Pentruder CWF630 User manual

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Operator’s Manual
Pentruder®CW630 HF Chain Saw

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage2
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Operator’sManualfor
Pentruder
®
CW630HFChainSawforusewith
PentpakHF‐powerpacks
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Version:2.0Date:2015‐11‐04
Support&Servicedocument
Originalinstructions
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Copyright©2015TractiveAB.
PentruderisaregisteredtrademarkbelongingtoTractiveAB.
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Contents
1Introduction...................................................................................................................................................3
1.1ValidityofthisOperator’sManual.........................................................................................................3
2DescriptionofTheMachine............................................................................................................................4
2.1Listofcompletemachine.......................................................................................................................4
2.2Signsanddataplatesonthemachine....................................................................................................5
2.3PentruderCW630..................................................................................................................................6
2.4PentruderHFdrivesystem.....................................................................................................................7
3SafetyInstructions.........................................................................................................................................8
3.1SafetyinstructionswhichareusedinthisOperator’sManual.................................................................8
3.2Intendeduseofthemachine..................................................................................................................8
3.3Generalsafetyinstructions....................................................................................................................9
3.4Safetyprecautionsatsite.....................................................................................................................10
4Preparations................................................................................................................................................11
4.1Guidebaranddiamondchaininstallation............................................................................................11
4.2Determiningproperchaintension........................................................................................................13
4.3Connectiontowatersupply.................................................................................................................13
4.4Pre‐cutchecklist..................................................................................................................................14
4.5Planningthecut...................................................................................................................................14
5Cutting........................................................................................................................................................15
5.1StartingandstoppingthePentruderCW630........................................................................................15
5.2Cuttingtips..........................................................................................................................................16
5.3CuttingductileironpipewiththePowerGrit®UtilitySawChain...........................................................17
6MaintenanceandTroubleShooting..............................................................................................................18
6.1Systemclean‐up..................................................................................................................................18
6.2Sprocketinspectionandinstallation.....................................................................................................19
6.3Troubleshooting..................................................................................................................................20
6.4Transportandstorageofthemachine..................................................................................................20
7TechnicalData.............................................................................................................................................21
7.1Approximatecuttingrates...................................................................................................................21
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Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage3
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Introduction 1
Thankyouverymuchforyourconfidenceinourproduct!Youhavechosentoinvestinaproductwhichwillgiveyou
manyyearsofefficientandprofitableproduction.ThePentruderCW630hasbeendevelopedbasedonmorethan30
yearsofexperienceinthisspecializedfield.Withcorrecthandlingitoffersoutstandingperformance,safetyand
reliability.
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Itisessentialthatallpersonnelworkingwithorincloseproximityofthemachine
havereadandunderstoodthecontentsofthismanualbeforecommencing
operations.PleasetakecarefulnoteoftheSafetyPrecautions.
TheOperator’sManualshouldbekeptwherethemachineis.
Toavoidseriousorevenfatalinjurytotheoperatorandpersonsincloseproximity
ofthemachine,itisimportantthatthemachinealwaysisoperatedbytrained,
responsiblepersonnel.
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ByreadingandunderstandingthemanualtheoperatorwillbeabletogetthemaximumbenefitfromthePentruder
CW630HFChainSaw.Besuretoreadthismanualthoroughlyandperiodicallyreviewsafetyinstructions.
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Weareconfidentthatyourinvestmentinthisequipmentanditsmanydesignfeatureswillenhanceyourcompetitive
edgeandprofitability!
ValidityofthisOperator’sManual 1.1
ThisOperator’sManualisonlyvalidforthePentruderCW630asdescribedinChapter2DescriptionofThe.Please
alsorefertotheOperator’sManualforthePentpakhighfrequencypowerpackbeingused.
TractiveABalwaysstrivestoimprovetheproducts.Thereforewereservetherighttomaketechnicalchanges
withoutpriorinformation.
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InthefollowingOperator’sManual,“themachine”,“chainsaw”or“PentruderCW630”isusedtorefertothe
completemachineaslistedinChapter2DescriptionofThe.
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Shouldquestionsarise,pleasecontactoursalesdistributor.Theaddresscanbefoundatwww.pentruder.com.
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ProductDescriptionSerialnumber 
Category:HFChainSaw
Makeandtype:PentruderCW630‐HF400_______________
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Drivesystem:PentpakHighFrequencyPowerPack
Typeofdrivesystem:427/422/418_______________
Drivemotor:HighFrequencyelectricmotor
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Manufacturer PentruderDistributor
TractiveAB 
Gjutargatan54
S‐78170Borlänge 
Sweden
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Phone:+46(0)243‐221155  
Fax:+46(0)243‐221180
E‐mail:[email protected]
Web:www.tractive.se

