Polaris RZR XP 1000 2017 User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed February 2018 (PN 9928492 R04)
© Copyright 2017 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2017-2018 RZR XP 1000 / XP4 1000
Service Manual

SAFETY WARNINGS
Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE
NOTE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.
REVISION INDEX
REV DATE CHANGES
R01 09/19/2017 Initial release
R02 11/12/2017
11/21/2017
Corrected oil pressure adapter for MY18
Added door latch and door adjustment procedures
R03 02/02/2018 Add Crankshaft PTO Seal Replacement procedure
R04 02/16/2018 Updated Radius Rod torque spec

2017-2018 RZR XP 1000 / XP4 1000
Service Manual
Chapter Summary
CHAPTER 1: GENERAL INFORMATION
CHAPTER 2: MAINTENANCE
CHAPTER 3: ENGINE / COOLING SYSTEM
CHAPTER 4: FUEL SYSTEM
CHAPTER 5: PVT SYSTEM
CHAPTER 6: TRANSMISSION
CHAPTER 7: FINAL DRIVE
CHAPTER 8: STEERING / SUSPENSION
CHAPTER 9: BRAKE SYSTEM
CHAPTER 10: BODY / FRAME
CHAPTER 11: ELECTRICAL

1
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL NUMBER DESIGNATION (2015 +) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE AND ENGINE SERIAL NUMBER LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
MASTER TORQUE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
2017 RZR XP 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
RZR XP 1000 CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
2017 RZR XP 4 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
RZR XP 4 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
2017 RZR XP 1000 HIGH LIFTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.15
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
2017 RZR XP 4 1000 HIGH LIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.17
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
2017 RZR XP 1000 LE MATTE GOLD METALLIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.19
RZR XP 1000 CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
2017 RZR XP 1000 LE (RIDE COMMAND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.21
RZR XP 1000 CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.22
2018 RZR XP 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.23
RZR XP 1000 CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
2018 RZR XP 4 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.25
RZR XP 4 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.26
2018 RZR XP 1000 HIGH LIFTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.27
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
2018 RZR XP 4 1000 HIGH LIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.29
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.30
2018 RZR XP 1000 GOLD METALLIC LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.31
RZR XP 1000 CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
2018 RZR XP 1000 RIDE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.33
RZR XP 1000 CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.34
2018 RZR XP 4 1000 RIDE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.35
RZR XP 4 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.36
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.37
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.37
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.39

1.2 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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VEHICLE IDENTIFICATION
MODEL NUMBER DESIGNATION (2015 +)
Example: R15RUE57AC
GROUP MODEL YEAR MAKE / CHASSIS CODE ENGINE CODE REGION OPTION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th 10th**
R 1 5R U E 57A C
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 10th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 10th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+)
Example: 4XARUE573FG000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CHASSIS
DRIVELINE
CHASSIS
MODIFIER
ENGINE SIZE
ENGINE MODIFIER
CHECK DIGIT
MODEL YEAR *
MFG. LOCATION
INDIVIDUAL SERIAL NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A R U E 5 7 3 F G 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014; F = 2015; G= 2016; H=2017; J=2018
VEHICLE AND ENGINE SERIAL NUMBER LOCATION
Whenever corresponding about a Polaris ORV, refer to the vehicle identification number (VIN) and the engine serial
number.
The VIN can be found stamped on a portion of the left rear frame upright q, behind the PVT cover.
The engine serial number can be found on a decal applied to the front of the engine crankcase wor stamped into the
crankcase on the PTO side of the engine e.
GENERAL INFORMATION

