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  9. Philips A10PTV2.0 User manual

Philips A10PTV2.0 User manual

Published by TA 0167 Service PaCE Printed in the Netherlands Subject to modification

3122 785 11241
©
Copyright 2001 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Colour Television Chassis
A10PTV2.0
NTSC AA
Contents Page Contents Page
1. Technical Specifications, Connection Facilities
and Chassis Overview 2
2. Safety Instructions, Warnings and Notes 4
3. Directions For Use (Not Applicable) 5
4. Mechanical Instructions 5
5. Faultfinding and Repair Tips 7
6. Block Diagram, Wiring Diagram and Testpoints
Block Diagram 13
Testpoint Overview LSB Panel 14-15
Waveform Overviews 16
Testpoint Overview SSM Panel 17-18
Wiring Diagram 19
Supply Distribution Diagram 20
7. Electrical Diagram’s en PWB’s Diagram PWB
Large Signal Panel (Section 1) 21 24-29
Large Signal Panel (Section 2) 22 24-29
Large Signal Panel (Section 3) 23 24-29
CRT Red 30 33
CRT Blue 31 33
CRT Green 32 33
Small Signal Board (Section 1) 34 45-50
Small Signal Board (Section 2) 35 45-50
Small Signal Board (Section 3) 36 45-50
Small Signal Board (Section 4) 37 45-50
Small Signal Board (Section 5) 38 45-50
Small Signal Board (Section 6) 39 45-50
Small Signal Board (Section 7) 40 45-50
Small Signal Board (Section 8) 41 45-50
Small Signal Board (Section 9) 42 45-50
Small Signal Board (Section 10) 43 45-50
Small Signal Board (Section 11) 44 45-50
Side jack panel 51 52
Analog SSB:IF-Video-Sync-Chroma (Diagr. C1) 53 59-60
Analog SSB: Video Features (Diagram C2) 54 59-60
Analog SSB: Micro Controller (Diagram C3) 55 59-60
Analog SSB: Memory (Diagram C4) 56 59-60
Analog SSB: Audio Processing (Diagram C5) 57 59-60
Analog SSB: Audio Processing (Diagram C6) 58 59-60
Analog SSB: SSB Connector (Diagram C7) 59 59-60
Double Window: PIP (Diagram F1) 61 66-67
Double Window: Tuner (Diagram F2) 62 66-67
Double Window: I/O Processing (Diagram F3) 63 66-67
Double Window: IF-Video-Sync (Diagram F4) 64 66-67
Double Window: V-Chip Processor(Diagram F5) 65 66-67
Double Window: NV-ROM (Diagram F6) 65 66-67
PFC Filter Panel 68 69
SVM Panel 70 71
Center Channel Switch (Diagram K) 72 72
AC Power Switch (Diagram L) 73 73
Local Control 74 75
IR-LED (Keyboard) 76 77
8. Alignments 79
9. Circuit Description and 83
List of Abbreviations 99
10 Spare Parts List 101
Technical Specifications, Connections, and Chassis Overview
GB 2 A10PTV2.0 NTSC1.
1. Technical Specifications, Connections, and Chassis Overview
1.1 Technical Specifications
Mains Voltage : 90 V - 276 V
(+/- 10%)
Power Consumption : 260 W max
Standby consumption : < 3 W
Mains Frequency : 50 / 60 Hz (+/- 5%)
Tuning System : PLL
Reception : NTSC M,
(3.58 - 4.5)
Sound System : BTSC DBX - / 97
:FM/FM
(4.5 - 4.72) - / 61
Sound Output : 2 x 15W
1.2 Connection Diagram
Figure 1-1
1.2.1 Side Connections
SVHS
1 - gnd

2 - gnd

3 - Y 1 Vpp / 75 ohm

4 - C 0.3 Vpp / 75 ohm

Audio / Video
1 - Video 1 Vpp / 75 ohm

2 - Audio Left (0.2 Vrms / 10 k ohm)

3 - Audio Right (0.2 Vrms / 10 k ohm)

4 - Headphone 32 - 2000 ohm / 10 mW

1.2.2 Rear Connections
AV1 In
1 - Video 1 Vpp / 75 ohm

2 - Audio L (0.5 Vrms / 10 k ohm)

3 - Audio R (0.5 Vrms / 10 k ohm)

4 - Y 0.7 Vpp / 75 ohm

5 - Pb 0.7 Vpp / 75 ohm

6 - Pr 0.7 Vpp / 75 ohm

AV2 In
1 - Video 1 Vpp / 75 ohm

2 - Audio L (0.5 Vrms / 10 k ohm)

3 - Audio R (0.5 Vrms / 10 k ohm)

AV2 In (SVHS)
1 - gnd

2 - gnd

3 - Y 1 Vpp / 75 ohm

4 - C 0.3 Vpp / 75 ohm

Monitor Out
1 - Video 1 Vpp / 75 ohm

2 - Audio L (0.5 Vrms / 10 k ohm)

3 - Audio R (0.5 Vrms / 10 k ohm)

AV2 INAV1 INMONITOR OUT
S-VIDEO
V
MONO/L
AUDIO
R
VIDEO
Pr
Y
Pb
ANTENNA IN 75
CENTER CHANNEL AMP INPUT
EXT INT
AMP SWITCH
SUBWOOFER
Rear Side
Audio/Video Jack Panels
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Technical Specifications, Connections, and Chassis Overview GB 3A10PTV2.0 NTSC 1.
1.3 Chassis Overview
Figure 1-2
Red CRT
Side J
Side J
ack
Panel
LSB Panel
Center
Channel
Switch
Filter Panel
Green CRT Blue CR
Blue CR
T
PIP Panel
SSM Panel
AC P
C P
ower
Switch Panel
SSB Module
Keyboard &
IR LED Panel
SVM Panel
CL 16532050_001.eps
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Safety Instructions, Warnings and Notes
GB 4 A10PTV2.0 NTSC2.
2. Safety Instructions, Warnings and Notes
2.1 Safety Instructions for Repairs
• Safety regulations require that during a repair:
– The set should be connected to the mains via an
isolating transformer;
– Safety components, indicated by the symbol

,
should be replaced by components identical to the
original ones;
– When replacing the CRT, safety goggles must be
worn.
• Safety regulations require that after a repair the set must
be returned in its original condition. In particular attention
should be paid to the following points.
– General repair instruction: As a strict precaution, we
advise you to resolder the solder joints through which
the horizontal deflection current is flowing, in
particular
a. All pins of the line output transformer (LOT);
b. Fly-back capacitor(s);
c. S-correction capacitor(s);
d. Line output transistor;
e. Pins of the connector with wires to the deflection
coil;
f. Other components through which the deflection
current flows.
Note: This resoldering is advised to prevent bad
connections due to metal fatigue in solder joints
and is therefore only necessary for television
sets older than 2 years.
– The wire trees and EHT cable should be routed
correctly and fixed with the mounted cable clamps.
– The insulation of the mains lead should be checked
for external damage.
– The mains lead strain relief should be checked for its
function in order to avoid touching the CRT, hot
components or heat sinks.
– The electrical DC resistance between the mains plug
and the secondary side should be checked (only for
sets which have a mains isolated power supply). This
check can be done as follows:
1. Unplug the mains cord and connect a wire
between the two pins of the mains plug;
2. Set the mains switch to the "on" position (keep
the mains cord unplugged!);
3. Measure the resistance value between the pins
of the mains plug and the metal shielding of the
tuner or the aerial connection on the set. The
reading should be between 4.5 M9and 12 M9
4. Switch off the TV and remove the wire between
the two pins of the mains plug.
– The cabinet should be checked for defects to avoid
touching of any inner parts by the customer.
2.2 Maintenance Instruction
It is recommended to have a maintenance inspection carried
out by a qualified service employee. The interval depends on
the usage conditions:
• When the set is used under normal circumstances, for
example in a living room, the recommended interval is 3
to 5 years.
• When the set is used in circumstances with higher dust,
grease or moisture levels, for example in a kitchen, the
recommended interval is 1 year.
• The maintenance inspection contains the following
actions:
– Execute the above mentioned 'general repair
instruction'.
– Clean the power supply and deflection circuitry on
the chassis.
– Clean the picture tube panel and the neck of the
picture tube.
2.3 Warnings
•ESD