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage4
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DescriptionofTheMachine 2
ThePentruderCW630isdevelopedandmanufacturedbyTractiveABinSwedeninaprocesswheresafety
awareness,performanceandreliabilitywerethemostimportantdesignparameters.
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ThePentruderCW630isdesignedtocutconcrete,stoneandmasonrywhenusedwiththeappropriateDiamond
Chain.Othermaterialsincludingductileiron,castironorPVCpiperequireaspecialchain.Followthemanufacturer’s
recommendations.TractiverecommendsusinggenuineICS®diamondchains,guidebarsanddrivesprockets.
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Listofcompletemachine 2.1
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ThePentruderCW630isusedwiththePentruderHFdrivesystemtobeacompletemachine.
1. PentruderCW630HFChainSaw
2. Baranddiamondchain
3. Pentruderhighfrequencypowerpack
4. Remotecontrol
5. Highvoltagecable
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PleasenotethataPentruderCW630isnotcompletewithoutthemoduleslistedinthisparagraph.Pleasealsorefer
totheOperator’sManualforthePentpakHF‐drivesystembeingused.
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ThemanufacturercannottakeresponsibilityfordiamondconsumablesusedwiththePentruderCW630.Pleaserefer
tothetechnicaldocumentationofthediamondtoolinquestionbeforeusingitwiththePentruderCW630.
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3
1
2
4
5

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage5
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SignsanddataplatesontheCW630HFChainSawand/orinthisOperator’smanual 2.2
ThefollowingsignscanbefoundonthePentruderCW630HFChainSawand/orthroughoutthisOperator’s
manualandaredesignedtomakeyouawareofpotentialhazardsorunsafepractices.
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Safetyalert
Thismachineisaprofessionaltool
andcanbedangerousifnotused
correctly.
Readinstructions
TheOperator’smanualofthe
CW630andthePentruderHF‐drive
systemcontainimportantsafety
andoperatinginformation.Read
andfollowtheinstructions
carefully.
Weareye,hearingandrespiratory
protection.Wearheadprotection
Allpersonsworkingwith,orinthe
proximityofthemachineshould
wearsafetyequipment.
Kerfwidth
Donotinserttoolintoslot
narrowerthanchain.
Thisproductisinaccordancewith
applicableEC‐directives.
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Thetrashbinsymbolisan
environmentalmarkingand
indicatesthatthismachine
containselectrical/electronical
equipmentwhichshouldbe
recycled.
Noiseemissiontotheenvironment
accordingtotheEuropean
Community’sDirective.Thenoise
levelscanbefoundinChapter7
TechnicalData.
Wearlongpants
Wearlongpantswhenoperating
thesaw.
Wearfootprotection
Wearappropriateclosed‐toeboots
whenoperatingthesaw.
Wearhandprotection
Wearhandprotectionwhen
operatingthesaw.
Bewareofkickback
Kickbackcancausesevereinjuries.
Two‐handedhold
Operatoethesawwithtwohands,
securelygrippingbothhandles.
One‐handedhold
Donotoperatethesawwithone
hand.
Donotusealadder
Neverstandonaladderwhen
usingthesaw.
Slipperysurface
Unsurefootingcanleadto
accidents.

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage6
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 
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Safetylabel
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Nameplatelabel
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Meaningofabbreviations
S/N:SerialNumber
YoM:YearofManufacture
Model:CW630‐HF400,380‐480Vversion‐
Warninglabel
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Cuttinginapowerline
Cuttinginapowerlinewhichis
energizedcanresultinserious
injuryandeventofatalinjuries.
Disconnectfrompowersupply
Beforeanykindofserviceonthe
machineiscommenced,the
machinemustalwaysbe
disconnectedfromtheelectric
powersupply.

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage7
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PentruderCW630 2.3
PentruderCW630HFChainSaw
-CW630‐HF400,380‐480Vversion
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ICS®DiamondChainandguidebarcombinations
-Bar25cm(10in),38cm(15in),50cm(20in),63cm(25in)
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PentruderCW630HFChainSaw
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PentruderHFdrivesystem 2.4
Pentruderhighfrequency(HF)powerpackwithcableremotecontrol 2.4.1
TheCW630‐HF400,380‐480VInputvoltageispoweredbythePentpak427,422
or418equippedwithdigitalcommunicationconnectors.
-PP427,Pentpak427(50‐60Hz)
-PP422,Pentpak422(50‐60Hz)
-PP418,Pentpak418(50‐60Hz)
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InthefollowingOperator’sManualPentpakHFpowerpackorjustPentpakis
usedtorefertoallofthePentpakHFpowerpackslistedabove.
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ThePentruderCW630HFChainSawisusedwiththeCRCcableremotecontrolor
WRCradioremotecontrol.Thechainsawhasafixedcablewithconnector
attachedtothemachinethatconnectsdirectlyintothePentpak.Thehigh
voltagecableHF400‐9‐30canbeusedasanextensioncable.
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  
Pentruder427,422,418
CRCCableRemoteControlHF400‐9‐3
0
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WR
C
WirelessRemote Control

Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage8
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SafetyInstructions 3
SafetyinstructionswhichareusedinthisOperator’sManual 3.1
WARNING!
Hereweinformaboutrisksconnectedwithuseofthemachine,and,ifthesafety
precautionsarenotrespected,canresultinseriousinjuryandeventofatalinjuries
topersonsincloseproximityofthemachine.