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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REFERENCE INFORMATION
REPLACEMENT KEYS
Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the
original key and refer to the chart to the right for the proper part number.
(i.e. In this example, the first two digits are 31 which would use key blank PN 4110141.
SERIES# PART NUMBER
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
PUBLICATION NUMBERS
YEAR MODEL OWNER’S MANUAL
2017
RZR XP 1000 9927194
RZR XP 1000 LE Gold Metallic 9927195
RZR XP 1000 High Lifter 9927193
RZR XP4 1000 9927194
RZR XP4 1000 High Lifter 9927193
RZR XP 1000 INT’L
EU / MD 9927410
ZUG
Tractor 9927412
RZR XP4 1000 INT’L MD 9927410
2018
RZR XP 1000 / LE Gold Metallic / High Lifter 9928358
RZR XP4 1000 / High Lifter 9928358
RZR XP 1000 INT’L
EU / MD /
ZUG 9928403
Tractor 9928404
RZR XP4 1000 INT’L MD 9928403
NOTE
When ordering service parts be sure to use the correct parts manual.
Polaris factory publications can be found at www.polaris.com or purchased from www.purepolaris.com.
GENERAL INFORMATION
1

1.4 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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SPECIAL TOOLS
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while
other tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools
when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier.
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/
GENERAL INFORMATION

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc. 1.5
2200421
Gas Shock
Recharging Kit
2460761
Hall Sensor Probe
Harness
2870341-A
Drive Clutch Spider
Remover/Installer
2870386
Piston Pin Puller
2870630
Timing Light
2870910-A
Roller Pin Tool
2870975
Mity-Vac Pressure
Test Tool
2871056
Driven Clutch Puller
2871226
Clutch Bushing
Replacement Tool Kit
2871282
Transmission Seal
Driver (50 MM)
2871351
IFP Depth Tool
2871358-B
Drive Clutch Holding
Fixture
2871702
Shaft Drive
Transmission and
Front Gearcase Tool
Kit
2871745
Static Timing Light
Harness
2872085
Drive Clutch Puller
2872608
Roll Pin Removal Tool
(27″)
2876389
Combination Pliers
2877408
Spanner Wrench /
Clutch Spreader
8700226
CV Boot Clamp Pliers
(ear)
9314177-A
Drive Clutch Holding
Tool
GENERAL INFORMATION
1

1.6 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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PA-48838
Fuel Pressure Adapter
PA-49316
Water Pump Drive &
Rotor Removal Tool
PA-50231
Snorkel Driver
PS-45908
T-Handle Tool
PU-43506-A
Fuel Pressure Gauge
Kit
PU-45281–A
Shock Body Holding
Tool
PU-47471
Smartlink Module Kit
PU-48951
CV Boot Clamp Pliers
(Stepless)
PU-49466
Relay Bypass
PU-50105
Oil Filter Wrench
PU-50296
Battery Tester
PU-50338
Hydrometer
PU-50518–A
Clutch Compressor
PU-50562
Engine Stand Adapter
PU-50563
Cylinder Holding &
Camshaft Timing
Plate
PU-50564
Water Pump Seal
Installer
PU-52492
Oil Pressure Gauge
Adapter (M20)
PU-50565
Oil Pressure Gauge
Adapter (1/2 NPT)
PU-50578
Clutch Spider Nut
Socket
PU-50624
Rolling Engine Stand
GENERAL INFORMATION

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© Copyright Polaris Industries Inc. 1.7
PU-50625
Engine Stand Adapter
Sleeve (2″)
PU-50658-A
Clutch Center
Distance Tool
PU-50931
Shock Rod Holding
Tool (3/4″)
PU-50939
Shock Seal Protector
Sleeve (5/8″)
PU-51024
Shock Rod Holding
Tool
PU-51039
Gas Shock Fill Tool
PU-51829
Shock Spanner
Wrench 2.5–3.0 Inner
PU-51830
Shock Spanner
Wrench 2.5 Outer
PU-51832
Shock Spanner
Wrench 3.0 Outer
PU-51837
Shock Body Holding
Tool
PU-51838
Shock Body Holding
Tool
PV-1253
Valve Spring
Compressor
PV-43513-A
Valve Spring
Compressor Adapter
PV-43526
Connector Test Kit
PV-43531
Oil Presure gauge
GENERAL INFORMATION
1

