pewag PLGW-PSA Supreme Wiring diagram

1
Original Operating Instructions for pewag winner PLGW-PSA Fall protection anchorage eye bolts
January 2019
pewag winner
PLGW-PSA Supreme /
PLGW-PSA Basic
This operating instruction is part of the product.
It has to be made available to the operator for the duration
of its service life and has to be passed on to the next
owner or operator along with the product.
This product and its instruction manual may only be
resold in countries where English is the national language.
The existing documentation is subject to a continuous
improvement process; only the most recent version is
deemed valid. It is available as a download on
www.pewag.com.
These products are designed considering this manual
as well as the national regulations for use with personal
protective equipment only. They may only be used, if the
user manual was carefully read and understood completely.
Translation of
Original Operating Instructions
Size Number of persons
to secure
Metric-thread M12 Max. 1 Person
Metric-thread M16 Max. 2 Persons
Metric-thread M20 Max. 2 Persons
This operating manual is valid for:
pewag winner PLGW-PSA Supreme
pewag winner PLGW-PSA Basic
Anchor point for personal protective equipment
Document Version:
60926_BA_PLGW-PSA_R2.0_ENG
Release: 2.0
Release Date: 2019-01-01
The colour-highlighted text in this instruction manual
indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Please read through the additional advice carefully.
pewag winner PLGW-PSA Supreme pewag winner PLGW-PSA Basic
winner PLGW-PSA

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Original Operating Instructions for pewag winner PLGW-PSA Fall protection anchorage eye bolts
January 2019
Please read this operating manual
carefully before using the product.
Pay attention to the sections on Safety
and Mounting. You are only allowed to
use this product once you have fully
understood all points
in this manual.
Contents
1. Safety Guidelines
2. Intended use
2.1. Identification
2.2. Type of anchor device
2.3. Limitations of use
2.4. Foreseeable improper operation
3. Mounting instructions
3.1. General
3.2. Safety measures to be taken by the user
3.3. Residual risks
3.4. Mounting
3.5. Demounting
4. Maintenance, inspection, repairs
4.1. Inspection
4.2. Elimination criteria
4.3. Accident and incident procedure
4.4. Maintenance
4.5. Repairs
5. Storing
6. Decommissioning
7. Declaration of incorporation
1. Safety Guidelines
A wrongly mounted or damaged
anchorage point as well as improper
use can increase the risk of someone
being injured or worse in the event of
a fall! Damaged anchorage points
(see maintenance instructions) can fail even under
normal circumstances – they should not be used.
• Only specially trained personnel are allowed to use this
product. They must be familiar with the relevant norms
and the country-specific regulations.
• The user of this product must be in good health.
He is not allowed to be under the influence of drugs,
alcohol or medication.
• Please make sure that in the event of an emergency, a
plan with rescue measures is available highlighting all
possible emergency situations.
• Before use, make sure the product is in good working
order (not deformed, no breaks). Anchorage points
must be rotatable (aligned in the direction of pull).
It is not allowed to make changes or modifications to
the product.
• Various repair procedures must only be undertaken in
accordance with pewag’s prescribed instructions.
• Loading has only to take place in the stated direction
(image 1 under section 2 of this manual) with the
maximum number of people according to table 1 and
taking into consideration the operating conditions
stated in section 2.
• This product is not intended for the lifting of loads.
• Only use the correct connecting elements for the
anchorage points which are in accordance with EN362.
Take into account all individual instruction manuals of
each individual element and the safety equipment being
used. Equipment parts that are not compatible are able
to compromise the safe and correct function of the
whole system.
• Only certified body harnesses with fall-impact-absorbers
pursuant to EN 355 must be used that, in the event of a
fall, limit the forces to 6kN.
• Anchorage points that have been stressed by a fall must
be immediately taken out of operation and should only
be used once a qualified person has explicitly agreed to
the full functioning of the equipment in writing.
• It is important for safety reasons, that the position of the
anchorage point has been correctly chosen, so that in the
event of a fall, the height of the fall is reduced to a minimum
• Mount the anchorage point thus, that in the event of a
fall, no impact on the surface or with any other obstacle
can occur.
2. Intended use
Purpose: The pewag PLGW-PSA serves as an anchorage
point in the formation of an anchorage system in
accordance with section 2.2 onto which personal fall
protection equipment per EN 363 can be attached.
Load: Loading has only to take place in the stated direction
(image 1) with the maximum number of people according to
table 1 and taking into consideration the operating conditions.