!
Important!
Hereweinformaboutrisksconnectedwithuseofthemachine,and,ifthesafety
precautionsarenotrespected,canresultindamagetopropertyandpersonsin
closeproximityofthemachine.
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Note! Thissignindicatestechnicalspecificsandmethodswhichwillfacilitatethejob.
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Intendeduseofthemachine 3.2
! Important!
-PleaseobservethatTractivesresponsibilityasamanufacturercanonlybe
acceptedwhenthePentruderCW630,isusedtogetherwiththeHFdrive
systemdescribedinthisOperator’sManual.Ifthemachineisusedwith
non‐originalequipmentthewarrantyandTractivesCE‐markingwillbevoid.
-Themanufacturercannottakeresponsibilityfordiamondconsumablesused
withthePentruderCW630.
-Pleaserefertothemanufacturerofthediamondconsumableinquestion
beforeusingitwiththePentruderCW630.
ThePentruderCW630HFChainSawisdesignedtocutconcrete,stoneandmasonrywhenusedwithanappropriate
genuineICS®DiamondChain.Othermaterialsincludingductileiron,castironorPVCpiperequiretheuseofICS®
PowerGrit®UtilitySawChain.TractiverecommendsusinggenuineICS®diamondchains,guidebarsanddrive
sprockets.

Thismachinemaynotbeusedunlesstheoperatorisfullyfamiliarwiththecontentsofthismanualaswellasthe
Operator’sManualsforthehighfrequencydrivesystemandhasbeentrainedinitsoperationbyanauthorised
distributorofTractiveAB’sproducts.Theoperatorisfullyresponsibleforthemannerinwhichthemachineis
operated.Itistheresponsibilityofthepurchaserofthemachinethattheoperatorhasreceivedtheinformation
neededtooperateandhandlethemachineinasafeandcorrectway.

Goodworkingpracticeshouldalwaysbeusedalongwithcommonsense.Tractivecannotforeseeeverypossible
situationandthismanualisnotasubstituteforprofessionalskillsandexperience.

ThePentruderCW630HFChainSawispoweredbyaPentruderHF‐powerpackandremotecontrol.ThePentruder
CW630cannotbeusedwithanyothertypeofdrivesystem.

ThemanufacturercannottakeresponsibilityfordiamondconsumablesusedwiththePentruderCW630.
Pleaserefertothetechnicaldocumentationfromthemanufacturerofthediamondconsumableinquestionbefore
usingitwiththePentruderCW630.


Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage9

Generalsafetyinstructions 3.3


WARNING‐DANGEROFLIFE! 
-Cuttinginapowerlinewhichisenergizedcanresultinseriousinjuryandeven
tofatalinjuries.Thechainsawcangetenergized.Acircuitbreakercannot
protectagainstthisdanger.
-Diamondchainbreakagecanresultinhigh‐speedejectionofparts,whichcan
resultindeathorseriouspersonalinjurytooperatorsorbystanders.Theitems
listedbelowarecriticaltominimizingtheriskofdiamondchainbreakageand
injury.