1.8 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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PV-43568
Fluke Multimeter
PV-43570
Piston Ring
Compressor Pliers
PV-48656
Fuel Pressure Gauge
Adapter
PW-47053
Bench Mount Engine
Stand
PW-47054
Engine Stand Adapter
Sleeve (2 3/8″)
PU-50566
Transmission Nut
Socket
MASTER TORQUE TABLE
ITEM TORQUE
A-Arm Bolt
(front) 42 ft-lb (57 Nm)
Ball Joint Fasteners 42 ft-lbs (57 Nm)
Battery Mount Bracket Fasteners 8 ft-lbs (11 Nm)
Battery Terminal Fasteners 60 in-lbs (7 Nm)
Beadlock Screws
Step 1: 24 in-lbs (3
Nm)
Step 2: 7 ft-lbs (10
Nm)
Brake Disc Mounting Bolts 30 ft-lb (41 Nm)
Brake Bleed Screws 48 in-lb (5 Nm)
Brake Caliper Mounting Bolts (front) 30 ft-lb (41 Nm)
Brake Caliper Mounting Bolts (rear) 46 ft-lbs (62 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm)
Brake Line Flare Fittings 15 ft-lbs (20 Nm)
Brake Pedal Mount Bracket Bolts 16 ft-lbs (22 Nm)
Brake Switch 15 ft-lbs (20 Nm)
Cab Frame Bolts 40 ft-lb (54 Nm)
Cab Frame Mid Hoop Mounting
Fasteners 17 ft-lb (23 Nm)
Cam Chain Tensioner 29 ft-lb (40 Nm)
Camshaft Carrier Bolts 7 ft-lb (10 Nm)
Camshaft Sprocket Bolts 14 ft-lb (19 Nm)
ITEM TORQUE
Clutch Cover (outer) Screws 50 in-lbs (5 Nm)
Connecting Rod Bolts
Step 1: 9 ft-lbs (12
Nm)
Step 2: 13 ft-lb (18
Nm)
Step 3: Tighten
add’n 105°
Coolant Bleed Screw 89 in-lb (10 Nm)
Coolant Temperature Sensor 17 ft-lb (23 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Crankcase Bolts M10
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add’n 90°
Crankcase Bolts M8 26 ft-lb (35 Nm)
Crankcase Bolts M6 9 ft-lb (12 Nm)
Crankcase Oil Gallery Plug 11 ft-lbs (15 Nm)
Cylinder Head Bolts
Torque in sequence
Step 1: 9 ft-lbs (12
Nm)
Step 2: 26 ft-lb (35
Nm)
Step 3: Additional
180°
Step 4: M6 bolts: 7
ft-lb (10 Nm)
GENERAL INFORMATION

