PeriBest Pumps T05 User manual

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Disclaimer
All rights reserved.
The information provided herein may not be reproduced and/or published in any form, by print,
photoprint, microfilm or any other means whatsoever (electronically or mechanically) without the
prior written authorisation of PeriBest Pumps S.L.
The information provided can be changed without prior notification. PeriBest Pumps S.L. or one of
its representatives cannot be held liable for possible damage resulting from use of this manual. This
is an extensive limitation of the liability which applies to all damage, inclusive of (without
limitation) compensating, direct, indirect or consequential damage, loss of data, income or profit,
loss or damage to possessions and claims of third parties.
PeriBest Pumps S.L. provides the information in this manual "as is" and does not take any
responsibility and does not give any guarantee on this manual or its content.
PeriBest Pumps S.L. rejects all responsibilities and guarantees. Furthermore, does not take
responsibility for and does not guarantee that the information in this manual is accurate, complete
or up to date.
Names, trade names, brands, etc. used by PeriBest Pumps S.L. may not, as per the legislation
concerning the protection of trade names, be considered as available.
These operating instructions do not take in consideration local regulations; the operator must ensure
that such regulations are strictly observed by all, including the personnel called in for installation.

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Contents
Disclaimer ........................................................................................................................................................2
Contents............................................................................................................................................................3
Safety information...........................................................................................................................................5
Symbols.........................................................................................................................................................5
Pump use ......................................................................................................................................................5
Responsibility...............................................................................................................................................5
Qualification of the user .............................................................................................................................6
Regulations and instructions .....................................................................................................................6
Safety instructions...........................................................................................................................................7
Warranty conditions.......................................................................................................................................9
Description.....................................................................................................................................................10
Identification of the pump .......................................................................................................................10
Pump construction ....................................................................................................................................11
Pump Tubee ...............................................................................................................................................11
Lubricant.....................................................................................................................................................11
Gear Box......................................................................................................................................................12
Electric motor.............................................................................................................................................12
Tube leakage sensor..................................................................................................................................12
Accessories .................................................................................................................................................12
Transport, storage and elevation ................................................................................................................13
Transport ....................................................................................................................................................13
Storage.........................................................................................................................................................13
Installation......................................................................................................................................................14
Unpacking and Inspection .......................................................................................................................14
Conditions of use.......................................................................................................................................14
Set-up ..........................................................................................................................................................14
Piping ..........................................................................................................................................................14
Maximum connection loads.....................................................................................................................15
Comissioning .................................................................................................................................................16

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Testing prior to commissioning the pump ............................................................................................16
Maintenance...................................................................................................................................................17
General........................................................................................................................................................17
Maintenance schedule ..............................................................................................................................17
Cleaning hose.............................................................................................................................................18
Replacing tube ...........................................................................................................................................18
Tube unassembled.................................................................................................................................18
Tube assembled......................................................................................................................................19
Troubleshooting ............................................................................................................................................20
Specifications .................................................................................................................................................22
Spare parts......................................................................................................................................................23
EC Declaration...............................................................................................................................................25

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Safety information
Symbols
In this manual the following symbols are used:
WARNING
Procedures which, if not carried out with the necessary
care, may result in serious damage to the hose pump or in
serious bodily harm.
CAUTION
Procedures which, if not carried out with the necessary
care, may result in serious damage to the hose pump, the
surrounding area or the environment.
Remarks, suggestions and advice.
Pump use
The hose pump is exclusively designed for pumping suitable products. Every other or further use
is not in conformance with the intended use.
The "Intended use" as laid down in EN-ISO-12100 is "... the use for which the technical product is
intended in accordance with the specifications of the manufacturer, inclusive of his indications in
the sales brochure". In case of doubt it is the use which appears to be its intended use judging from
the construction, execution and function of the product. Observing the instructions in the user's
documentation also belongs to intended use.
Only use the pump in conformance with the intended use described above. The manufacturer
cannot be held responsible for damage or harm resulting from use that is not in conformance with
the intended use. If you want to change the application of your hose pump, contact your PeriBest
representative first.
Responsibility
The manufacturer does not accept any responsibility for damage or harm caused by not (strictly)
observing the safety regulations and instructions in this manual and the also supplied
documentation, or by negligence during installation, use, maintenance and repair of the hose pumps
mentioned on the front cover. Depending on the specific working conditions or accessories used,
additional safety instructions can be required.