All ICs and many other semiconductors are susceptible
to electrostatic discharges (ESD). Careless handling
during repair can reduce life drastically. When repairing,
make sure that you are connected with the same
potential as the mass of the set by a wristband with
resistance. Keep components and tools also at this same
potential.
• Available ESD protection equipment:
– Complete kit ESD3 (small table mat, Wristband,
Connection box, Extension cable and Earth cable)
4822 310 10671
– Wristband tester 4822 344 13999
• Be careful during measurements in the high-voltage
section and on the picture tubes.
• Never replace modules or other components while the
unit is switched on.
• When making settings, use plastic rather than metal
tools. This will prevent any short circuits and the danger
of a circuit becoming unstable.
2.4 Notes
• The direct voltages and oscillograms should be
measured with regard to the tuner earth (

), or hot earth
(

) as this is called.
• The direct voltages and oscillograms shown in the
diagrams are indicative and should be measured in the
Service Default Mode (see chapter 5) with a colour bar
signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated
otherwise) and picture carrier at 475.25 MHz.
• Where necessary, the oscillograms and direct voltages
are measured with (

) and without aerial signal (

).
Voltages in the power supply section are measured both
for normal operation (

) and in standby (

). These
values are indicated by means of the appropriate
symbols.
• The picture tubes PWB have printed spark gaps. Each
spark gap is connected between an electrode of the
picture tube and the Aquadag coating.
• The semiconductors indicated in the circuit diagram and
in the parts lists are completely interchangeable per
position with the semiconductors in the unit, irrespective
of the type indication on these semiconductors.
Directions for Use GB 5A10PTV2.0 NTSC 3.
3. Directions for Use
4. Mechanical Instructions
4.1 Disassembly Procedures
All numbers found in the following text refer to the
CABINET DISASSEMBLY EXPLODED VIEW drawing and
apply to all models.
NOTE: If you are only servicing a PCB or speaker, you do not
have to remove the plastic upper back cover.
Figure 4-1
4.1.1 Removal of Upper Back Cover (2)
1. Remove 8 screws (A).
2. Remove 3 screws (B).
3. Lift cover up to dislodge from pegs (J) and remove cover.
4.1.2 Removal of Lower Center Back Cover (1)
1. Remove 3 screws (B).
2. Remove 8 screws (C).
4.1.3 Removal of Mirror Mounting Board (18)
1. Remove 6 screws (D) located in the mirror mounting
board and remove the board.
NOTE: Care should be taken NOT to place fingerprints or
smudges on mirror.
4.1.4 Removal of Plastic Light Barrier (16)
1. Remove two screws (E) located at the sides of the Plastic
Light Barrier.
4.1.5 Removal of Side Back Covers (3)
NOTE: To gain access to the Side Jack Panel (D) and two
Speakers, remove the Left Side Back Cover.
To gain access to the AC Power Switch Panel (L), remove
the Right Side Back Cover.
1. Remove 4 screws (F) from each of the Side Back Covers.
4.1.6 Removal of Large Signal Panel (A)
1. Pull 3 tabs on right of bracket and 2 tabs on left of
bracket.
2. Lift Large Signal Board up and out.
4.1.7 Removal of PFC Filter Panel (G)
1. Remove 4 screws from CBA.
2. Lift PFC Filter Panel up and out.
4.1.8 Removal of Small Signal Panel (C)
1. Remove 2 screws from the middle of the CBA.
2. Pull 3 tabs on right of bracket.
!
CABINET DISASSEMBLY EXPLODED VIEW
16
PHILIPS
PHILIPS
30
2
A
A
3
1
Left
Right
B
C
F
F
27
22
18
D
Optical Assembly
H
GG
6
E E
J
CL 06532143_003.eps
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Mechanical Instructions
GB 6 A10PTV2.0 NTSC4.
3. Lift Small Signal Board up, then to the right to remove.
4.1.9 Removal of Side Jack Panel (22) (D)
1. Remove Left Side Back Cover.
2. Pull tabs in; press Side Jack Panel out.
3. Remove two screws from panel.
4. Slide Side Jack Panel CBA out of bracket.
4.1.10 Removal of AC Power Switch Panel (L)
1. Remove Front Baffle (30) by gently pulling baffle frame
away from cabinet.
2. Remove Right Side Back Cover.
3. Remove 2 screws from panel.
4. Remove 2 plugs 1000 & 1002.
5. Pull panel out front of set.
4.1.11 Removal of Center Channel Switch Panel (K)
1. Remove 3 screws from panel.
4.1.12 Removal of Double Window PIP Panel (F)
1. Remove 3 screws from panel.
4.1.13 Removal of Analog SSB (E)
1. Pull frame up.
2. Pull board to right and then up.
4.1.14 Removal of Front Control
1. Remove front speaker baffle (30) by gently pulling baffle
frame away from cabinet.
2. Remove 3 screws from front control.
4.1.15 Removal of Euro SVM Panel (J)
1. Press 3 treelocks to remove Euro SVM board.
4.1.16 Removal of Complete Optical Assembly or Individual
Light Box Assemblies.
1. Remove the Plastic Light Barrier (16).
2. Separate CRT CBA's from assemblies to be removed.
3. To remove the complete Optical Assembly, loosen 4
screws (G) located in the assembly, and lift assembly up
and out.
4. To remove individual Light Box assemblies, loosen 4
screws (H) located in the assembly you wish to remove
and lift assembly up and out.
Fault Finding and Repair Tips GB 7A10PTV2.0 NTSC 5.
5. Fault Finding and Repair Tips
The lowing topics are covered:
• Test points
• Service Modes
• Error code buffer and error codes
• The “blinking LED” procedure
• Trouble shooting tips
• Customer Service Mode
5.1 Test Points
The A10 PTV chassis is equipped with test points shown on
the schematic diagrams.
Each test point has a reference number indicating the
schematic diagram on which it is located.
• A F106, A I126, etc.: Test points for the Large Signal
Panel [A1 - A3]
• C F001, C I001, etc.: Test points for the Small Signal
Panel [C1 - C11]
• G F114, G I001, etc.: Test points for the PFC Filter Panel
[G]
• J F004, J F006, etc: Testpoints for the SVM Panel [J]
• K I001, K I002: Test points for the Center Channel Switch
[K]
• M I004, M I005: Test points for the Local Control [M]
Measurements should be performed under the following
conditions:
Video: color bar signal
Audio: 3kHz left, 1kHz right
Note:The measurements at the following test points were
taken using a 100:1 probe:
• A I142
• A I220
5.2 Service Default Mode (SDM)
5.2.1 Introduction
The Service Default Mode (SDM) is a technical aid for the
service technician. The Service Default Mode (SDM)
establishes fixed, repeatable settings of customer controls,
which allow consistent measurements to be made. The SDM
also initiates the blinking LED procedure and, if necessary,
overrides the 5V protection. This mode also allows the
operating hours, the software version and error codes to be
read.
The SDM Places the Set in the Following Pre-defined
Conditions:
• Tuning frequency set to channel 3.
• Volume level set to 25% (of the maximum volume level).
• Other picture and sound settings set to 50% (mid-range).
The Following Functions are Turned Off in SDM (and
After Leaving SDM):
•Timer
• Sleep timer
The Following Functions are Disabled During SDM (and
Enabled After Leaving SDM):
• Parental lock
All other controls operate normally.
5.2.2 Entering Service Default Mode
To enter the Service Default Mode, press the following key
sequence on the remote control transmitter:
0-6-2-5-9-6-MENU
Do not allow the display to time out between entries while
keying the sequence.
Upon entry into the Service Default Mode, the letters “SDM”
will be displayed at the upper right corner of the screen.
Figure 5-1
5.2.3 Special SDM Functions
Access to Normal User Menu