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
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ITEM TORQUE
Differential Cover Screws (grade 8.8) 22 ft-lb (30 Nm)
Differential Cover Screws (grade
10.9) 28 ft-lb (38 Nm)
Door Fasteners 8 ft-lb (11 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm)
Drive Clutch Cover Plate Screw 9 ft-lb (12 Nm)
Drive Clutch Shift Weight Fasteners 20 in-lb (2 Nm)
Drive Clutch Spider
290 ft-lb (393 Nm)
(Apply 0.4 mL
Loctite® 7088
Primer and 0.4 mL
Loctite® 620™)
Drive Clutch Spider Jam Nut
250 ft-lb (339 Nm)
(Apply 0.1 mL
Loctite® 7088
Primer and 0.1 mL
Loctite® 620™)
Driven Clutch Retaining Bolt 55 ft-lb (75 Nm)
Driven Clutch Helix Retaining Screws 48 in-lb (5 Nm)
ECU Mounting Screws 24 in-lb (3 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
Engine/Transmission Mounting Bolts
Step 1-2: 64 ft-lb (87
Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60
Nm)
*see procedure for
illustration
ETC Mounting Bolts 7 ft-lb (10 Nm)
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm)
Exhaust Pipe to Muffler Fasteners 21 ft-lb (28 Nm)
Floor Screws 8 ft-lb (11 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm)
FOX Shock Body Cap 100 ft-lb (135 Nm)
FOX Shock Bearing Assembly 35 ft-lb (47 Nm)
FOX Shock Bleed Screw 14 in-lb (2 Nm)
FOX Shock Eyelet 50 ft-lb (68 Nm)
FOX Shock Shaft Nut 22 ft-lb (30 Nm)
Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Front Bumper / Fender Screws 8 ft-ln (11 Nm)
Front Gearcase Cover Plate Screws 11 ft-lbs (15 Nm)
Front Gearcase Drain/Fill Plugs 10 ft-lbs (14 Nm)
Front Gearcase Mounting Bolts 35 ft-lbs (47 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Fuel Rail Mounting Screws 44 in-lb (5 Nm)
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm)
Hose Clamp 35 in-lb (4 Nm)
ITEM TORQUE
Hub Castle Nut 180 ft-lbs (244 Nm)
Intake Plenum Screw 22 ft-lb (30 Nm)
Master Cylinder Mount Bolts 23 ft-lbs (31 Nm)
Oil Cooler Bolts 7 ft-lb (10 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Oil Pump Pickup Screws 7 ft-lb (10 Nm)
Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
Oil Sump Cover M6 Bolts 106 in-lb (12 Nm)
Oxygen Sensor 13 ft-lb (18 Nm)
Parking Brake Caliper Assembly Bolts 37 ft-lb (50 Nm)
Parking Brake Disc Mounting Bolts
(INTL) 14 ft-lb (20 Nm)
Parking Brake Lever Mounting Bolts 16 ft-lb (22 Nm)
Power Steering Cover Screws 8 ft-lb (11 Nm)
Power Steering Bracket to Frame
Nuts 16 ft-lb (22 Nm)
Power Steering Unit to Mount Bracket 30 ft-lb (41 Nm)
Prop Shaft Support Bearing
Fasteners 35 ft-lb (47 Nm)
PVT Inner Cover Bolts 12 ft-lb (16 Nm)
PVT Outer Cover Screws 48 in-lb (5 Nm)
Radius Rod Fasteners
M10 M10: 40 ft-lb (54 Nm)
M12 Outer M12 (outer): 50 ft-lb
+ 90° (68 Nm + 90°)
M12 Inner M12 (inner): 50 ft-lb
+ 45° (68 Nm + 90°)
Seat Base to Seat Frame Fasteners 8 ft-lbs (11 Nm)
Seat Base to Frame (front) 14 ft-lb (19 Nm)
Seat Base to Frame (rear) 30 ft-lb (41 Nm)
Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Seat Slider Plate Screws 4 ft-lb (5 Nm)
Shift Bracket (Gated) 14 ft-lb (19 Nm)
Shift Cable Bracket Bolts 17 ft-lb (23 Nm)
Shock Guard Screws 14 in-lbs (2 Nm)
Shock Mount (front) 42 ft-lb (57 Nm)
Shock Mount (rear) 70 ft-lbs (95 Nm)
Shock Reservoir Mounting Clamps
(rear) 35 in-lb (4 Nm)
Skid Plate Fasteners 8 ft-lbs (11 Nm)
Spark Arrestor 8 ft-lbs (11 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Stabilizer Bar Linkage (rear) 40 ft-lbs (54 Nm)
Stabilizer Bar Mounting Bracket Bolts
(rear) 17 ft-lb (23 Nm)
Stabilizer Bar Locating Clamp Bolts 10 ft-lb (14 Nm)
Starter Mounting Bolts 7 ft-lb (10 Nm)
Starter One-Way Clutch Screws 9 ft-lb (12 Nm)
GENERAL INFORMATION
1