Application Temperature: The long-term permitted
ambient temperature must be between -40 °C and +280 °C
(-40 °F to 536 °F).
Impacts: The anchorage point is designed to withstand
impacts and swinging expected in the event of a fall.
Other: Use only original parts for the assembling of the
anchorage point. The ring is 360° rotatable and must be
aligned in the direction of pull before loading.
Type Number of people to
secure
Tightening torque*
PLGW PSA M12 Max. 1 Person 20 Nm
PLGW PSA M16 Max. 2 Persons 50 Nm
PLGW PSA M20 Max. 2 Persons 100 Nm
*if permanently connected
Table 1
Image 1: permissible pull directions that occur when used correctly.

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Original Operating Instructions for pewag winner PLGW-PSA Fall protection anchorage eye bolts
January 2019
2.1 Identification
Each pewag PLGW-PSA has been stamped with the
thread size and a pictogram that shows the number of
permissible users allowed. Furthermore each anchorage
point is stamped with its own individual serial number.
Image 2 shows the exact identification details on the
anchorage point.
The information provided in this
operational manual assumes the
absence of particularly dangerous
conditions. Particularly dangerous
conditions include offshore operations
and nuclear contaminated areas. In these instances,
the permissibility and the degree of danger must be
discussed with pewag.
2.4 Foreseeable improper operation
• Operation by unskilled personnel.
• Operation by those who do not understand the
language used within this manual and therefore do not
fully understand what they are reading.
• Attaching to objects where no instruction manual or
strength verification is present or available.
• Attaching connecting elements where no instruction
manual or inspection based on the norms mentioned
herein is present or available.
3. Mounting Instructions
3.1 General
• Mounting must only be carried out by trained personnel.
• The anchorage system onto which the anchorage
point is mounted, must withstand the applied forces
without deforming (safety regulation) and must meet
the regulations of norm EN 795. Maximum force that
can occur in the axial direction of the screw: 14kN.
Maximum force that can occur normal to the axis of the
screw: 14kN.
By design no shifts are introduced into the substructure.
(This data are valid when the anchorage point is used
acc. to EN 795).
• PLGW-PSA anchorage points are to be screwed into
steel or cast steel parts only. Applying to other materials
(as light metals, plastic, concrete, etc.) is not permissible
• Choose the location of the anchorage point so that in
the event of a fall, no impact on the surface or with any
other obstacle can occur.
• Mount the anchorage point so that you are able
to reach the connecting elements with ease. The
attachment points must be affixed in such way that
no dangerous points (bruising, shearing, trapping or
bumping) are produced endangering the user.
• Only original pewag parts are allowed to be used –
recognisable by the stamping (batch identification
mark, thread diameter etc.).
• The delivery condition is not allowed to be changed. It
is not permitted to perform additional welding, heat and/
or surface treatments with material-damaging effects
(e.g. electro galvanised). The screws are not allowed to
be shortened.
• Only use faultless anchorage points.
• Used anchorage points must be checked for suitability
and function before mounting according to the
maintenance instructions (section 4.1. and 4.2.).
Image 2: Identification on Sleeve and Screw.
Component description and location of identification details on product.
Image 2: Front View Image 2: Back View
Product familyManufacturer
Ring
Latch
Serial
Number
Screw
Sleeve
CE-IdentificationBatch
Max. Permissible
Persons
Thread Size
Product Name
Note User
Information
Norm Declaration
2.2 Types of anchor devices
The anchorage point PLGW-PSA can be used with
anchorage systems Type A and B in accordance with
EN 795-2012; DIN CEN/TS 16415 (for securing more than
one person).
2.3 Limitations of use
• PLGW-PSA anchorage points are not to be used in areas
with highly corrosive influences (e.g. sewage or chemicals
etc.). They must not be exposed to acids and alkalis or
their fumes. Please consult our technical service on advice
for using the products in aggressive environments.
• The anchorage points must not be used over edges
or corners.
• The anchorage points must not be exposed to
permanent stress.
• The hanged-in connecting elements must move freely
in the ring.
• Anchorage points must not be used permanently outdoors
• PLGW-PSA anchorage points must not be used for the
lifting of loads.

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Original Operating Instructions for pewag winner PLGW-PSA Fall protection anchorage eye bolts
January 2019
3.2 Safety measures to be taken
by the user
Please refer to the operational limitations and the maximum
number of permitted person according to table 1. Make
sure that no unauthorised persons have access to the
anchorage system during the entire duration of operation.
Make sure that there is no danger of
falling before removing the anchorage
system.