Pressing the “MENU” button on the remote control switches
between the SDM and the normal user menus (with the SDM
mode still active in the background)
Run Timer, Software Identification, and Error Buffer
Press the Index or status button on the remote control to
toggle the OSD (except “SDM”) ON and OFF to prevent the
OSD from interfering with measurements and oscilloscope
waveforms.
Access to SAM
To access the Service Alignment Mode while in the SDM
press the “VOLUME +” and “VOLUME -“ buttons on the local
keyboard simultaneously for at least 4 seconds.
5.2.4 Exiting Service Default Mode
To exit the Service Default Mode, press the Power button.
Red CRT
Side Jack
Panel
LSB Panel
Center
Channel
Switch
Filter Panel
Green CRT Blue CRT
PIP Panel
SSM Panel
AC Power
Switch Panel
SSB Module
Keyboard &
IR LED Panel
SVM Panel
CL 16532050_001.eps
090501
Fault Finding and Repair Tips
GB 8 A10PTV2.0 NTSC5.
5.3 Service Alignment Mode (SAM)
5.3.1 Introduction
The Service Alignment Mode (SAM) is used to align the set
and/or adjust the option settings and to display/clear the error
code buffer values.
Entering Service Alignment Mode
To enter the Service Alignment Mode (SAM), press the
following key sequence on the remote control transmitter:
0-6-2-5-9-6-INDEX or status.
Do not allow the display to time out between entries while
keying the sequence
It is also possible to enter the Service Alignment Mode by
pressing the “VOLUME +” and “VOLUME -” key on the local
keyboard simultaneously for at least 4 seconds when the set
is in SDM.
5.3.2 Exit SAM:
To exit the Service Alignment Mode, press the Power button.
In SAM the following information is displayed on the screen:
Figure 5-2
5.3.3 Explanation Notes/References:
1. Operation Hours (Run Timer):
• This display indicates the accumulated total of
operational hours. (Shown in hexadecimal format)
2. Software identification of the main micro controller
(A101US1-2.06)
• A10 is the engineering chassis name for the A10
PTV chassis
• 1US1 is a character combination to indicate the
software type and the supported languages: 3AP1 or
3AP2 are also possible in the Asian Pacific Region.
• US = United States, AP = Asia Pacific
• 1 = Main Software language version number
• 2.06 = sub-version number
3. Error buffer (7 errors possible):
• Displays the 7 most recent errors. The most recent
error is displayed at the upper left.
4. Option bytes (8 codes possible):
• Summary of options is explained below.
5. Sub menus are listed in a scroll menu.
5.3.4 SAM Menu Control
Menu items may be selected using the cursor UP/DOWN
keys.
• The selected item will be highlighted.
• When not all menu items will fit on the screen, pressing
the cursor UP/DOWN keys on the remote transmitter will
display the next/previous menu items.
With the cursor LEFT/RIGHT keys, it is possible to:
• (de)activate the selected menu item (e.g. GEOMETRY)
• change the value of the selected menu item ( e.g. VER-
SLOPE )
• activate the selected submenu (e.g. SERV-BLK)
Access to Normal User Menu
Pressing the “MENU” button on the remote control switches
between the SAM and the normal user menus (with the SAM
mode still active in the background). Pressing the “MENU”
key in a submenu will return the screen to the previous menu.
5.4 The Menus and Submenus
5.4.1 Clear Errors
Erases the contents of the error buffer. Select the CLEAR
ERRORS menu item and press the cursor LEFT or cursor
RIGHT key. The contents of the error buffer are cleared.
The functionality of the OPTIONS and ALIGNMENTS
(TUNER, WHITE TONE, GEOMETRY, SOUND, and
SMART SETTING) submenus are described in the service
adjustments.
5.4.2 Error Code Buffer and Error Codes
Explanation of the Error Code Buffer
The error code buffer contains all errors detected since the
last time the buffer was erased. The buffer is written from left
to right. When an error occurs that is not yet in the error code
buffer, the error code will appear at the left side and all other
errors shift one position to the right.
The error code buffer will be cleared in the following cases:
• by activating CLEAR ERRORS in SAM menu
• exiting SDM or SAM with the “Standby" command on the
remote control
• upon automatic reset when content has not changed for
50 consecutive hours
By leaving SDM or SAM via the power switch, the error buffer
will not be reset.
Examples:
ERROR: 0 0 0 0 0 0 0 :No errors detected
ERROR: 6 0 0 0 0 0 0 :Error code 6 is the last and only
detected error
ERROR: 9 6 0 0 0 0 0 :Error code 6 was first detected and
error code 9 is the last detected (newest) error
The contents of the error buffer can also be displayed by use
of the “blinking LED” procedure, if no picture is available. See
explanation of “The blinking LED procedure “below.
5.4.3 Error Code Definition
In case of non-intermittent faults, clear the error buffer before
starting the repair, to make sure “old” error codes are not
present. If possible check the entire content of the error
buffers. In some situations an error code is only the result of
another error code (and not the actual cause).
Note: a fault in the protection detection circuitry can also lead
to a protection.
Error codes 1,2, 3, and 4 are protection codes, and in this
case the supplies of some circuits will be switched off. Also
in protection, the LED will blink the number of times
equivalent to the most recent error code.
CL 16532052_003.eps
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Fault Finding and Repair Tips GB 9A10PTV2.0 NTSC 5.
5.4.4 Error Code Table
5.4.5 A10 PTV Model Listing & Software
5.5 The Blinking LED Procedure
The contents of the error buffer can also be made visible
through the “blinking LED” procedure. This is especially
useful when there is no picture.
• When the SDM is entered, the LED will blink the number
of times equal to the value of the error code. Upon entry
into the SDM, the LED will blink the contents of the error-
buffer. Error-codes greater than/equal to 10 are shown in
the following manner: A long blink of 750 mSeconds
indicating the decimal digit, followed by a pause of 1500
mSeconds. The LED will then blink the number equal to
the error code. When all error-codes are displayed, the
sequence is finished with an LED display of 3 seconds.
At this point the sequence will begin again.
Example:
Error code position 1 2 3 4 5
Error buffer: 12 9 6 0 0
• After entering SDM:
• The sequence will begin with 1 long blink of 750
mSeconds, then pause 1500 mSeconds, then blink twice
(indicating error code 12), then the LED will pause for 3
seconds, then blink 9 times (indicating error code 9), then
the LED will pause for 3 seconds, then blink 6 times
(indicating error code 6), then pause 3 seconds and blink
for 3 seconds again, ending the blinking sequence.
NOTE: If errors 1, 2, 3, or 4 occur the LED ALWAYS
blinks indicating the last error which occurred, even if
the set is NOT in service mode.
5.6 Customer Service Mode
All A10 PTV sets are equipped with the “Customer Service
Mode” (CSM). CSM is a special service mode that can be
activated and deactivated by the customer, by request of the
service technician/dealer in order to identify the status of the
set. This CSM is a 'read only' mode, therefore modifications
in this mode are not possible.
5.6.1 Entering the Customer Service Mode.
The Customer Service Mode can be switched on:
• By pressing the MUTE button on the remote control and
any key on the local keyboard (Channel Up, Channel
Down, VOL +, VOL -) on the TV simultaneously for at
least 4 seconds.