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Immediately contact your PeriBest representative, if you noticed a potential danger while using
your hose pump.
WARNING
The user of the hose pump is always fully responsible for
observing the local valid safety regulations and directives.
Observe these safety regulations and directives when
using the hose pump.
Qualification of the user
The installation use and maintenance of the hose pump should only be performed by well-trained
and qualified users. Temporary staff and persons in training may use the hose pump only under
the supervision and responsibility of trained and qualified users.
Regulations and instructions
-Everyone who works with the hose pump must be aware of the contents of this manual and
observe the instructions with great care.
-Never change the order of the actions to be carried out.
-Always store the manual near the hose pump.

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Safety instructions
Live parts
· The device must be disconnected from the power supply before it
is opened
· Isolate damaged faulty or manipulated devices from the mains in
order to de-energise.
Emergency stop switch
An emergency stop switch is to be connected for the entire plant.
This should enable the entire plant to be shut down in the event of
an emergency in such a way that the overall plant can be brought
into a safe condition.
Unauthorized access
Ensure that there can be no unauthorized access to the unit.
Hazardous media/contamination of persons and equipment
· Ensure that the pump hoses are resistant against the media being
conveyed
· Always observe the safety data sheets for the media to be
conveyed. The system operator must ensure that these safety data
sheets are available and that they are kept up-to-date.
· The safety data sheets for the media being conveyed are always
decisive for initiating countermeasures in the event of leakage to the
media being conveyed.
· Observe the general restrictions in relation to viscosity limits,
chemical resistance and density.
· Always switch the pump off before exchanging the pump hose
· In case of corrosive liquids or high temperature liquids, is
necessary to control the leakage using hose leakage sensor or other
external devices.
Correct and proper use
· The unit is not intended to convey or regulate gases or solid media
· Do not exceed the rated pressure, speed or temperature for the
pump
· The unit may only be used in accordance with the technical data
and specifications provided in these operating instructions and in
the operating instructions for the individual components
· The system is not designed for use in areas of risk from explosion
· Only switch the pump on if it has been properly fastened to the
floor
· Only switch the pump on if it the front cover has been attached.

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· Do not carry out any maintenance operations or dismantle the
pump without first making sure that the pipes are not under
pressure and are empty or isolated.
· As the peristaltic pump is volumetric and its functioning is positive
displacement, it is necessary to prevent a possible overload of
pressure, due to for example, the accidental closure of a valve. For
this reason it is advisable to fit a safety device such as: a safety valve,
pressure limiter, etc.
Operational lifetime of the pump tubes
The operational lifetime of the pump tubes cannot be precisely
specified. For this reason, the possibility of fracture and
consequential leakage of liquids must be accounted for. If the tube
leakage sensor is connected, then the pump can be stopped and / or
an electrical valve can be actuated.
In addition, as the tube has an indeterminate life and due to the
possibility of its breakage or deterioration, the user is responsible
for the prevention of a possible (although most unlikely)
incorporation of particles form the hose into the product being
pumped. This can be achieved e.g. by means of filtration, a tube
rupture alarm or other means suitable for the respective process
CIP cleaning
In the event of CIP cleaning, it is necessary to obtain information
from the manufacturer about correct installation of the pump as well
as regarding the compatibility of the cleaning agents with the pump
hoses and the hydraulic connections.
Cleaning should be undertaken at the recommended maximum
temperature.
Direction of rotation/flow direction
The pump's direction of rotation in relation to the desired flow
direction must be checked prior to every start.
Disconnect the pump from the mains
You may only carry out work on the pump after it has previously
been switched off and disconnected from the mains.
Environmental influences
· The device is not suitable for outdoor operation
· Take suitable measures to protect the device from environmental
influences such as UV rays, moisture, frost, etc.