3.3 Residual Risks
Overloading by not respecting the maximum number
of persons or due to undue environmental influences
(temperature etc.). Wrong adjustment of connecting
elements can also lead to the failing of the anchorage
points, as well as using unauthorised or damaged body
harness’ parts (ropes, fall-impact-absorbers, tether).
3.4 Mounting
• The mounting surface must be even and have a
minimum diameter of the width of the anchorage point.
The thread hole should be in the middle and at a right
angle with enough depth so that the screw can be fully
screwed in (by bind holes).
• Before screwing, check the thread hole for damages or
contamination.
• The minimum screw length is as follows:
1 x M in steel
1,5 x M in cast steel
(M = thread size, e.g. M20 = 20 mm)
3.4.1 PLGW-PSA „Supreme“ with latches
• The anchorage point PLGW-PSA has an easy system
for tool-less mounting.
• To screw in the anchorage point, fold the latches up
so that they completely lie flat on the side of the screw
(position A – see image 3). The latches are held in
position using a spring.
• Screw the anchorage point into the anchorage system
until the underside lies completely flat.
• Tighten the anchorage point by hand.
• Fold the latches back down into position ‚B‘ as seen in
image 4. Even in this position the latches are held by a
spring. Before hanging the connecting elements, make
sure that the latches are really in position ‚B‘ and are
not touching the screw.
3.4.2 PLGW-PSA „Basic“ without latches
• The anchorage point PLGW-PSA does not have a
tool-less mounting system. Screwing and unscrewing
requires a commercial Allen key.
If the anchorage point is to remain permanently
connected to the anchorage system, tighten the
anchorage point using the appropriate tool and tighten
to the torque specified in table 1, securing the thread if
needed (vibrations) with a liquid thread protection
(e.g. Loctite). After mounting, avoid improper stress by
turning the ring to the direction of the expected direction
of pull.
3.5 Demounting
Demounting is carried out by folding the latches to
position A (image 3) and unscrewing the anchorage point.
PLGW-PSA “Basic” version without the latches, the
demounting requires an Allen key. Store the anchorage
point as highlighted in section 5.
Protect the thread of the anchorage system from damage
and contamination by using appropriate measures.
4. Maintenance, inspection, repairs
The safety of the user is based on the
effectiveness and durability of the
equipment. Please carry out regular
checks.
• This product must be checked by trained personnel at
least annually in accordance with all the manufacturer
information. The time period can be shorter with regards
to the operational conditions and legal regulations.
• During inspection, all parts need to be checked for
damages that could negatively influence the safety
and function.
Trained personnel is someone who, in view of his or her
expert training and experience, has sufficient knowledge
in the field of personal fall protection equipment and is
sufficiently familiar with the relevant norms and national
regulations so that he/she can judge the safe-for-working
state of the product being used.
Image 3: Position ‚A‘ – both latches are
touching the screw.
Only permitted during mounting and
demounting.
Image 4: Position ‚B‘ – none of the
latches is touching the screw.
The anchoring point is only ready to
be used in this position.

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Original Operating Instructions for pewag winner PLGW-PSA Fall protection anchorage eye bolts
January 2019
4.1 Inspection
Consider the following points before each usage:
• Correct selection of product size based on the number
of persons to secure (see table 1).
• Anchorage points are inspected, are in good condition
and free from defects, especially the screw and ring
• The mounting surface must lie completely flat on the
surface after mounting.
• During operation, the latches have to be in position ‚B‘
(see section “Mounting” in this instruction manual)
• The ring must be rotated to face the direction of pull.
Regular Inspection:
• Regular inspection must be performed by the
manufacturer or by trained personnel under strict
compliance with the manufacturer information.
• The inspections and repairs need to be fully
documented and remain with the product for the
duration of its operating life.
4.2 Elimination criteria
• Breakage, deformation, sharp notches and/or cracks of
any kind.
• If there are any signs of high heat influences (e.g. black
colouration or burnt coating).
• Noticeable damage of the thread which could influence
the functionality.
• If there are reasonable doubts on the functionality and/
or safety of the anchorage points.
• Unreadable markings.
• Wear or excessive corrosion; when a permissible
dimensional change of more than 10 % has been exceeded
• If, after mounting the anchorage point, the ring cannot
be rotated with ease.
4.3 Accident and incident procedure
If the anchorage point ring’s connecting elements
become jammed, do not use force in order to avoid
further damage. If the anchorage point is malformed
(e.g. due to overloading or after a fall) or other exceptional
occurrences, the anchorage point must be immediately
removed from operation and a qualified member of
personnel should inspect it and/or repair it.
