Panasonic TH-103PF9EK User manual

（ How to exchange the panel ）
CS Promotion Center
Panasonic AVC Networks Company
Model : TH
Model : TH- -103PF9EK 103PF9EK
TH
TH- -103PF9UK 103PF9UK
TH
TH- -103PF9WK 103PF9WK
TH
TH- -103PF9CK 103PF9CK

Introduction (1)
<How to exchange the panel>
The procedure for exchange the panel is as follows.
Step 1
Step 1
Step 1 Preparation for exchange the panel
Preparation for exchange the panel
Step 2
Step 2
Step 2 Move the panel to the stand
Move the panel to the stand
Step 3
Step 3
Step 3 Replace the escutcheon
Replace the escutcheon
It’s necessary to prepare the replacement panel, lift or crane and stand
before exchange the panel.
You have to set the panel on the stand.
Replacement panel has dummy escutcheon.
You have to exchange the original escutcheon of defective panel to that of
replacement panel.
Next page

Introduction (2)
Step 4
Step 4
Step 4 Replacement of the PCB
Replacement of the PCB
Step 5
Step 5
Step 5 Adjustment of the voltage and waveform
Adjustment of the voltage and waveform
Only panel drive PCBs are on the replacement panel.
You have to replace PCBs of defective panel to replacement panel.
From provirus page
Drive voltage of the panel is varied according to the panel itself.
You have to adjust the voltage and correct the waveform.

Preparation for exchange the panel
Preparation for exchange the panel
Step 1
Step 1
Step 1

1-1-1. Replacement panel
<Shipping condition>
The replacement panel is shipped in carton box with wooden frame to keep
transportation quality.
2694mm
１７92
mm
７5０
mm
Weight total : 440kg approx.
(Panel and carton box
(Wooden frame : 313kg) : 132kg)
<Disassembly of wooden frame>
How to disassemble wooden frame is as follows.

1-1-2. Replacement panel
L-shape paper tube
Total x6 Protection L
Protection C
1. Remove the band 2. Remove the joint and carton
4. Remove protection material 5. Unwrap protection bag3. Remove L-shape paper tube
Top
Band x 5
Protection R
Joint
x4
Carton
<Disassembly of carton box>
How to unpack carton box is as follows.

1-1-3. Replacement panel
<Structure>
The replacement panel is included the following parts.
Please confirm below parts list and figure.
Parts List
1. Dummy Escutcheon
2. 3 eye bolts
3. 12 pcs of C boards
4. SU,SM,SD,SC board
5. SS2,SS,SS3 board
6. Reinforcement angle
7. Rear cover angle
8. Rear cover
9. Hook
(Back view)
Eyebolt
Dummy
Escutcheon
SS2 Board
Reinforcement Angle
Reinforcement Angle
C1 to CZ Board
SM Board SS Board
Rear Cover Angle
Rear Cover (L), (R)
SS3 Board
SU Board
SC Board
SD Board
Hook
Hook

(After setting the panel to the stand)
(Merchandise stand)
1-2-1. Preparation of the stand
When exchange the panel, you need 2pcs of stand. One for defective panel, the other
for replacement panel.
<Stand>
There are 2 kind of stands which are
merchandise stand and service stand.
The basic structure of both stands
are the same.
<Service stand>
You can buy the service stand by
service part’s route.
The part number is as follows.
TZSC09028T
More detail of service stand,
please refer to the QSM/ Service Hint
on TSN. (Order No. ITD0610075BE)
(Service stand)

1-2-2. Preparation of the lift, crane and jack
<Lift and crane>
When move the panel, you should use the lift or crane.
The maximum lifting load of lift or crane needs twice of panel
weight (The panel weight is about 200kg). Please
prepare the lift or crane that the ability is Over 500kg.
<Jack>
When remove and set the escutcheon, you should use the jack for your safety and
preventing from panel damage. Please prepare the jack like the following photo.
The maximum loading weight of jack needs Over 50kg. (The weight of escutcheon is
about 50kg.) (Jack)
DOWN UP

Move the panel to the stand
Move the panel to the stand
Step 2
Step 2
Step 2

2-1. Movement of the panel
When you exchange the panel, you should put the panel on the stand.
w/ merchandise stand
(Defective panel) (Service stand x1) (Lift or Crane)
(Service stand x2) (Lift or Crane)(Defective panel)
Customer use merchandise stand
Customer mount wall hanging
(Replacement panel)
(Replacement panel)
<Preparation>
Necessary quantity of service stand is different for each installation condition.
The preparation for moving the panel is as follows.

