PHA VERSA-MATIC E1 Parts list manual
Versa-Matic
E1
E1 Non-Metallic Pumps
1" Elima-Matic Bolted Non-Metallic
VERSA-MATIC®
www.versamatic.com
© Copyright 2012 Warren Rupp, Inc. All rights reserved
Service & Operating Manual
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
Original Instructions
e1nmdlCsm-rev0512
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IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
When the pump is used for materials that tend to settle out
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
!"
!
must be properly grounded.
Safety Information
Grounding the Pump
WARNING
Take action to prevent static sparking.
#
!"
other miscellaneous equipment must
be grounded.
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Table of Contents
SECTION 1: PUMP SPECIFICATIONS................1
SECTION 2: INSTALLATION & OPERATION......6
SECTION 3: EXPLODED VIEW...........................9
SECTION 4: WARRANTY & CERTIFICATES ....11
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY
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1
Explanation of Pump Nomenclature
E 61/4" AAluminum AAluminum 1
U 83/8" CCast Iron SStainless Steel 2
V 51/2" SStainless Steel P 3
RE AirVantage 73/4" HAlloy C GGroundable Acetal 4
11" P Z 5
4 KKynar J 6
22" GGroundable Acetal CCast Iron 7Hytrel
33" Aluminum (screen mount) Q 9Geolast
RRugged 1 1 9Bolted
2 2 0Clamped
X 3 3
T 4 4
5 5
F 6 6
integrated plate) 7Hytrel 7Hytrel
8 8
9Geolast 9Geolast
AAcetal A
SStainless Steel S
C
H
T
Your Serial #: _____________________________________
XXXXXXXXXX-X X X
Model
Pump Size
Wetted Parts
Non-Wetted Parts
Diaphragm Material
Diaphragm Series
Valve Ball Material
Valve Seat Material/Valve Seat O-ring Material
Construction Design
Revision Level
Options (if applicable)
Model #:
Your Model #:
1: PUMP SPECS
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Materials
Operating
Temperatures:
Max. Min.
Tough, impact resistant, ductile. Good
agents.
190°F
88°C
°F
°C
poor resistance to oils and solvents, but is fair in ketones and
alcohols.
280°F
138°C
°F
°C
FKM:
of oils and sovents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
°
350°F
°C
°F
°C
Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.
220°F
104°C
°F
°C
Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.
200°F
93°C
°F
°C
Nitrile:
hydrocarbons and nitro hydrocarbons.
190°F
88°C
°F
°C
Nylon:
and chemicals.
180°F
82°C
32°F
0°C
Polypropylene:
180°F
82°C
32°F
0°C
High tensile strength and impact resistance.
250°F
121°C
0°F
°C
Santoprene®:
resistance.
°F
135°C
°F
°C
UHMW PE: A thermoplastic that is highly resistant to a broad
180°F
82°C
°F
°C
Urethane:
resistance to most solvents and oils.
150°F
66°C
32°F
0°C
Virgin PTFE:
temperatures.
220°F
104°C
°F
°C
Metals:
Alloy C:
Stainless Steel:
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
CAUTION! Operating temperature limitations are as follows:
AFTERMARKET PARTS
Pumper Parts
®
®
®
RIGHT PART, RIGHT NOW
Designed to perform equal to or greater
than original equipment manufacture.
www.pumperparts.com
! "###
®$%&'(!)#)Yamada®is a registered trademark of
Yamada Corporation. ARO®is a registered trade name of Ingersoll-Rand Company. *®*&(#%+(
1: PUMP SPECS
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3
Performance
Meters Feet
Discharge Head in PSI
52515
100
90
80
70
60
50
40
30
20
10
0
240
220
200
180
160
140
120
100
80
60
40
20
0
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0 30 35 40 4520100
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Displacement Per Stroke, 0.05 Gal. (0.19 L)
10
20
30
5
0 20 40 60 80 100 120 140 160
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
5 8.5
10 17
20 34
30 51
E1 1" Bolted Plastic
Rubber and TPE Fitted
Flow Rate
Adjustable to ......
Port Size
Suction .....
. . .
Air Inlet ......................
Air Exhaust ..................
Suction Lift
........................11'(3.4 m)
Wet........................31' (9.4 m)
Max Solid Size
........................1/8" (3.1 mm)
Max Noise Level .............94dB(A)
Shipping Weights
............