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Warranty conditions
The manufacturer offers a two-year warranty on all parts of the hose pump. This means that all
parts will be repaired or replaced free of charge, with the exception of consumables, such as pump
hoses, rollers, ball bearings, and seals, or parts which have been misused or have been intentionally
damaged.
If parts are used that are not PeriBest Pumps S.L. (hereafter called PeriBest) parts, every warranty
becomes void.
Damaged parts which are covered by the applicable warranty conditions can be returned to the
manufacturer. The parts must be accompanied by a fully filled in and signed safety form. The safety
form must be applied to the outside of the shipping carton. Parts which have been contaminated or
which have been corroded by chemicals or other substances which can pose a health risk, must be
cleaned before they are returned to the manufacturer. Furthermore, it should be indicated on the
safety form which specific cleaning procedure has been followed, and it should be indicated that
the equipment has been decontaminated. The safety form is required at all items, even if the parts
have not been used.
Warranties purporting to be on behalf of PeriBest, made by any person, including representatives
of PeriBest, its subsidiaries, or its distributors, which do not accord with the terms of this warranty
shall not be binding upon PeriBest unless expressly approved in writing by a Director or Manager
of PeriBest.

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Description
Identification of the pump
PeriBest pumps are identifiable by a smart NFC label located on top of the pump. On the label you
can find the serial number, and a NFC device and QR code, that allow to acces to all information
about the pump trough a mobile device.
The gear box and motor includes their own plate with identification number.

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Pump construction
1: Cover
2: Rotor
3: Tube
4: Pump housing
5: Base plate
6: Gear reducer
7: Motor
8: Leakage sensor
Pump Tubee
The pump tube material should be chemically resistant with the product to be pumped. Dependent
on the specific requirements of your application a corresponding pump tube must be selected. For
each pump model various tubes types are available. The material of the pump tube determines the
hose type.
Tube type
Material
Colour
Max. Pressure
PVC
PVC Modified
Yellow translucid
4 bar
TP
Thermoplastic FDA
Cream
4 bar
SI
Industrial Santoprene
Black
2 bar
Lubricant
A small quantity of silicone grease fitted inside the pump casing is used as tube lubricant. Pump
rollers don’t generate friction, so there’s no need of use big quantity of lubricant.

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The quantity needed is 10 gr.
To get optimum tube life is strongly recommended to re-grease the tube with small quantity of
Grease every 250 working hours.
Gear Box
The pump models I12, I17 and I21, uses worm gear reducer. The lubrication of these gear reducers
is for life and are totally free of maintenance.
Electric motor
The motors supplied are standard IEC motors with B5 flange.
Tube leakage sensor
Pump T05 includes a tube leakage sensor to protect internal components and avoid leaks and
overpressure inside pump casing, that detect a level increase.
It is needed to connect the sensor to main electrical installation before starting the pump to avoid
potential damages when the tube becomes broken.
The type of sensor is capacitive sensor. Main electrical characteristics of the sensor are:
-Voltage: 6-36VCC
-Max. Amp: 200 mA
-PNP
-Normally open
Wiring connection:
-+VCC: Wire brown
-0: Wire blue
-Signal: Wire black
Accessories
The following accessories are available for each pump:
-Pulsation dampers
-Revolution counter

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Transport, storage and elevation
Transport
The pump is protected by a wooden box. All packing materials are recyclable.
The pump may be transported on storage position with one roller unassembled. Check before
operate the pump.
Storage
The pump should be in a resting position. (One roller is unassembled, and the hose should not be
compressed).
Avoid areas open to harsh weather or excessive humidity.
For storage periods of longer than 60 days, protect the coupling surfaces (clamps, reducers, motors)
with adequate anti-oxidant products.
Spare hoses should be stored in a dry place away from direct light.