When the CSM is activated:
• picture and sound settings are set to nominal levels
• Modes that interfere with the behavior of the set are
switched off (sleep timer, auto standby, etc.)
5.6.2 Exit the Customer Service Mode.
The Customer Service Mode will be switched off after:
• Pressing any key on the remote control (except “Channel
Up” or “Channel Down”)
• Switching off the TV set by pressing the Power button on
the remote control or the local keyboard.
Exiting CSM resets the TV set back to its initial values.
5.6.3 The Customer Service Mode information screen
Upon entry into the Customer Service Mode the following
screen will appear.
Figure 5-3
The Customer Service Menu shows the following
information:
Code Number Error Description
00 Not an Error
01 Too high I-beam or East/West protection
02 Vertical protection
03 X-Ray protection
04 5 volt protection
05 - not used
06 General IIC error
07 BC loop not stabilised
08 Bocma TDA888X IIC error
09 Bocma IC 8v failure
10 NVM IIC communication error
11 Wrong NVM type
12 Microp internal RAM error
13 Main tuner IIC failure
14 Sound IC failure
15 SRAM test failure
16 PIP Tuner IIC failure
17 ECO Pip IC or DW Pip IC failure
18 I/O expander I2C error
19 Gemstar Guide Plus board
20 V-chip located on the DW Pip
21 Non-Volatile clock
22 Incredible picture (YUV) CR
23 Bocma DoubleWindow TDA888X error
24 - not used
25 - not used
26 - not used
27 Virtual Dolby
28 - not used
29 - not used
30 CSP i2c error
31 CSP NVM i2c error
32 CSP NVM error - not valid data
33 CSP dac i2c error
Model Software
43PP925/61 3AP2
43PP925/97 3AP1
55PP925/61 3AP2
55PP925/97 3AP1
CL 16532052_002.eps
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Fault Finding and Repair Tips
GB 10 A10PTV2.0 NTSC5.
Line 1 : “HRS : nnnnn” and SWID : “A102BBC-X.YY”
HRS:
Indicates the accumulated total of operational hours. (Shown
in hexadecimal format.) (Standby hours are not counted as
operating hours).
SWID:
Software identification of the main micro controller (A10US1-
2.7)
A10 is the chassis name for the A10 PTV
• 1US1 is a character combination to indicate the software
type and the supported languages: 3AP1 or 3AP2 are
also possible for the Asian Pacific Region.
• US = USA/NAFTA, AP = Asia Pacific region
• 1 = Main Software language version number
• 2.7 = sub-version number
Line 2 : “CODES : xx xx xx xx xx xx xx ”
Error code buffer (see explanation of error codes above)
Displays the last 7 errors of the error code buffer.
Line 3 : “OPT xxx xxx xxx xxx xxx xxx xxx xxx”
Option bytes
Option bits control the software and hardware functionality of
the A10.0. An option byte or option number represents 8 of
those bits. Each option number is displayed as a number
between 0 and 255. The set may not work correctly when an
incorrect option code is set. See Service Adjustments for
more information on correct option settings
Line 4: NOT USED
Line 5 : “NO SIGNAL”
Indicates that the set is not receiving an “ident” signal on the
selected source.
• no or bad antenna signal; connect a proper antenna
signal
• antenna not connected; connect the antenna
• no channel / preset is stored at this program number; go
to the INSTALL menu and store a proper channel at this
program number
• the tuner is faulty (in this case the CODES line will
contain number 13 or 16); check the tuner and replace/
repair if necessary
Note: On some models (if the BM option is ON), BLUE
MUTE is displayed when no signal is received.
Line 6 : “TIMER ON ”
Indicates that the on/off timer is running.
The following Complaints may be caused by the activation of
the sleep timer:
The set may turn on from standby or may switch to a different
channel without using either the remote control or the local
keyboard.
To switch off the activation timer:
Select “TIMER” in the “FEATURE” menu.
Select “ACTIVATE” in the “TIMER” menu.
Set to “OFF” with the left/right cursor keys.
Line 7 : NOT AVAILABLE
Line 8 : “NOT PREFERED”
Indicates that at least one channel is deleted as a preferred
channel (by default, all channels are skipped).
Note that “SKIPPED” will always be displayed in CSM
unless all the channels are not skipped.
To add a channel as a selected channel to the list of preferred
channels:
1. Select “INSTALL” menu
2. Select “CHANNEL EDIT”
3. Select “ADD/DELETE”
4. Set to “ADD” with the left/right cursor keys
Line 9 : “HOTELMODE ON”
Indicates that the Hotel mode has been activated.
Line 10 : “SOURCE :”
Indicates which SOURCE is installed for this preset.
EXT1, SVHS2, EXT2, Tuner
Line 11 : “SOUND”
Indicates which sound mode is installed for this preset.
Mono, NICAM, Stereo, L1, L2, SAP, Virtual or Digital
Line 12 : “VOLUME”
Value indicates level at CSM entry.
Line 13 : “BALANCE”
Value indicates level at CSM entry.
Line 14 : “HUE”
Value indicates level at CSM entry.
Line 15 : “COLOUR”
Value indicates level at CSM entry.
Line 16 : “BRIGHTNESS”
Value indicates level at CSM entry.
Line 17 : “CONTRAST”
Value indicates level at CSM entry.
Line 18: “SPEAKERS”
Indicates the speakers are “ON” or “OFF”.
Fault Finding and Repair Tips GB 11A10PTV2.0 NTSC 5.
5.6.4 CSM Flow Chart
Figure 5-4
POWER
Normal operation mode
Display CSM information screen
Store current picture, sound and
feature settings (for later retrieval)
Set pre-defined picture, sound and
feature settings
Ignore service unfriendly options
To next CSM pageTo previous CSM page
Press "MUTE" button (RC) and
an
y
ke
y
on the local ke
y
board
(except "POWER") for more than 4 seconds
"Channel down"
(RC or local
keyboard)
"Channel up"
(RC or local
keyboard)
Restore picture, sound and
fe
a
ture setti
n
gs (th
a
t were
stored during entry)
Other key
Off (Exit CSM):
when the set is switched on,
p
icture
,
sound and feature
settings (that were stored
during entry) are restored
(RC or local
keyboard)
Exit CSM
CL 06532143_007.eps
011100
Fault Finding and Repair Tips
GB 12 A10PTV2.0 NTSC5.
5.7 Trouble Shooting Tips
5.7.1 The Power Supply Circuit:
When the set is turned On,the Main Switch Mode power
supply is turned On This supply produces the +130 volt,+32
volt,-32 volt,two +15 volt,and Audio supplies. When IC 7302
develops a normal steady state operation,the 130 volt supply
is sampled by resistors 3324,3323,and 3322.
This sample voltage is then sent to Shunt regulator 7303
which drives the feedback optoisolator 7303.The feedback
voltage on Pin 14 is then compared with an internal 2.5 volt
reference by comparator "C". Comparator "C"then sets the
reference voltage on the inverting side of comparator "B"to
control the On time of the drive at Pin 3.If the voltage on Pin
14 increases due to the 130 volt supply increasing,the On
time of the pulse on Pin 3 will be reduced.If the 130 volt
supply decreases,the voltage on Pin 14 would
decrease,causing the On time of the pulse on Pin 3 to
increase.This is used to keep the 130 volt supply at the
correct voltage.Variable resistor 3322 is used to adjust the
130 volt supply to the correct level.
The overvoltage protection circuit of the IC will shut the IC
down if the VCC level on Pin 1 exceeds 17 volts.
To troubleshoot this circuit,first check the On/Off line from the
Small Signal Panel to ensure that it is going Low.Then check
for the presence of startup voltage on Pin 1 of the regulator
IC 7302.If the IC is working correctly,this voltage will be
changing from 9.4 to 14.5 volts.If the startup voltage is not
present,check the startup resistor 3300 and the bridge
rectifier.If the voltage on Pin 1 is changing,check the drive
signal on Pin3.Then check for signal on the gate and drain of