...................22lbs (10 kg)
E1 1" Bolted Plastic
PTFE Fitted
Flow Rate
Adjustable to ......
Port Size
Suction .....
. . .
Air Inlet ......................
Air Exhaust ..................
Suction Lift
.........................
Wet........................31' (9.4 m)
Max Solid Size
........................1/8" (3.2 mm)
Max Noise Level .............95dB(A)
Shipping Weights
............
...................22lbs (10 kg)
Meters Feet
Discharge Head in PSI
52515
0 20 40 60 80 100 120 140 160
100
90
80
70
60
50
40
30
20
10
0
240
220
200
180
160
140
120
100
80
60
40
20
0
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0 30 35 40 4520100
Capacity in Liters Per Minute
Capacity in U.S. Gallons Per Minute
Displacement Per Stroke, 0.095 Gal. (0.36 L)
10
20
30
5
AIR CONSUMPTION IN SCFM
AIR PRESSURE IN PSI
SCFM M3/HR
5 8.5
10 17
20 34
30 51
,.&//3#
67
,.&//#4#
67
1: PUMP SPECS
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E1 Non-Metallic Bolted
(mm dimensions in brackets)
!
Dimensional Drawings
2.50
63.50
14.75
374.65
.49
12.45
9.81
249.22
8.13
206.38
1" ANSI 150# / DIN 325
DISCHARGE FLANGE
1" ANSI 150# / DIN 325
SUCTION FLANGE
1/2" NPT
AIR EXHAUST
3
3
0
13.52
343.41
11.48
291.47
16.94
430.15
3/8" NPT
AIR INLET
4.12
104.65 5.13
130.
3
5.50
139.70
7.16
181.86
1.66
42.16
R
.25
6.35
1: PUMP SPECS
e1nmdlCsm-rev0512
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5
E1 Non-Metallic Bolted (Center Ported Manifold Option)
(mm dimensions in brackets)
!
Dimensional Drawings
S
T
5.13
6.20
4.10
7.85
1.66
BOTTOM VIEW
2.23
11.75
10.83
1" ANSI 150# / DIN 325
SUCTION FLANGE
3/8" NPT
AIR INLET
3.64
16.49
.49
9.13
8.13
10.09
1/2" NPT
AIR EXHAUST
5.
1" ANSI 150# / DIN 325
DISCHARGE FLANGE
1: PUMP SPECS
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Air Line
Fluid
Stroke Suction
Stroke
Primed
Fluid
by compressed air, nitrogen or natural gas.
The main directional (air) control valve ①distributes
over the inner surface of the diaphragm
②. At the same time,
③ from behind the opposite diaphragm
port ④.
As inner chamber pressure (P1)
pressure (P2), the rod ⑤connected diaphragms shift
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions
⑥orientation.
The pump primes as a result of the suction stroke. The
(P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4)
through the suction piping and across the suction side check
⑦.
Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.
Principle of Pump Operation
1" DIAMETER AIR
EXHAUST PIPING
LIQUID
LEVEL
SUCTION
LINE
MUFFLER
SUBMERGED ILLUSTRATION
must be piped above the liquid level. When the pumped product
prevent siphoning spills.
2: INSTAL & OP
e1nmdlCsm-rev0512
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7
diameter.
Air Supply
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
consumption.
Air Line Moisture
Air Inlet And Priming
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port Pipe Connection
(
St
y
le O
p
tional
)
Flexible
Connector
Air Dryer
Filter Regulator
Note: Pipe weight should not be supported
by pump connections.
Muffler
(Optional Piped Exhaust)
Recommended Installation Guide
Available Accessories:
1.
2.
3.
1
2
3
Note: Surge Suppressor and
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
a diaphragm failure.
2: INSTAL & OP
e1nmdlCsm-rev0512
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Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once
supply pressure).
Air valve or intermediate gaskets installed incorrectly.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate
Check air distribution system.
Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
supply pressure).
Pump Cycles and Will
Not Prime or No Flow
Cavitation on suction side. Check suction condition (move pump closer to product).
Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
manifold).
Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Suction line is blocked.
Suction side air leakage or air in product.
Pump Cycles Running
Flow Unsatisfactory
Over lubrication.
Icing.