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Installation
Unpacking and Inspection
When unpacking carefully follow the instructions as given on the packaging or on the hose pump.
Check that your delivery is correct and check it for any transport damage. Report any damage
immediately to your PeriBest representative.
Conditions of use
Make sure that the hose pump is in an area where the ambient temperature during operation is not
lower than -20 °C and not higher than +45 °C.
Set-up
The pump materials and protective layers are suitable for indoor set-up and a protected outdoor
set-up. Under certain conditions the pump is suitable for limited outdoor set-up or a salty or
aggressive atmosphere. Consult your PeriBest representative for more information.
Make sure that the floor surface is horizontal and has a maximum slope of 5 mm per metre.
Make sure that there is sufficient room around the pump to carry out the necessary maintenance
activities.
Make sure that the room is sufficiently ventilated, so that the heat developed by the pump and drive
can be discharged. Keep some distance between the ventilation cover of the electric motor and wall
to enable the supply of necessary cooling air.
Piping
When determining and connecting suction and discharge lines consider the following points:
-The bore size of the suction and discharge lines must be larger than the bore size of the pump
hose. For more information consult your PeriBest representative.
-Limit the presence of sharp bends in the discharge line. Make sure that the radius of the bent
discharge line is as large as possible. It is recommended to use Y-connections instead of T-
connections.
-It is recommended to use flexible hose in the suction or discharge line.
-Keep the delivery and suction lines as short and direct as possible.
-Select the correct mounting material for flexible hoses and make sure that the installation is
suited for the design pressure of the system.
-Prevent any possibilities of exceeding the maximum working pressure of the hose pump.

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OVERPRESSURE
Consider the maximum permissible working pressure on the discharge Side.
Exceeding the maximum working pressure may lead to serious damage to the
pump.
Maximum connection loads
Make sure that the maximum forces on the connections are not exceeded:
T05
F1
200 N
F2
50 N
F3
50 N

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Comissioning
Testing prior to commissioning the pump
-Ensure that the pump has not been damaged during transportation or storage. Immediately
report any damage to the supplier.
-Check that the mains voltage is suitable for the motor.
-Ensure that the hose is suitable for the fluid to be conveyed and that it is not damaged.
-Make sure that the temperature of the liquid does not exceed the recommended temperature
range.
-Only switch the pump on if it the front cover has been properly attached.
-Check that the rollers are correctly fitted and fastened.
-Check that the pump and drive has the correct level of lubricant.
-Check that the thermal overload protection (not included in the delivery scope) corresponds
to the value specified on the motor type plate.
-Check whether the direction of rotation is correctly adjusted.
-Check that the optional electrical components are connected and are working properly.
-Install a manometer in the pressure line if the back-pressure value is unknown.
-Check the operating instructions in order to ensure that the flow values, pressures and power
consumption of the motor do not exceed the rated values.
-Install a pressure relief valve in the pressure line in order to protect the pump in the event
that a valve is unintentionally closed off or the line is blocked in another way.

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Maintenance
General
WARNING
Disconnect the pump from the mains.
You may only carry out work on the pump after it has previously
been switched off and disconnected from the mains.
In case the motor is fitted with a frequency controller and has a
single-phase power supply, wait two minutes to make sure that the
capacitors have discharged.
WARNING
Use only original PeriBest parts when maintaining the pump.
Peribest cannot correct operation and any consequential damage
that occurs from the use of non-original PeriBest components.
Maintenance schedule
The following maintenance scheme shows the maintenance and periodic inspections that need to
be carried out on the hose pump to guarantee an optimal safety, operation and life of the pump.
Point
Action
Frequency
1
Check the lubricant level and re-grease
Before start-up of the pump and every 250
working hours.
2
Check the pump head for any leakage of
lubricant around the cover, the flanges and
the rear of the pump head.
Before start-up of the pump and on a
scheduled interval during operation.
3
Check the gearbox on any leakage.
Before start-up of the pump and on a
scheduled interval during operation.
4
Check pump for deviating temperature or
strange noises.
On a scheduled interval during operation.
5
Check pressing rollers for excessive
damage.
When replacing the tube.
6
Internal cleaning of the hose.
Cleaning of the system or product change.
7
Replacing tube.
Preventive, this means after 75% of the life
of the first tube.