7301.An excessive load on the secondary,a short on the 130
volt line for example,would cause the supply to pulse with
little or no voltage on the secondary.
5.7.2 Picture Problems
Picture Too Dark or Too Bright
– Press “Smart Picture” button on the remote control. If this
improves the picture, increase / decrease the brightness
value or increase / decrease the contrast value.
– Enter the Customer Service Mode. If this improves the
picture, exit Customer Service Mode, then Increase /
decrease the brightness value or increase / decrease the
contrast value.
White Line Around Picture Elements and Text
– Press “Smart Picture” button on the remote control. If this
improves the picture, decrease the sharpness value.
– Enter the Customer Service Mode. If this improves the
picture. Decrease the sharpness value.
Snowy Picture
– Snow is an antenna or antenna connector problem.
Check tuner and AGC.
Black and White Picture
– Press the “Smart Picture” button on the remote control. If
this improves the picture, increase the color value.
– Enter the Customer Service Mode. If this improves the
picture. Increase the color value.
Menu Text Not Sharp Enough
– Press the “Smart Picture” button on the remote control. If
this improves the picture, decrease the contrast value.
– Enter the Customer Service Mode. If this improves the
picture. Decrease the contrast value.
Sound Problems
No sound or sound too loud (after channel change / switching
on)
– Enter the Customer Service Mode. If the volume is OK,
increase / decrease the volume level.
Alignments GB 79A10PTV2.0 NTSC 8.
8. Alignments
General: The Service Default Mode (SDM) and Service
Alignment Mode (SAM) are described in Chapter 5.
8.1 Alignment Conditions
All electrical adjustments should be performed under the
following conditions:
• Supply voltage : 120V +/- ( 10%)
• Warm-up time: 10 minutes
• The voltages and oscilloscope waveforms are measured
in relation to the tuner ground.
• Test probe: Ri > 10Meg Ohm; Ci < 2.5 pF.
8.2 Software Alignments (Service Alignment
Mode)
With the software alignments of the Service Alignment Mode,
the geometry, white tone and tuner (IF) can be aligned.
Figure 8-1
8.2.1 Tuner Options - AFC Window and IF PLL Offset
AFC Window
Enter SAM (see Chapter 5 (Service Alignment Mode)). Press
Cursor Down button to highlight the TUNER menu item.
Press Cursor Right button to enter the TUNER submenu.
Press Cursor Down button to highlight the AFC submenu
item. Use the Cursor Left/Right buttons to toggle the value of
AFC between 100kHz (NORMAL) and 250kHz (ENLARGE).
IF PLL Offset
NO ADJUSTMENT IS NECESSARY FOR THIS MENU
ITEM
The default value for these options is:
•IFPLLOFFSET:32
8.3 Gray Scale Alignment
Gray Scale alignment will be necessary after changing the
SSB (Small Signal Board) or the CRTs.
Enter the Service Alignment Mode by entering 0-6-2-5-9-6-
(Status or Index).
8.3.1 G2 Setup
Preferred Method
1. Connect a Black Level signal to the set.
2. Preset all G2 controls on the Focus/G2 Combo Block to
minimum (fully CCW)
3. Connect an Oscilloscope to the Collector of each output
transistor on the Green CRT board. Set the probe to
times 10.
4. Adjust the Green G2 control until the Black Level is at
200V.
5. Repeat steps 3 and 4 for the Red and Blue CRTs.
Alternate Method
1. Connect a Black Level signal to the set.
2. Preset all G2 controls on the Focus/G2 Combo Block to
minimum (fully CCW).
3. Turn each G2 control clockwise until each CRT is barely
illuminated.
8.3.2 Gray Scale Setup
1. Connect a Gray Scale pattern to the set.
2. Preset the registers as shown below.
NORMAL RED 26
NORMAL GREEN 56
NORMAL BLUE 59
NORMAL BLACK LEVEL RED 10
NORMAL BLACK LEVEL GREEN 13
DELTA COOL RED -6
DELTA COOL GREEN -7
DELTA COOL BLUE 4
DELTA COOL BLACK LEVEL RED 2
DELTA COOL BLACK LEVEL GREEN 1
DELTA WARM RED 6
DELTA WARM GREEN 0
DELTA WARM BLUE -8
DELTA WARM BLACK LEVEL RED -2
DELTA WARM BLACK LEVEL GREEN -1
CATHODE DR 12
1. Set Brightness, Color, and Sharpness controls to 40 and
Picture control to maximum.
2. Adjust the NORMAL BLACK LEVEL controls to set the
correct gray scale in the dark areas of the picture.
3. Adjust the NORMAL RED AND BLUE controls to set the
correct gray scale in the light areas of the picture.
4. Use the Menu button on the Remote to back out to the
main service menu.
5. Turn the set Off using the Power Button on the Remote
or the front of the set.
8.4 Convergence Procedures
The set should be warmed up for at least 20 minutes prior to
making any Geometry or Convergence adjustments.
A signal must be applied to the set while performing
Convergence or Geometry alignments. This is necessary to
provide the correct horizontal and vertical sync to the
Convergence panel. Failure to do so will result in an out of
convergence picture when signal is applied to the set.
The Serviced Technician should sit at least 5 to 10 feet from
the front of the screen while doing Convergence. Ensure
that you are eye level with the area of the screen you are
adjusting.
When performing Digital Convergence, the adjustments are
interactive. A change in one quadrant will affect adjacent
areas of the screen. Several passes through the
Convergence sequence may be necessary. When doing
Convergence, it is advised to follow the sequence pattern
when going from on adjustment location to another. Pressing
the Right Cursor key will sequence the Icon through a
preloaded sequence.
CL 16532052_003.eps
090501
Alignments
GB 80 A10PTV2.0 NTSC8.
When the Convergence error is small, a touch up
Convergence will be all that is necessary. Do not adjust
Green Geometry while in this mode. A compete in-depth
Convergence is required when the Small Signal Module
(SSM) or the Convergence Memory IC, has been replaced.
If the SSB (Small Signal Board) or the Large Signal Board
(LSB) has been replaced, a complete in-depth Geometry
should be completed before Convergence is adjusted. The
Geometry alignment should not be necessary if the SSB or
LSB have not been changed.
8.4.1 Screen Templates
When performing a complete in-depth Convergence
alignment, a Screen Template is necessary to obtain the
correct Geometry. The correct Templates are listed below:
43 INCH ST4168
50 INCH ST4169
55 INCH ST4170
60 INCH ST4171
64 INCH ST4172
8.4.2 Touch-up Convergence Adjustments
Enter the Digital Convergence Mode (DCM) by entering 0-6-
2-5-9-7-(Status or Index) on the Remote control. The
following menu will appear:
Select an active channel or Aux Input. A signal must be
applied to the set when performing convergence. If any
Customer Adjustments need to be made, the Menu button
can be used to toggle between the Customer Menu and
DCM. The MPOSD ADJUST is used to center the Customer
Convergence grid. A highlighted cross will appear along with
the Convergence alignment grid. The highlighted cross
should be centered onto the center of the Convergence grid.
To perform a Touch Up Convergence, highlight SELECTION
and press the right cursor button on the remote. The
following menu will appear:
Selections STORE, RESTORE FACTORY, and RESTORE
DEFAULT are not shown after selecting SELECTION. Press
the cursor down button on the Remote for these selections to
appear. RESTORE FACTORY loads Convergence defaults
from the Factory Loaded section of the Convergence
Memory IC. RESTORE DEFAULT loads Convergence
defaults from the sets software.
To perform a Touch-up Convergence:
1. Enter the Convergence Mode and select RED TO
GREEN or BLUE TO GREEN. Do not select GREEN