2-2-1. How to move the panel
<Procedure (1)>
Defective
plasma panel Defective
plasma panel
Defective
plasma Panel
w/ Merchandise stand Merchandise stand Service stand Service stand
Merchandise stand
Replacement
plasma panel
Merchandise stand
Replacement
plasma panel
Replacement
plasma panel
2. Set the replacement panel to customer’s stand.
1. Move the defective panel from merchandise stand to service stand.
In case of merchandise stand

Defected
plasma panel
2-2-2. How to move the panel
<Procedure (2)>
Service stand 2
Replacement
plasma panel
Replacement
plasma panel
2. Set the replacement panel to service stand 2.
Replacement
plasma panel
Service stand 2
Defective
plasma panel
Defective
plasma panel
Defective
plasma Panel
Service stand 1 Service stand 1
Defective
plasma Panel
(Wall hanging)
(After picking up)
1. Move and set the defected panel to service stand 1.
In the case of wall hanging

2-2-3. How to move the panel
<Final condition>
After moving the panel, each panel are completed to set to the stand.
The initial and final condition in Step 2 are as follows.
In the case of merchandise stand In the case of wall hanging
Defective
panel
Defective
panel
Merchandise stand
Service stand
Replacement
panel
Merchandise stand
Replacement
panel
On wall
Service stand 1
Replacement
panel
Service stand 2
Defective
panel
Defective
panel Replacement
panel
(Initial condition) (Initial condition)
(Final condition) (Final condition)

2-3-1. Procedure in detail for moving the panel
<Description>
From this page, these are explanation in detail for moving the panel.
Please check the following points and method one by one before moving the panel.
Confirmation of hook position
In the case of wall hanging, the hook is set at
mark 1 and 3. Please replace the hook position
at mark 2 and 4, when set the panel to the stand.
Eye bolt
<Before moving the panel>
Confirmation of eye bolt
When move the panel by lift or crane, the wire string to
eye bolt. So please confirm the condition of eye bolt
and then fix it before lifting up.
(Hook) 2
3
4
Rear view
1

2-3-2. Procedure in detail for moving the panel
1. Remove the cover of stand.
<How to remove the panel from the stand (1)>
2. Remove the 6 kinds of rear cover.
3. Remove the 4 screws.
12 3
4 5
6

2-3-3. Procedure in detail for moving the panel
<How to remove the panel from the stand (2)>
4. String the wire between lift and eye bolt.
Hook Notch
Hole
5. Lift up the panel by lift to vertical direction and confirm upper hook to remove from upper notch.
(Structure of notch and hole)
Before lifting up After lifting up
(Confirmation point)
Lower hole
Upper notch
Panel
Stand
Lift

2-3-4. Procedure in detail for moving the panel
<How to remove the panel from the stand (3)>
6. After lifting up the panel, move the upper of panel to front side direction. After that, remove the
panel from stand.
7. Finish

2-3-5. Procedure in detail for moving the panel
<How to set the panel from the stand>
The procedure is reverse to remove the panel from stand.
Regarding the detail procedure, please refer to previous pages.
The simple procedure is as follows.
1. Approach the panel
to the stand and set
the lower hook to
lower hole of stand.
Hole
Panel
2. After setting the lower
hook to the lower hole,
stand up the panel to
vertically.
3. After standing the
panel to vertically,
set the panel to
stand slowly.
(Insert the upper
hook to upper
notch.)
4. Finish

2-3-6. Procedure in detail for moving the panel
<Notice for lifting the panel>
When lift up the panel by lift or crane, you should support it to keep the panel position
for your safety and prevent from panel damage as the following figure.
Spin Unbalance
(Bad Cases)