered into the
workpiece.
Note: For deep cuts, removing
material in multiple shallow passes
results in a ner nish. Perform
the rst cut with the tallest end
stop and then the mid height and
subsequently the shortest end stop
to achieve this.
Note: Always test settings on a piece of scrap material after any
adjustments are made.
11. For micro adjustments to the
cutting depth during use, loosen
the lock ring and turn the depth
adjustor. Each full turn of the
depth adjustor changes the
height by 1mm. Re-tighten the
lock ring when done.
PXBPRS-018
Adjusting The Routing Depth
1. Place the router on the workpiece and
check that the plunge lock is released.
2. Rotate the turrent until the
shortest end stop is below the
depth adjustor.
3. Lower the plunge router until the
router bit cutting edge touches
the workpiece.
5. Engage the plunge lock.
6. Undo the depth adjustor lock ring.
7. Then press and hold the lock
button. The depth adjustor should
drop and touch the end stop.
This is the 0 position for the
router bit where no material is
removed when the plunge router
is lowered.
7. Release the plunge lock and slowly raise
the plunge router.
8. Lower the height indicator until
the top lip is in line with the 0
mark on the scale.
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CUT
2
CUT
1
CUT
3
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TROUBLESHOOTING
Router not cutting or removing material
The router bit may be blunt or damaged.
Try again with a new or sharpened router bit.
The speed setting may be too low, overheating and burning instead of
cutting the material.
Increase the speed setting and try again.
The motor may be overloaded
Reduce excessive force on the trimmer and let the tool do the work of
removing material.
Router cuts are rough or uneven
The router bit may be blunt or damaged.
Try again with a new or sharpened router bit.
The speed setting may be too high.
Reduce the speed setting and try again.
Router is vibrating excessively
The router bit shaft may be bent.
Replace the router bit and try again.
1. Perform the steps below before starting
• Ensure that the correct router bit is installed.
• Ensure that the router base and router bit is secure and correctly
installed.
• Check that the cut depth and speed are correctly set.
• Check that any accessories being used are securely and correctly
attached.
• Connect a dust extraction unit, such as a vacuum cleaner, to the
dust extraction port to create a cleaner work environment.
• Clamp or secure the workpiece so that it does not move during
routing.
• Check for and remove any metal parts (eg. nails, screws, staples
etc.) that may come into contact with the router bit.
2. Press the lock-off button and
then the on/off switch to start
the tool.
3. Hold both handles and allow the router bit to reach full speed before
moving it into the workpiece.
4. Follow the guide below when cutting around your workpiece. This
ensures that wood chips and debris are removed away from you as you
cut.
Note: For deeper cuts or harder timbers, making several shallow
progressive cuts will allow for better control over the tool and a neater
nish.
a.
b.
Direction of the router travel
When routing the outside
of your workpiece
When routing the inside of
your workpiece
5. USAGE
WARNING! ALWAYS WEAR HEARING, EYE AND
BREATHING PROTECTION DURING OPERATION.
WARNING! HOLD THE TOOL WITH BOTH HANDS
DURING OPERATION AND KEEP FINGERS CLEAR
OF THE ROUTER BIT AT ALL TIMES. INJURY MAY
OCCUR IF YOU HOLD THE TRIMMER INCORRECTLY.

MAINTENANCE DESCRIPTION OF SYMBOLS
Do not dispose in general waste
Wear hearing, eye and
breathing protection
Warning
Regulatory Compliance Mark
(RCM)
VVolts mm Millimetres
n0
/min No load speed
Direct current
Revolutions per minute
Read Instruction Manual
Power tools that are no longer usable should not be disposed
of with household waste but in an environmentally friendly
way. Please recycle where facilities exist. Check with your local
council authority for recycling advice.
Recycling packaging reduces the need for landll and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT
SPARE PARTS
Spare parts can be ordered from the Special Orders
Desk at your local Bunnings Warehouse.
For further information, or any parts not listed here,
visit www.ozito.com.au or contact Ozito Customer
Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
WARNING! BEFORE CLEANING OR CARRYING OUT
ANY MAINTENANCE PROCEDURE, ENSURE THAT
THE BATTERIES HAVE BEEN REMOVED.
Cleaning
• Keep the ventilation slots of the tool clean at all times to ensure efcient
operation.
• After each use, blow air through the tool housing to ensure it is free from
all dust, dirt, etc. Build up of dust or dirt particles may cause the tool to
overheat and shorten the life of the tool.
• If the housing of the tool requires cleaning, do not use solvents. Use of a
cloth only is recommended.
• Never allow any liquid to get inside the tool, never immerse any part of
the tool into liquid.
Storage
When not in use, the tool should be stored in a dry, frost free location, keep
out of children’s reach.
Note: Ozito Industries will not be responsible for any damage or
injuries caused by repair of the tool by an unauthorised person or by
mishandling.

ROUTER SAFETY WARNINGS
WARNING! The appliance is not to be used by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction.
Young children should be supervised to ensure that they do not play with the appliance.
• Avoid using power tools and machines for long periods of time without breaks. Vibration from
tools and machines can be transmitted into your hands and arms.
• Use clamps or another practical way to secure and support the workpiece to a stable
platform. Holding the work by your hand or against the body leaves it unstable and may lead to
loss of control.
• Do not point LED at eyes of persons or animals.
• Only use router bits with a shank diameter suitable for the size of the collet installed in the tool.
• Only use router bits suitable for the no-load speed of the tool.
• Do not use the tool in an inverted position.
• Do not attempt to use the tool in a stationary mode.
• Take special care when cutting MDF or surfaces coated with lead-based paint. Wear a dust
mask specifically designed for protection against lead paint dust and fumes and ensure that
persons within or entering the work area are also protected.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings, instructions, illustrations and specifications
provided with this power tool. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related
hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can cause severe injury within a fraction of a
second.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the battery pack, if detachable,
from the power tool before making any adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling and control of the tool in unexpected
situations.
5) Battery tool use and care
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects, that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified. Damaged or modified
batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or
temperature above 130 °C may cause explosion.
g) Follow all charging instructions and do not charge the battery pack or tool outside the
temperature range specified in the instructions. Charging improperly or at temperatures
outside the specified range may damage the battery and increase the risk of fire.
6) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs should only be performed by
the manufacturer or authorized service providers.
ELECTRICAL SAFETY
WARNING! When using electric tools basic safety precautions should always be followed
to reduce the risk of fire, electric shock and personal injury.
• Read the whole manual carefully and make sure you know how to switch the tool off in an
emergency, before operating the tool. Save these instructions and other documents supplied
with this tool for future reference.
• This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. Children should be supervised to ensure that they do not play with the appliance.
This appliance is compatible and only to be used with all batteries & chargers from the Ozito PXC
range. Refer to the PXC battery and charger manuals for information regarding charging, use and
storage.
• WARNING! Always remove the battery from the tool:
- when the batteries are to be charged,
- when the tool is left unattended,
- when the tool is being checked, cleaned, or having maintenance work done,
- when the tool is to be stored,
- or if the tool vibrates abnormally.
• Do not combine different types of batteries or new and used batteries.
• Do not use modified or damaged batteries.