4.4 Maintenance
• Clean all parts with a damp cloth. Leave the anchorage
point to dry naturally.
• Contamination of the thread can be cleaned using a
wire brush.
4.5 Repairs
• Repairs should only be carried out by the manufacturer
or a qualified member of personnel.
• If the markings have become illegible, a qualified
member of personnel can replace the screw and sleeve.
• Damaged parts should only be replaced by new,
original spare parts.
• Welding and heat treatment are forbidden.
• The inspections and repairs need to be fully
documented and remain with the product for the
duration of its operating life. A documentation reference
sheet can be found in the appendix of this manual.
5. Storing
Store the anchorage point after it has been cleaned,
dried and protected against corrosion (e.g. lightly oiled).
The thread should be protected using an appropriate
protective cap. During storage or transportation, make
sure the product is not exposed to corrosive, thermal or
mechanical influences.
6. Decommissioning
This product mainly consists of parts made of metal and
is 100 % recyclable. Bring the product at the end of its
service life to the scrap metal recycling plant.
7. Declaration of incorporation
pewag austria GmbH, A-8605 Kapfenberg, Mariazeller Straße 143
Stefan Duller
General Manager
Translation of the
original declaration
of incorporation
within the meaning of EU regulation 2016/425
The manufacturer,
pewag austria GmbH, A-8605 Kapfenberg, Mariazellerstraße 143 a
of the product
pewag winner PLGW-PSA Anchor point for
personal protective equipment
• Hereby declares that the following health and safety requirements according to Appendix II of the regulation specified above
are being complied with: 1.1.; 1.2.; 1.4.; 3.1.2.2.
• The special technical documents according to Appendix III have been compiled.
• The special technical documents referred to above shall be forwarded to the competent authorities in electronic form.
Authorised representative for the preparation of the technical documentation:
Ranko Ivanic, pewag austria GmbH, A-8605 Kapfenberg, Mariazellerstraße 143 a.
Applied harmonised standards, in particular:
EN 795:2012: Personal fall protection equipment. Anchor devices.
EN 365:2004: Personal protective equipment against falls from a height.
General requirements for instructions for use, maintenance, periodic examination, repair, marking and packaging
Other applied technical standards and specifications:
DIN CEN/TS 16415: Personal fall protection equipment. Anchor devices.
DGUV GS OA 15-04: Principles for the testing and certification of anchor points.
The notified body WUU, Pikartská 1337/7; 716 07 Ostrava-Radvanice; Czech Republic;
ID number 1019 has performed the type examination and issued the type examination certificate:
Typ/Size PLGW-PSA-M12 PLGW-PSA-M16 PLGW-PSA-M20
Certicate number: 3076-126/Q/2014 3076-173/Q/2014 3076-174/Q/2014
The product is subject to the following conformity assessment procedure:
Conformity with the type on the basis of quality assurance measures related to the production process (module D).
Notified body for the examination of the quality assurance system according to Appendix VIII:
Certification body of the TÜV SÜD Landesgesellschaft Österreich GmbH
Campus 21 Europaring A04301, A-2345 Businesspark Wien Süd, Austria
Commissioning of the product is forbidden until it has been ensured that,
wherever applicable, the anchor device to which the product specified
above is attached complies with the regulations of standard EN 795:2012
and/or DIN CEN/TS 16415.
EC-type Examination Notified Body:
Name: VVUU a.s.
Address: Pikartská 1337/7, Ostrava-Radvanice 716 07,
Czech Republic
Identification number: IC: 45193380

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Original Operating Instructions for pewag winner PLGW-PSA Fall protection anchorage eye bolts
January 2019
pewag austria GmbH
A-8041 Graz, Gaslaternenweg 4, Phone: [phone], Fax: [phone]
[email protected], www.pewag.com Technical changes and misprints are subject to alteration.
Equipment Documentation
Product Anchor point for personal protective equipment Serial Number:
Type PLGW-PSA Anchor point
Manufacturer pewag austria GmbH, A-8041 Graz, Gaslaternenweg 4
Phone: [phone], Fax: [phone]
[email protected], www.pewag.com
Bought from:
Date of Commissioning: Purchase Date:
Other Information:
Regular Inspection and Maintenance Procedure
Date Reason Why (regular inspection
or maintenance)
Discernible damage, maintenance carried out
and further details
Name and signature of
inspector
Date of next
inspection
BG/00119