 
WARNING!
-Themachineisstateoftheartandfollowsthepresentregulations.However,
incorrecthandlingofthemachinecanresultinseriousorevenfatalinjuryto
theoperatorandpersonsinproximityofthemachine.
-Allpersonswhichareoperatingorinanywayworkingonthemachinehasto
readandunderstandthewholeOperator’sManualandespeciallythesafety
instructions,beforeanyworkiscommenced.Itistheobligationofthe
employertomakesurethattheoperatorreallyhasreceivedtheinformation
necessarytooperateandtakecareofthemachineinacorrectandsafeway.
-Goodworkingpracticeshouldalwaysbeusedalongwithcommonsense.
Tractivecannotforeseeeverypossiblesituationandthismanualisnota
substituteforprofessionalskillsandexperience.
-Themachinemayonlybeoperatedandservicedbyauthorizedandtrained
personnel.Thepersonnelshouldbetrainedbypersonnelauthorizedby
Tractive.
-APentrudermachineusedinthecorrectwayisasafeandefficienttool.Ifthe
machineisusedimproperlythiscanexposetheoperatorandotherpersons
stayinginthesameareatoextremedangerorevenriskoffatalinjuries.
-Theuserisliablethatthemachineisinfaultlessconditionandthatall
functionsareinorderbeforeworkiscommenced.
-Tomaintainthelevelofsafetyinherentinthedesignofthismachine,only
Tractiveoriginalpartsmaybefitted.TractiveABdisclaimsallresponsibilityfor
damagesoccurringasaresultofuseofnon‐originalparts.
-Modificationsorchangesonthemachinearenotallowed.
-Beforeanykindofserviceonthemachineiscommenced,themachinemust
alwaysbedisconnectedfromtheelectricpowersupply.
-Themachinemaynotbeusedinanenvironmentwhereexplosionprotected
equipmentisdemanded.
-TractiveABdisclaimsallresponsibilityfordamagestopersonsand/or
propertyresultingfromuseofthemachine,whethertheyarecausedbyfaulty
handlingorfromdamagesthathaveoccurredasaconsequenceofnegligentor
faultymaintenance,orasaconsequenceoffailuretocheckandcontrolthe
machinewithregardtodamagesand/orfaults.
-DONOToperateadiamondchainsawwithadamaged,modified,brokenor
missingsidecoverormudflap.Thesidecoverandmudflapprovideprotection
againstcontactwithmovingparts,ejecteddebris,brokendiamondchain,
thrownwaterandconcreteslurry.
-DONOTinsertthesawintoaslotnarrowerthanthechainsegments.Rapid
pushbackmightoccur.Reference:Mostdiamondsegmentsare5.72mm(.225)
wide.
-DONOTusethesidecoverasareplacementcoverforanothersaw.
-DONOTusedamaged,modifiedorimproperlyrepairedchain.


Operator’sManualPentruderCW630HFChainSaw–OriginalinstructionsPage10

Safetyprecautionsatsite 3.4
WARNING!
BEFORECUTTING
Beforecuttingiscommenced,makesurethat;
-Therearenopowerlines,gasorpipingwhichcanbedamagedbytheCW630
chainsaw.
-Thestaticsofthebuildingarenotcompromisedbecauseofthecutopenings.
-Nodamageisdoneontheothersideoftheconcretewhencuttingthrough.
-Checkwiththeforemanresponsiblethatallnecessaryprecautionshavebeen
performedbeforecommencingwork.Awaittheapprovalofthesafety
precautionsandpositionofthemachinefromtheforemanbeforeworkis
commenced.
-Safetyandhealthregulationsattheworkplacemustbefollowed.
-Noworkshouldbecommencedwhichcannotbejudgedtobesafe.Alwaysuse
commonsenseandgoodworkingpractice.
-Alwayscheckthatthemachine,diamondchainandguidebarareinfaultless
conditionandthatallfunctionsareinorderbeforeworkiscommenced.
-Neveruseadiamondchainformaterialwhichitisnotintendedfor.
-Beforecuttingiscommencedallpersonsinvolvedmustknowhowthe
emergencystopbuttonsareworking.
-Insufficientwatersupplymayresultinexcessiveweartothediamondchain,
whichcanleadtolossofstrengthandchainbreakage,and/ordamagetothe
guidebarnosesprocket.Assurethatthewatersupplyiscapableofdelivering
1.5bar(20psi)pressuretothechainsawataminimumflowrateof4lpm(1
gpm).
-OnlyusePowerGrit®UtilitySawChainwhencuttingductileironpipeorlike
materialswiththesaw.Usingchainplatformsnotspecificallydesignedforthis
typeofmaterialmaycausesegmentlossordiamondchainbreakage.
WEARSAFETYEQUIPMENT
-Allpersonsworkingwith,orintheproximityofthemachineshouldwear
safetyequipment,i.e.protectionhelmet,protectionshoes,gloves,eyeandear
protectorsandlongpants.
-Thenoiselevelduringcuttingmightleadtopermanenthearingdisordersifear
guardsarenotworn.
-Findoutwhatmaterialiscutandwearappropriatedustmaskorrespirator
protectionifnecessary.
-Avoidloosefittingclothing.

MOUNTACCORDINGTOTHEINSTRUCTIONS
-Beforeanykindofserviceincludingchaintensioning,onthemachineis
commenced,themachinemustalwaysbedisconnectedfromtheelectric
powersupply.
-Neverstartthesawunlesstheguidebar,diamondchainandsidecover
areproperlyinstalled.
CUTTING
-FollowtheinstructionsforcuttinginChapter5.
-Donotrunthesawupside‐down.Concretedebriscanflybackintothe
operator’sface.
-Alwaysoperatethesawwithsolidfootingandwithbothhandsfirmlygripping
thehandle.Donotstandonaladderwhenusingthesaw.

LIFTINGANDTRANSPORTING
-Alwaysliftthetoolergonomicallycorrectandinasafeway.

