Plyroom Castello Bunk Bed User manual

PLYROOM
Castello Bunk Bed
Thank you for choosing this product to be a part of your home. Each Plyroom piece is made for life
from sustainably forested materials. Your choice is helping support environmental initiatives through our
contribution of 1% of our sales revenue to 1% for the Planet.
Share your space with us #plyroom
@plyroom
www.plyroom.com.au
This product has been designed and made by
Totem Italia exclusively for Plyroom.
INTENTIONALLY SIMPLE
 HONEST DESIGN
This product is designed with a modern interpretation of mortise and tenon joinery,
the oldest and strongest form of joinery used by carpenters for thousands of years.
The precise interlocking parts are displayed throughout, and the pieces fit together
like a jigsaw, emphasising the characteristics of the natural materials used.
Each mortice and tenon join is locked in place with a
handmade oak dowel.
MINIMAL PACKAGING
You might notice that your item is packaged simply. This is intentional to minimise
waste as much as possible. The plastic wrapping used can be recycled at many
recycling centres rather than going to landfill.
ASSEMBLING YOUR FURNITURE
→Do
We ask that you take your time in assembling this piece of furniture. All pieces are
designed to lock together with precision.
Use a mallet to press mortise and tenon joins together so they are flush. If you don’t
have a mallet a hammer covered with a soft towel is fine.
Check all joins are flush before inserting the oak dowels.
Use a hammer to tap dowels in and fasten pieces together. Make sure the dowel is
straight before you hammer.
→Don’t
Use a mallet on the timber dowels as the soft head of the mallet will cause them to
snap.
PRODUCT CARE
For general care we recommend dusting with a clean, dry cloth, or wiping down
with soft cloth wrung dry from plain water (leaving the surface dry after cleaning).
Avoid detergents or solvents of any type.
IMPORTANT!
→Disassembling your frame
This piece is designed to be disassembled when required. Please note that when
disassembling, a hammer must be used to remove the dowels. ALWAYS hold the
hammer in line with the grain of the timber panel it fastens and use the prongs of
the hammer to lever the dowel out slowly. If this step is not followed it will result in
breakage of the dowel.
Once the timber dowel is removed the mortise and tenon pieces will come apart
with some gentle tapping with a mallet.

ASSEMBLY INSTRUCTIONS
 Unite one C1 and C2 to create the mattress base for the bottom
bunk. Insert B1 into the C base. Once all nodes are in the right position,
you can use a mallet to ensure they are inserted properly.
 Assemble the joined C & B components into one part A. Do
not insert the wooden dowels yet. Once all nodes are in the right
position, use a mallet to ensure they are firmly in position.
PARTS
 Assemble parts B2 and B3 onto the existing frame, positioning
the ladder where it suits your room. Once they are firmly in place, insert
the two ladder steps (piece E) unto B2 as shown. A mallet can help
ensure all parts are firmly in position.
 Unite the other C1 and C2 as per step 1. Once it’s connected lift
it onto B2 and B3, and resting on the support of the A frame. Once all
nodes are in the right position on B2 and B3, use a mallet to ensure they
are firmly in position.
 Insert D1 and D2 onto the frame. Ensure D1 is on the same side
as the ladder. Insert the dowels on the side with the A frame to secure
the pieces. Add part F onto D1 and secure with the 3 wooden plugs.
Tap them in lightly with a hammer, you may want to put a soft cloth
over the hammer to protect the panel from getting scratched by the
hammer.
 Assemble the remaining part A onto the open side. Once all
nodes are in the right position, use a mallet to ensure they are firmly in
position. Insert the dowels on the side with the A frame to secure the
pieces.
There will be 2 spare dowels in your box to keep as spares.
A x 2
B2 x 1
D1 x 1 D2 x 1
B3 x 1
Wooden dow els
x 2 8
Wooden plu gs
x 3
E x 2
F x 1
C1 x 2 C2 x 2
B1 x 2
B1
C2
C1
B1
A
B1
B2
E
B3
A C2
C1
D1
D2
A
A
F