Clogged manifolds.
supply pressure).
Cavitation on suction side. Check suction (move pump closer to product).
Install a larger air line and connection.
Suction side air leakage or air in product.
Suction line is blocked.
Check valve obstructed.
Product Leaking
Through Exhaust
Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Failure
Cavitation.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
and lubrication.
Unbalanced Cycling
Suction side air leakage or air in product.
Check valve obstructed.
For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388
2: INSTAL & OP
e1nmdlCsm-rev0512
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9
Composite Repair Parts Drawing
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
32
33
34
35
36
31
31
38
39
Torque Setting:
120 in-lbs.
Torque Setting:
180 in-lbs.
Torque Setting:
120 in-lbs.
Torque Setting:
180 in-lbs.
Torque Setting:
30 in-lbs.
2
7
22
21
FUSION DIAPHRAGM ASY
25
22
23
24
21
PTFE TWO-PIECE DIAPHRAGM ASY
40
43
42
44
41
43
44
42
OPTIONAL CP MANIFOLD ASSEMBLY
38
39
Torque Setting:
180 in-lbs.
3: EXP VIEW
e1nmdlCsm-rev0512
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Composite Repair Parts List
Item # Qty. Part Number
1 031.V005.552
1 1 Valve Body
2 1 Valve Spool Assembly (Includes items 3&4)
3 1
4 1
5 1
6 1
2 Staple
8 1
9 1
10 1 Air Valve Gasket 360.V002.360
11 4 S1004
Center Section Assembly
Item # Qty. Part Number
12 1 Center Section
13 1
14 8 560.023.360
15 1
16 6 560.101.360
2
18 4
19 1
Item # Qty. Part Number
PTFE Fusion
20 2
21 1 685.V001.120
22 2
V183F
23 2 V183TB
24 2 V181C
25 2
KV181TO
26 4
4 Valve Ball
V191TF
Wet End Assembly
Item # Qty. Part Number
Polypropylene Kynar
28 4 Valve Seat
29 2 Water Chamber
30 16 Water Chamber Bolt
31 16 Water Chamber Washer SV189C
32 16 SV185B
33 1
34 4
35 1
36 4
8 SV189C
Optional CP Manifold Assembly
Item # Qty. Part Number
Polypropylene Kynar
38 1
39 1
40 2
41 2
42 2 KV188
43 4 V188TF
44 4 Clamp Assembly SV189
Material
Viton V191VT V90VT
Santoprene
Hytrel
Geolast V183G V191G
Acetal V191A
Stainless Steel V191SS
3: EXP VIEW
e1nmdlCsm-rev0512
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11
Written Warranty
5 - YEAR Limited Product Warranty
$%%&'(()*+,/0%%&)6(()*+
899
8989
)89"
:;/<<<<87=>7=>*:
DATE: August 10, 2011
FECHA:
DATUM:
DATA:
DATO:
PÄIVÄYS:
AUTHORIZED/ APPROVED BY:
Approuve par:
Aprobado por:
Genehmigt von:
approvato da:
Goedgekeurd door:
Underskrift:
Valtuutettuna:
Bemyndiget av:
Autorizado Por:
04/19/2012 REV 07 VMQR 044FM
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
Este producto cumple con las siguientes Directrices de la Comunidad Europea:
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft:
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:
MANUFACTURED BY:
FABRIQUE PAR:
FABRICADA POR:
HERGESTELLT VON:
FABBRICATO DA:
VERVAARDIGD DOOR:
TILLVERKAD AV:
FABRIKANT:
VALMISTAJA:
PRODUSENT:
FABRICANTE:
DECLARATION DE CONFORMITEDECLARACION DE CONFORMIDADERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀCONFORMITEITSVERKLARING DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRINGVAATIMUSTENMUKAISUUSVAKUUTUAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
VERSA-MATIC®
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
P.O. Box 1568
Mansfield, OH 44901-1568 USA
Tel: 419-526-7296
Fax: 419-526-7289
This product has used the following harmonized standards to verify conformance: EN809:1998+
A1:2009
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,
RE SERIES AND U2 SERIES
Dave Roseberry
Engineering Manager
DECLARATION OF CONFORMITY
2006/42/EC
on Machinery, according
to Annex VIII
/7;
:::9(56$0$7,&&20
!
"#$%''
($)
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