(Green Geometry) without placing a Template over the
screen. To perform Green Geometry, refer to the
Complete in-depth Convergence.
2. Use the Cursor buttons on the Remote to Navigate from
one adjustment point to another. Press the Status or
Index button on the Remote to select ADJUST. Use the
cursor buttons on the Remote to adjust the Red to Green
or Blue to Green. Press the Status or Index button again
to navigate to the next adjustment location.
3. After Convergence alignments are complete, press the
Menu button on the Remote to return to the SELECTION
menu.
4. Highlight the STORE selection and press the right cursor
key on the Remote to save changes.
5. Use the GREEN TO RED or GREEN TO BLUE
selections to perform convergence when the Green CRT
has been replaced.
Complete In-Depth Convergence
8.4.3 Screen Centering
1. Make sure a signal is applied to the set.
2. Enter the Convergence mode by entering 0-6-2-5-9-7-
(Status or Index). Select an active channel or input. If
the Customer settings need to be adjusted, pressing the
Menu button will access the Customer menu.
3. Place a Template over the screen.
4. Select GREEN in the SELECTION menu.
5. Place a jumper across connector 1005 on the SSM to
defeat convergence drive.
6. Using the centering rings on the Green CRT, center the
convergence pattern onto the center point of the
Convergence Template.
7. Press the Menu button on the Remote to return to the
SELECTION menu.
8. Select RED TO GREEN in the menu.
9. Center the Red pattern onto the Green pattern.
10. Select BLUE TO GREEN in the SELECTION menu.
11. Center the Blue pattern onto the Green pattern.
12. Remove the Jumper on connector 1005.
Note: If a CRT has been replaced, it is only necessary to
perform Screen Centering for the CRT being replaced.
8.4.4 Green Geometry
1. Make sure a signal is applied to the set.
2. Enter the Convergence mode by entering 0-6-2-5-9-7-
(Status or Index). Use the Menu button to toggle
between DCM and Customer Mode. Select an active
channel or input while in the Customer Mode.
3. Place a Template over the Screen.
4. Select GREEN in the SELECTION menu.
5. The Icon will appear in the center of the screen. Press
theRightCursorkeyontheremotetomovetheIconto
the next adjustment location. At each location press the
Status or Index button to enter the ADJUST mode. Using
the Cursor keys, adjust the Icon onto the adjustment
point on the template. It is recommended that the two
outside vertical lines not be adjusted in the first two
passes.
6. Continue to follow the pattern and make corrections until
the Convergence Crosshatch pattern matches the
Template.
7. Press the Menu button to return to the SELECTION
menu.
8. Use the Cursor down key to highlight the STORE
selection.
9. Press the Right cursor key to save the alignments.
10. Remove the Template.
8.4.5 Red Convergence
1. Select RED TO GREEN in the SELECTION menu.
2. Adjust the Red crosshatch pattern onto the green pattern
in the same manner that Green was adjusted to the
Template.
3. Save the alignments.
8.4.6 Blue Convergence
1. Select BLUE TO GREEN in the SELECTION menu.
2. Adjust the Blue crosshatch pattern onto the green pattern
in the same manner that Green was adjusted to the
Template.
3. Save the alignments.
Alignments GB 81A10PTV2.0 NTSC 8.
8.5 Complete In-Depth Geometry
To activate the Service Alignment Mode, enter 0-6-2-5-9-6-
(Status or Index) using the Remote Control.
Press Status or Index toggle to the Customer menu. Select
an active channel. Pressing the Status or Index button will
bring up the SAM mode.
Apply a Crosshatch pattern to the set and select that input.
Defeat Convergence by shorting the two pins of connector
1005 on the SSM.
Press the Cursor-down key on the remote and select
Geometry with the Right cursor key.
Adjust the Screen Geometry as necessary.
The following are default values:
VER.AMPL 30
VER.SLOPE 34
SERV.BLK OFF
HOR.SHIFT 32
HOR.BOW 20
HOR.PARALLEL 31
EW.WIDTH 22
EW.PARA 21
EW.TRAP 19
EW.UCORN 6
EW.LCORN 0
H60.WIDTH 2
H60.PARA 0
H60.SHIFT 7
V60.AMPL 0
VER.SCOR 18
VER.SHIFT 35
VER.ZOOM 32
VER.SCROLL 32
To save changes, use the Menu button on the Remote to
back out to the main menu. Then turn the set Off using the
power button on the Remote or the front of the set. This will
save any changes made.
8.6 Geometry Adjustment
The geometry alignments menu contains several items for
correct picture geometry alignment. In widescreen models,
the GEOMETRY SW is available for separate alignments of
the superwide (panorama) mode.
8.6.1 Initial Set-Up:
Press the PICTURE button on the remote control repeatedly
to change the Smart Picture setting to "NATURAL."
Enter SAM (see Chapter 5 (Service Alignment Mode)).
Press the Menu Down button to select the GEOMETRY
menu item.
Press the Cursor Right button to enter the GEOMETRY
submenu.
Press the Cursor Down button to highlight the VER-SCOR
submenu item.
Use the Cursor Right buttons to adjust VER-SCOR.
VER-SCOR aligns the vertical linearity, so that the vertical
intervals of the grid-patterns are the same over the entire
height of the screen.
Extra Alignment for 4:3 Sets
•Set Service blanking on SERV-BLK ON
•Adjust Vertical slope VER-SLOPExx
•Set Service blanking OFF SERV-BLKOFF
General Alignment (4:3 set)
•Adjust Vertical amplitude VER-AMPLxx
•Adjust Vertical shift VER-SHIFTxx
•Adjust Horizontal shift HOR-SHIFTxx
•Adjust Vertical height VER-ZOOMxx
•Adjust Vertical posistion VER-SCROLLxx
•Adjust Vertical linearity VER-SCORxx
•Not used H60-SHIFTxx
•Not used V60-AMPLxx
•Adjust Horizontal width EW-WIDTHxx
•Adjust Parabola EW-PARAxx
•Adjust Up corner EW-UCORNxx
•Adjust low corner EW-LCORNxx
•Adjust Trapezium EW-TRAPxx
•Adjust Horizontal parallelogram HOR-PARALLELxx
•Adjust Horizontal bow HOR-BOWxx
Alignments
GB 82 A10PTV2.0 NTSC8.
8.7 Options
Options are used to control the presence / absence of certain
features and hardware. There are two ways to change the
option settings:
1. Changing a single option: An option may be selected with
the MENU UP/DOWN keys and then changed with the
MENU LEFT/RIGHT keys.
2. Changing multiple options by changing option byte
values: Option bytes make it possible to set all options
quickly. An option byte represents a number of different
options. All options of the A10 PTV are controlled via 8
option bytes. Select the option byte (OB1, OB2, OB3,
OB4, OB5, OB6, OB7 or OB8) and enter the new value
by using the number keys on the remote control.
8.7.1 List of Options
The table below gives an overview of possible options. These
option bits can be set ON (1) or OFF (0). If an option is set
ON, it represents a certain value. (see Option bits/bytes).
Adding the value of 8 option bits gives the value of an option
byte (OB).
8.7.2 Option Bits / Bytes
An option byte value is calculated in the following way:
value “option bit 1”x1=
value “option bit 2”x2=
value “option bit 3”x4=
value “option bit 4”x8=
value “option bit 5”x16=
value “option bit 6”x32=
value “option bit 7”x64=
value “option bit 8”x 128 =
Total is value is “option byte”=
Option
abbrevia-
tion
3AP1 & 3AP2 CODE DESCRIPTIONS D
ABSY AUTO STANDBY AFTER NO INTERAC-
TION
OFF
SBNP AUTO STANDBY NO PICTURE ON
CVI COMPONENT VIDEO INPUT ON
C169 COMPRESS 16:9 MODE AVAILABLE OFF
E149 EXPAND 14:9 MODE AVAILABLE OFF
HWBMS HARDWARE BLUE MUTE STREAK ON
SMCK SMART CLOCK ON
AV3 SIDEAVSOURCE ON
AUSB AUTO STANDBY AUTO ON ON
CBFL COMB FILTER ON
IPIX INCREDIBLE PICTURE ON
IPMU INCREDIBLE PICTURE VIA MENU ITEM ON
VDBY VIRTUAL DOLBY ENABLED ON
PITN PHILIPS TUNER OFF
PLST PROGRAM LIST ON
SOSD SMART OSD ON