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8
Changing lubricant.
After every tube replacement, adding
grease every 250 working hours.
9
Replacing pressing rollers.
Wear on the running surface.
10
Replacing bearings.
If necessary.
Cleaning hose
The inside of the pump hose can be easily cleaned by rinsing the pump with clean water. If a
cleaning fluid is added to the water, check if the hose material is resistant to it. Also check if the
pump hose can resist the cleaning temperature.
Replacing tube
1: Tube guide
2: Roller
3: Tube
4: Tube Clamp
5: Connection
Tube unassembled
1. Close off all valves, in order to prevent leakage of the feed chemical
2. Remove front cover using a tray to collect any leaked media that can be inside the pump casing.
3. Pull out the tube towards the frontal part just in the roller guide area (part 1) until the tube became
out of the roller guide.
4. Turn the pump rotor 90º. The guide will take out the tube leaving it uncompressed.

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5. Open the tube clamps (Part 4) that fix the tube on the connections. Once it are opened, move them
out of the connection area to the centre of the pump casing.
6. Pull out the tube from the connections (a screwdriver can help to pull out the tube). Repeat this
operation in both connections.
Tube assembled
1. Clean the internal part of the pump casing and leak sensor.
2. Check that rollers are in good condition. Be sure that the surface in contact with the tuve is not
damaged.
3. Assembly the clamps on the tube.
4. Connect tube to one of the connections (a little quantity of silicone grease can be used to help the
tube to slide into the connection). Fit the clamp on its position around the connection and fix it until
the tube is correctly fixed to the connection.
5. Repeat same operation in the other connection.
6. Press the tube into the roller guide (Part 1).
7. Turn the pump 90º, the guide will fit the tube on its position inside the pump casing. The tube
will be installed.
8. Add Silicone grease around the rollers, roller guide and tube.
9. Assembly front cover.
10. Open the valves before starting the pump to avoid overpressure.

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Troubleshooting
Problem
Possible cause
Solution
Increased
pump
temperature
Pump tube has no lubricant
Lubricate pump tube
Increased product temperature
Reduce product temperature
Insufficient or poor suction
conditions
Check suction line for blockages
Pump speed too high
Reduce pump speed
Reduced
flow or
pressure
Valves on discharge and or
suction side completely or
partially closed
partially closed
Open valves
Pump hose insufficiently
compressed
Check rollers and tube
Pump hose break (the product
leaks out into the housing)
Exchange pump tube
Partial blockage of the suction
line
Clean pipe
Insufficient product quantity in
storage container
Fill storage container or exchange
pump
Insufficient diameter on the
suction side
Increase the diameter on the suctions
side, as far as possible
Suction line too long
Shorten the suction line, as far as
possible
High viscosity of medium
Reduce viscosity, as far as possible
Air introduction in the suction
connections
Check connections and accessories for
air tightness
High pulsation on suction
Tighten connections and accessories
Mount antipulsation equipment
Reconsider application (speed, etc)
Vibrations
on pumps
and
pipelines
The pipes are not correctly
fastened
Fasten pipes correctly (e.g. wall
brackets)
Pump speed too high
Reduce pump speed
Insufficient nominal diameter of
the pipes
Increase nominal diameter
Pump base plate loose
Fasten base plate
Pulsation dampers insufficient or
missing
Install pulsation dampers on suction
and / or discharge side.
Short
operational
Chemical exposure
Check the compatibility of the hose
with the liquid being conveyed, the
cleaning fluid and the lubricant