1.10 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
ITEM TORQUE
Stator Cover Screws 9 ft-lb (12 Nm)
Starter Solenoid Cable Fasteners 35 in-lb (4 Nm)
Steering Tilt Shock Fastener 7 ft-lb (10 Nm)
Steering Pivot Tube Fasteners 8 ft-lb (11 Nm)
Steering Rack Mounting Bolts 16 ft-lbs (22 Nm)
Steering Shaft to EPS Unit 15 ft-lbs (20 Nm)
Steering Shaft to Steering Rack 42 ft-lb (57 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Thermostat Cover Bolts 7 ft-lb (10 Nm)
Throttle Pedal Fastener Nuts 8 ft-lb (11 Nm)
Tie Rod End to Knuckle 30 ft-lb (41 Nm) + 90°
Tie Rod Jam Nuts 14 ft-lbs (19 Nm)
Trailing Arm to Frame 70 ft-lb (95 Nm)
Trailing Arm to Bearing Carrier
Fasteners 42 ft-lb (54 Nm)
Trans Bell Crank Nut 18 ft-lb (24 Nm)
Trans Case Screws 20 ft-lbs (27 Nm)
Trans Drain / Fill Plugs 14 ft-lbs (19 Nm)
Trans Isolator Bolt (rear) 40 ft-lb (54 Nm)
Trans Rear Mount Bracket Fasteners 22 ft-lb (30 Nm)
Trans Joint Bracket Bolts 44 ft-lb (60 Nm)
Trans Park Flange Screws 10 ft-lb (14 Nm)
Trans Sector Gear Cover 12 ft-lb (16 Nm)
Trans Shift Fork Screws 10 ft-lb (14 Nm)
Trans Snorkel Tube Locking Screw 10 ft-lb (14 Nm)
Valve Cover Bolts 7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator Fasteners 5 ft-lb (7 Nm)
Water Pump Impeller
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
Water Pump Cover Bolts
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
Wheel Lug Nuts 120 ft-lbs (163 Nm)
GENERAL INFORMATION

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc. 1.11
GENERAL SPECIFICATIONS
2017 RZR XP 1000
CATEGORY DIMENSION / CAPACITY
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1369 lbs. / 621 kg
Gross Vehicle Weight 2200 lbs. / 997.9 kg
Cargo Box Capacity 300 lbs. / 136 kg
Maximum Weight Capacity
(Payload)
740 lbs. / 335.6 kg
(Includes riders, cargo and
accessories)
Hitch Towing Capacity This vehicle is not equipped
with a hitch for towing loads.
Do not use this vehicle for
towing. Do not modify the
vehicle by adding a hitch.
Hitch Tongue Capacity
GENERAL INFORMATION
1

1.12 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
ENGINE
Platform 4-Stroke DOHC Twin Cyl
Engine Displacement 999cc
Number of Cylinders 2
Bore & Stroke 93 x 73.5 mm
Compression Ratio 10.5:1
Engine Idle Speed 1200 +/- 100 RPM
Engine Max Speed 8800 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Engine Hot Light Instrument Cluster Indicator
Lubrication Wet Sump
Oil Requirements PS-4 Full Synthetic 5W-50
Oil Capacity 2.5 qt
(2.4 L)
Coolant Capacity 5.36 qt (5.0 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement
9.5 gal. (36 L)
87 Octane (minimum)
ELECTRICAL
Alternator Max Output 560 Watts @ 3000 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis,
EPS
Circuit Breaker 25A Cooling Fan
Fuses 10A EFI
10A Unswitched
10A Key
10A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P / R / N / L / H
Front Gearcase Lubricant
Requirement
Demand Drive Fluid
8.5 oz
(250 mL)
Transmission Lubricant
Requirement
AGL
44 oz
(1300 mL)
STEERING / SUSPENSION
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Front Suspension Independent Dual A-arm
Walker Evans™ 2″ Needle
Shocks
Front Travel 16″ (40.6 cm)
Rear Suspension Independent Trailing Arm
Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
Spring Adjustment Threaded Spanner Wrench
Adjustment
WHEELS / BRAKES
Front Rim / Size Aluminum 14 x 6
Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model /
Size
Maxxis Bighorn
29 x 9 - 14
Rear Tire Make / Model /
Size
Maxxis Bighorn
29 x 11 - 14
Tire Air Pressure
Front 16 psi (110 kPa)
Rear 16 psi (110 kPa)
Brake System
Front & Rear
Foot Actuated 4 Wheel
Hydraulic – Dual Bore Caliper
Brake Fluid DOT 4
RZR XP 1000 CLUTCH CHART
MODEL ALTITUDE
METERS (FEET)
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
XP 1000
0-1800
(0-6000)
29-75,PM
(5633720) Black / Red
(7044263)
Black
(7044708)
1800-3700
(6000-12000)
29-68,PM
(5139618 )
GENERAL INFORMATION