BLMU BLUE MUTE OFF
PIPC PIP CONTROL ON
PIPS PIP SURF ON
PIPT PIP TUNER ON
ISUR INCREDIBLE SURROUND ON
W4x3 DOUBLE WINDOW WITH 4:3 MAIN PIC-
TURE AVAILABLE
ON
W169 DOUBLE WINDOW TWO COM-
PRESSED 16:9 AVAILABLE
OFF
VSLC VERTICAL SLICING ON
SURF SURF FEATURE AVAILABLE ON
CCAP CLOSED CAPTION ON
DNRM DNR FUNCTION AVAILABLE ON
VMUT VIDEO BLANKING DURING CHANNEL
CH
ON
TIME TIMER FEATURE AVAILABLE ON
AAVL AVL AVAILABLE ON
CHLK CHILD LOCK FEATURE AVAILABLE ON
ROTI ROTATION/TILT OFF
SNIC SOUND BOARD PRESENT ON
TMWIN TIMEOUT FOR DIGIT ENTRY ON=5SEC
OFF=2SEC
OFF
INCF INTERNAL COMB FILTER PRESENT ON
NVM NVM CORRUPTION ON
HWBMS HARDWARE BLUE MUTE STREAK OFF
OB1 CAN BE USED TO ADJUST OPTION
BYTES AT ONCE
99
OB2 246
OB3 251
OB4 253
OB5 112
OB6-
OB8
0
Option
abbrevia-
tion
3AP1 & 3AP2 CODE DESCRIPTIONS D
Circuit Description GB 83A10PTV2.0 NTSC 9.
9. Circuit Description
The A10 PTV chassis is designed for release in the 2000-
2001 model year. This product is scheduled for release in the
NAFTA and Asia Pacific regions. The set is built in three
screen sizes, 43 inch (109 cm), 50 inch (127 cm), and 55 inch
(140 cm). These sets are capable of receiving signals in the
PAL/D, PAL/I, PAL/BG, NTSC, or NTSC/M formats
depending on the package for a particular country. The set
is equipped with a two tuner PIP. The set has three
composite Video inputs, two on the Rear Jack Panel and one
on the Side Jack Panel. The set also has two SVHS inputs,
and one component input. A Center Channel Input on the set
allows the speakers in the set to be used as a center channel.
The MG99 Projection TV uses three single color tubes, Red,
Green, and Blue. The output of each tube is projected onto a
mirror where it is then reflected onto a viewing screen. The
Tubes are converged so the light from each tube strikes the
same spot on the Fresnel Lens. The Fresnel Lens equalizes
and Concentrates the light to provide equal light uniformity
across the screen. The Mirror is a first surface mirror type,
which has the reflective coating on the outside of the mirror.
To prevent scratching of this surface, always use a soft
cotton cloth to clean it.
The Lenticular Lens Screen calumniates the light from the
Fresnel Lens. The Lenticular Lens increases contrast by
reducing the ambient light by the use of Black Striping. The
Prismatic formation of the screen allows for nearly 3X light
output as compared to a flat screen. Caution should be used
when working with the screen. Damage can easily occur in
the form of scratching, or by using certain chemical screen
cleaners which can strip the black striping from the screen.
The clean the screen, use one drop of dish washing
detergent in a small bowl of water. (Approximately 2 liters)
Wipe the screen with a soft cotton cloth in the direction of the
stripes.
The Three CRT’s are driven by 30KV of high voltage and
15KV of focus voltage. The Tube produces a highly
concentrated light output of color. A liquid coolant of Glycol
is used to transfer heat from the face of the tube to the
surrounding mechanical assembly. The C-element lens
seals the Coupling fluid within the coupler. The C-element
lens and Coupling fluid are part of the light path and
contribute to the properties of the optical system.
9.1 Power Supply
9.1.1 Power Supply Block
AC Mains are fed to the PFC (Power Factor Correction) or
Line Conditioner. The output of this panel is fed to the
Standby and Full Power sections, which are located on the
Large Signal panel. The AC mains voltage is 230 volts for
sets with the Power Factor Correction circuit. The ac Mains
voltage can be either 115 or 230 volts for the multi-voltage
sets. There are two dc output voltages from this panel, which
are 160 to 325 volts dc to the Standby Power section on the
Large Signal panel and 160 to 380 volts dc to the Full Power
Section. The 160 volts dc is present is the AC Mains are 115
volts. The 325 volts dc is present if the AC Mains are 230
volts. If the Power Factor Correction circuit is present, 380
volts dc is present. If the Power Factor Corrections circuit is
present, the circuit is switched off when the set is in the
Standby mode. The Standby Line is switched low when the
set is turned on, switching the operating voltage from the
Standby Power Section to the Power Factor Correction
circuit.
The Standby Power Section begins operating as soon as
power is applied to the set and the AC Mains Switch is turned
on if one is present. This circuit produces a +5 volt and a
+3.3 volt standby voltage. The +5 volt standby voltage
supplies power to the Full Power Supply Relay while the +3.3
volt standby voltage is applied to the Microprocessor
(Painter) located on the Small Signal Board.
When the Microprocessor pulls the Standby line Low, the
Startup Run Switch is turned On, switching the Neutral side
of the AC Mains to the Full Power Supply. This provides the
Startup voltage for the Full Power Supply. Once the Full
Power Supply is operating, a 14 volt supply is generated to
provide operating voltage. The Full Power Supply provides
a 130 volt supply for the Scan circuits, a plus and minus 32
volt supplies for the Convergence circuits, a +15 volt supply
for the Scan supply, a +15VSSB supply for the Signal
circuits, and a AMP_VCC supply for the Audio Amplifier
circuits.
9.1.2 AC Input circuit with Power Factor Correction.
The AC Mains are connected to 1108, pins 1 and 4. The ac
is fused by 1000 and then fed to two line chokes, 5000 and
5001. Spark gaps 1003, 1002, 1001, 1005, and 2004 provide
lighting protection. AC is then routed through the AC Mains
Switch before being applied to the Power Factor Correction
circuit.
Figure 9-1
9.1.3 AC Input circuit without Power Factor Correction.
The AC Mains are connected to 1108, Pins 1 and 4. The ac
is fused by 1000 and then fed to three line chokes, 5000,
5001, and 5005. The AC Mains voltage is applied to bridge
6000 and filtered by 2110 to produce the Main B+ voltage.
The AC Mains are also connected to bridge 6001 to produce
RAWSTBY voltage for the Standby Section of the power
supply. This circuit is fused by 1004. Startup voltage for the
Full Power Section is taken from the Neutral side of the AC
Mains and fed to the Full Power Section on the Large Signal
Panel through resistor 3300.
CL 06532143_008.eps
081100
Circuit Description
GB 84 A10PTV2.0 NTSC9.
Figure 9-2
Figure 9-3
9.2 Power Factor Correction Circuit
The input to most switching power supplies consists of a
bridge rectifier and a large electrolytic capacitor when AC
power is applied, the Capacitor will charge to approximately
1.4 times the RMS value of the applied AC voltage. This type
of supply does not draw current from the AC power source
through out the entire AC cycle. When the capacitor charge
falls to point “A”, the instantaneous value of the AC voltage
exceeds the charge of the capacitor. The bridge diodes are
then forward biased, causing current to flow from the AC
source. Current will continue to flow from the AC line until the
AC sinusoidal voltage reaches its peak at Point “B”.Atthis
point, the charge on the capacitor will exceed the AC line
voltage reversing the bridge diodes. This results in an AC
current waveform that is narrow and distorted compared to
the AC voltage waveform. Non sinusoidal waveforms have a
high harmonic content, with excessive peaks, which results
in a low power factor of 0.5 to 0.6. Power Factor is a ratio of
real power divided by apparent power. Excessive harmonics
and peak currents reduce the efficiency of the power
