Polaris 9919510 Guide

WARNING
The engine exhaust from this
product contains chemicals
known to cause cancer, birth de-
fects or other reproductive harm.
A card containing important ATV safety information should be attached to the owner’s
manual on the next page. If you cannot locate this card, or if it has been removed,
please call 1-800-342-3764 for assistance.

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Copyright 2004 Polaris Sales Inc. All information contained within this publication is based on the latest product
information at the time of publication. Due to constant improvements in the design and quality of production
components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can
be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained
within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2005 Predator 500 Owner’s Manual P/N 9919510

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WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of
Polaris owners. We proudly produce an exciting line of utility and recreational products.
Polaris Recreational Vehicles
SSnowmobiles
SAll-terrain vehicles (ATVs)
SPersonal watercraft
SRANGER utility vehicles
SVictory motorcycles

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WELCOME
We believe Polaris sets a standard of excellence for all utility and recreational vehicles
manufactured in the world today. Many years of experience have gone into the engineering,
design, and development of your Polaris vehicle, making it the finest machine we’ve ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and
recommendations in this owner’s manual. Your manual contains instructions for minor
maintenance, but information about major repairs is outlined in the Polaris Service Manual
and should be performed only by a Factory Certified Master Service Dealer (MSD)
Technician. Your Polaris dealer knows your vehicle best and is interested in your total
satisfaction. Be sure to return to your dealership for all of your service needs during, and
after, the warranty period.
We also take great pride in our Parts, Apparel and Accessories (PAA) products, available
through our online store at www.purepolaris.com. Have your accessories and clothing
delivered right to your door!

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TABLE OF CONTENTS
WELCOME 3.......................................................
VEHICLE IDENTIFICATION NUMBERS 6..............................
SAFETY 8.........................................................
FEATURES AND CONTROLS 48.....................................
OPERATION 65....................................................
EMISSION CONTROL SYSTEMS 88..................................
MAINTENANCE AND LUBRICATION 90...............................
ADJUSTMENTS 140................................................
CLEANING AND STORAGE 159......................................
TROUBLESHOOTING 166...........................................
POLARIS PRODUCTS 173...........................................
SPECIFICATIONS 174...............................................
WARRANTY 176....................................................
INDEX 183.........................................................

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VEHICLE IDENTIFICATION NUMBERS
Record your ATV’s identification numbers and key number in the spaces provided.
Remove the spare key and store it in a safe place. Your key can be duplicated only by
mating a Polaris key blank with one of your existing keys. If both keys are lost, the
ignition switch must be replaced.
2
1
31XX
3

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VEHICLE IDENTIFICATION NUMBERS
Vehicle Model Number:
Frame VIN (1)(left side):
Engine Serial Number (2)(right side):
Key Number (3):