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc. 1.13
2017 RZR XP 4 1000
CATEGORY DIMENSION / CAPACITY
Length 146″ / 370.8 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 117.0″ / 297.2 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1565 lbs. / 709.9 kg
Gross Vehicle Weight 2590 lbs. / 1174.8 kg
Cargo Box Capacity 300 lbs. / 136 kg
Maximum Weight Capacity
(Payload)
900 lbs. / 408.2 kg
(Includes riders, cargo and
accessories)
Hitch Towing Capacity This vehicle is not equipped
with a hitch for towing loads.
Do not use this vehicle for
towing. Do not modify the
vehicle by adding a hitch.
Hitch Tongue Capacity
GENERAL INFORMATION
1

1.14 9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
ENGINE
Platform 4-Stroke DOHC Twin Cyl
Engine Displacement 999cc
Number of Cylinders 2
Bore & Stroke 93 x 73.5 mm
Compression Ratio 10.5:1
Engine Idle Speed 1200 +/- 100 RPM
Engine Max Speed 8800 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Engine Hot Light Instrument Cluster Indicator
Lubrication Wet Sump
Oil Requirements PS-4 Full Synthetic 5W-50
Oil Capacity 2.5 qt
(2.4 L)
Coolant Capacity 5.36 qt (5.0 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement
9.5 gal. (36 L)
87 Octane (minimum)
ELECTRICAL
Alternator Max Output 560 Watts @ 3000 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis,
EPS
Circuit Breaker 25A Cooling Fan
Fuses 10A EFI
10A Unswitched
10A Key
15A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ R / N / L / H
Front Gearcase Lubricant
Requirement
Demand Drive Fluid
8.5 oz
(250 mL)
Transmission Lubricant
Requirement
AGL
44 oz
(1300 mL)
STEERING / SUSPENSION
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Front Suspension Independent Dual A-arm
Walker Evans™ 2″ Needle
Shocks
Front Travel 16″ (40.6 cm)
Rear Suspension Independent Trailing Arm
Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
Spring Adjustment Threaded Spanner Wrench
Adjustment
WHEELS / BRAKES
Front Rim / Size Aluminum 14 x 6
Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model /
Size
Maxxis Bighorn
29 x 9 - 14
Rear Tire Make / Model /
Size
Maxxis Bighorn
29 x 11 - 14
Tire Air Pressure
Front 19 psi (131 kPa)
Rear 20 psi (138 kPa)
Brake System
Front & Rear
Foot Actuated 4 Wheel
Hydraulic – Dual Bore Caliper
Brake Fluid DOT 4
RZR XP 4 1000 CLUTCH CHART
MODEL ALTITUDE
METERS (FEET)
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
XP4 1000
0-1800
(0-6000)
29-75,PM
(5633720) Black / White
lettering
(7044504)
Black
(7044708)
1800-3700
(6000-12000)
29-68,PM
(5139618 )
GENERAL INFORMATION