distribution system. The A10 Projection TV without Power
Factor correction has a high harmonic content of 85 percent,
creating a Power Factor of 0.5. High current spikes will also
be created in the AC supply. With the Power Factor
correction circuit, the peak current is limited, with the
harmonic content being reduced. The Power Factor is
increased to 0.99. The ideal Power Factor is one, which
occurs when the current is sinusoidal and in phase with the
voltage. Many countries limit the current harmonic content
of equipment supplied by the AC Mains. The A10 Power
Factor correction circuit uses a Boost regulator to smooth out
the current draw from the ac line improving the Power Factor
to 0.99, which is accomplished by drawing current from the
AC source throughout the entire ac cycle making the current
waveform sinusoidal. Input to the module is connected to the
ac Mains. The output supplies are approximately 376 volts
dc to the Main and Standby Switched mode Power Supply
circuit. The Boost Regulator circuit produces a higher output
voltage than the input voltage. The regulator drive circuit
compares 6103’s output voltage, the input voltage from the
bridge, and the voltage across the current sensing resistors
to control the On time of 7104. This will maintain the output
voltage at 376 volts DC and limit the input current to
CL 06532143_009.eps
081100
CL 06532143_010.eps
081100
Circuit Description GB 85A10PTV2.0 NTSC 9.
acceptable levels. When 7104 is on, current flow through
5109 stores energy in the choke. When 7104 turns off, 5109
reverses polarity and charges 2109. Using this type of
regulation, current is drawn from the AC source throughout
the entire cycle, keeping the current waveform sinusoidal.
When the AC cycle is at its low point, 7104 is on for a longer
period of time. When the AC voltage is at its peak, 7104 is
on for a shorter time to store the same amount of energy in
5109 to maintain the output voltage at 376 volts dc. If the
Boost regulator circuit should become inoperative, due to a
loss of regulator drive, operating voltage is still applied to the
set. The supply voltage to the switching supplies will drop
from 350 volt to approximately 329 volts depending on the
Mains voltage. Since the customer would not detect a failure,
the operation of this circuit should be checked after any
repair of the set.
Figure 9-4
Figure 9-5
9.3 Full Power Factor Correction Circuit
The Power Factor Correction circuit is a fixed-frequency
Pulse-Width modulated boost regulator power supply.
Operating frequency is approximately 60 kilohertz. Due to
the low power consumption of the set during the standby
mode, the Power Factor Correction circuit is turned off. The
operating voltage, PFC, on Pin 19 of 7102 is turned off.
When the set is turned on, the operating voltage is switched
to Pin 19 of 7102. Once the circuit is in operation, a 5.11-volt
internal reference voltage on Pin 11 is applied to Pin 6 of the
IC. Output of the bridge rectifier is fed to the IC on Pins 4 and
7. Feedback from the output circuit is fed to Pin 14 where it
is multiplied with the Bridge output. Inputs to the Gilberts
Multiplier produce an error signal that is fed to the current
amplifier. The Gilberts Multiplier multiplies the bridge output
voltage with the output voltage on D438. The 5.11-volt
reference is used to provide a clamping reference for the
other inputs. Input current is sampled by resistors 3130,
3131, 3132, and 3133. This sample is added to the error
signal from the Multiplier going into Pin 8. The error signal is
amplified and then compared to the oscillator ramp to
determine the reset point for the latch. When the oscillator
goes low, the latch is set making output “Q”High. With the
other inputs to the AND gate High, Pin 20 then goes High,
turning 7104 On. By comparing the input and output voltage,
the on time of 7104 is increased when the ac voltage is at its
low point to maintain the 376 volt dc output. When the ac-
input voltage is at its peak, 7104 is on for a shorter period.
The IPK circuit connected to Pin 2 is an overcurrent
protection circuit, which resets the latch if there is excessive
current through the return resistors. This will reduce the on
time of 7104. In a like manner, the OVP, Over Voltage
Protection, circuit will reset the latch removing drive to Pin 20
is the output voltage exceeds 392 volts.
To check the operation of this circuit when the set is
operating correctly, check the PFCOUT voltage. This
voltage should be approximately 376 volts. If the output
voltage is approximately 300 to 329 volts, this circuit is not
working. Check the operating voltage on Pin 19 of 7102.
Then check the output drive on Pin 20 and at the gate of
7104. There are three grounds on the hot side of the supply.
Ground HA is connected directly to the bridge 6000. Ground
“B”is the ground for the Power Factor Correction circuit. If
the current sensing resistors 3130 through 3133 should
open, this would remove the ground for all the switching
supplies and make the set inoperative. Ground “C”is the
ground for the switching supplies. When ground “B”passes
through the choke 5106, it becomes ground “C”.
Startup up voltage for the Full Power supply is taken from the
neutral side of the AC mains via resistor 3300 and connector
1100 pin 1.
The AC Mains is also rectified by bridge 6001 to produce
RAWSTBY for the Standby Supply.
CL 06532143_011.eps
081100
CL 06532143_012.eps
081100
Circuit Description
GB 86 A10PTV2.0 NTSC9.
Figure 9-6
9.4 Standby Power Supply
The Standby Power Supply provides 3.3 and 5-volt standby
voltages and operating voltage for the Power Factor
Correction circuit. When ac voltage is applied to the set and
the AC Mains Switch is turned On, RAWSTBY is developed
and applied to the Standby regulator 7211 through Pins 2
and 4 of the Standby transformer 5202 to Pin 5. The Startup
voltage is developed by charging capacitor 2283 through the
internal startup resistor Rs. When 2283 is charged to 5.7
volts, the IC switches to the internal supply. Power is now
supplied by the charge on 2283. The Pulse Width Modulator
will drive the internal switch to drive the Standby transformer
5202. The IC will continue to switch the transformer until the
charge on 2283 falls below 4.7 volts. Capacitor 2283 will
again be charged by the internal resistor and process will
repeat itself. Voltage is developed from the HOT secondary
winding on Pin 5. This voltage is rectified by 6207 to produce
operating voltage for the HOT secondary. Voltage from Pin
9 is rectified by 6231 to produce the 3.3-volt Standby voltage.
When the 3.3-volt Standby voltage has reached the correct
level, it will turn the Shunt Regulator 6205 on. This drives the
Opto-isolator 7213, which switches the HOT secondary
operating voltage to Pin 4 of 7211 through resistor 3287. Pin
4 of 7211 will not stay at a constant 5.7 volts to provide the
operating voltage for the IC. Regulation is accomplished by
the Shunt Regulator 6025, Opto-isolator 7213, and the
internal current sensing resistor of 7211. This circuit also
produces a 5-volt standby voltage and Reset via 7209 and
7208.
When the Set is turned on, the Standby line is switched low
by the Microprocessor on the SSB. Transistor 7214 is turned
off, which turns 7205 on, turning 7206 on. This turns
transistor 7204 on, switching operating voltage to the Power
Factor Correction panel via connector 1502, Pin 1.
CL 06532143_013.eps
081100

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