PeerlessBoilers HSP-1 Operation and maintenance manual

HSP-1 SYSTEM W/H-S8610M 100% LOCK-OUT IGNITION CONTROL
PEERLESS ATMOSPHERIC GAS BOILERS
HANG THESE INSTRUCTIONS IN THE VICINITY OF THE BOILER AND MAINTAIN IN LEGIBLE CONDITION.
IN THE EVENT THE BOILER HAS BEEN SHUT DOWN FOR A PROLONGED PERIOD, SUCH AS THE SUMMER MONTHS,
REFER TO THE “CARE AND OPERATION OF PEERLESS BOILERS” INSTRUCTIONS UNDER “STARTING THE BOILER AT
BEGINNING OF HEATING SEASON,” BEFORE STARTING OPERATION.
ANNUAL INSPECTION
1. This boiler should be inspected annually by a qualified service agency.
2. Remove vent pipe, draft hood and flue collector annually and thoroughly inspect boiler flue ways. Inspect draft hood and flue
collector for corrosion.
3. Pilot burners must be checked at the beginning of each heating season for proper operation.
TO START OPERATION
1. Open main electric power disconnect switch.
2. Close main manual shut-off gas valve(s) and pilot cock. Wait five (5) minutes, to allow for atmospheric venting of boiler, before
proceeding further.
3. Open pilot cock and manually ignite thermally supervised auxiliary safety pilot(s) when furnished. Start from right side, lighting
each pilot by pressing the button in a thermo-pilot valve until the valve stays open, after pilot ignites.
4. Open main manual shut-off gas valves.
5. Close main electric power disconnect switch and set all safety inter-locks with contacts closed.
6. With operating control set to desired temperature or pressure for system operation, pilot gas valve opens, the ignition circuit is
energized and pilot is ignited.
7. When pilot is proven through the ignition controls electronic network, the main automatic gas valve and safety valve open, the
ignition circuit is de-energized and the main burners are ignited.
8. When the operating control is satisfied, the main, safety and pilot gas valves close and remain closed until the next call for heat.
TO STOP
1. Open main electric power disconnect switch. System is de-energized and the main, safety and pilot valves close.
2. Close main manual shut-off valves and pilot cock.
PILOT FLAME FAILURE
1. Circuit to main and safety valves is de-energized. Valves will close within one (1) second.
2. Honeywell S8610M ignition control will lockout within fifteen (15) seconds and de-energize the pilot valve and ignition circuit.
After a nominal six (6) minute purge time has expired a new trial for ignition is attempted.
3. If auxiliary pilots were extinguished at the time the spark ignited pilot extinguished, it will be necessary to follow steps 1
through 8 under “TO START.”
CHECK OPERATION
1. Allow boiler to rise in temperature or pressure and check all safety controls to be certain that they are properly wired to shut
off the main automatic gas valve. Inspect safety controls periodically to assure safe operation.
2. Check gas tightness of main automatic gas valve when closed to be certain there is no gas leakage to the main burners.
Inspect all joints periodically for gas leakage.
SHUT DOWN CAUSED BY PILOT OUTAGE
1. In the event of pilot outage effecting a shut-down of the main burners, turn off the electric power to boiler, close the Manual
Shut-Off Valve and Pilot Cock and investigate cause for shut-down.
2. After cause for shut-down has been determined and corrected – restart.
Dealer’s Name
Address
Phone Date of Installation
INSTRUCTIONS FOR OPERATION
AND SERVICE
X-8009 R6 (7/07-1M)
Printed in U.S.A.

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