Polaris RANGER ETX 2015 User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed October 2015 (PN 9926806 R03)
© Copyright 2015 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2015 - 2016 RANGER ETX / 570 2-SEAT
2015 - 2016 RANGER 570 CREW

SAFETY WARNINGS
Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE
NOTE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.
REVISION INDEX: 2015 - 2016 RANGER 4X4
REV DATE CHANGES
R01 10/01/2015 Initial release
R02 12/30/2015
• Revised cylinder head bolt torque to be based on bolt color instead of model
year
• Reworded Oil Change procedure
R03 06/10/2016 Parking Brake Service Added

2015-2016 RANGERETX/5702-SEAT 2015-
2016RANGER570CREW
Service Manual
Chapter Summary
CHAPTER 1: GENERAL INFORMATION
CHAPTER 2: MAINTENANCE
CHAPTER 3: ENGINE / COOLING SYSTEM
CHAPTER 4: FUEL SYSTEM
CHAPTER 5: PVT SYSTEM
CHAPTER 6: TRANSMISSION
CHAPTER 7: FINAL DRIVE
CHAPTER 8: STEERING / SUSPENSION
CHAPTER 9: BRAKE SYSTEM
CHAPTER 10: BODY / FRAME
CHAPTER 11: ELECTRICAL

1
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.1
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE INFORMATION...... . . ....... . . ........ . ....... . . . ....... . ......... ........ . . ....... . . ........ 1.2
MODEL NUMBER DESIGNATION (2015 +) . . ....... . ........ . ....... . . . ........ ......... . ....... . . . ... 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) ..... ........ . . ....... . . . ....... . .. 1.2
VIN / ENGINE NUMBER LOCATION ..... . ....... . . . ....... . . ........ ........ . . . ...... . . ........ . ...... 1.3
GENERAL SPECIFICATIONS ... ........ . . . ....... . . ........ ........ . . ....... . . ........ ........ . . . ...... 1.4
MODEL: 2015 RANGER ETX ...... . . ........ ........ . . ....... . . ........ . ....... . . . ....... . . ........ ... 1.4
2015 RANGER ETX ...... . . ....... . . ........ ........ . . ....... . . ......... ........ . . ....... . . ........ ... 1.5
MODEL: 2015 RANGER 570.......... . . . ........ ......... . ....... . . . ....... . ........ . ....... . . . ....... 1.6
2015 RANGER 570 ...... . . . ....... . ........ . ....... . . . ....... . ......... . ....... . . . ....... . ........ . ... 1.7
MODEL: 2015 RANGER 570 CREW ............. . . . ....... . ........ . ....... . . . ....... . ........ . . ...... 1.8
2015 RANGER 570 CREW...... . . . ....... . ........ . ....... . . . ....... . . ........ . ....... . . . ....... . ..... 1.9
MODEL: 2016 RANGER ETX ...... . . ........ ........ . . ....... . . ........ . ....... . . . ....... . . ........ ..1.10
2016 RANGER ETX ...... . . ....... . . ........ ........ . . ....... . . ......... ........ . . ....... . . ........ ..1.11
MODEL: 2016 RANGER 570 4X4 ..... . . . ........ ........ . . ....... . . ........ ......... . ....... . . . ......1.12
2016 RANGER 570 4X4 ....... ........ . . . ....... . ......... ........ . . ....... . . ........ ........ . . . .....1.13
MODEL: 2016 RANGER 570 2X4 (INTL.)..... . . . ....... . ......... . ....... . . . ....... . ........ . ....... . .1.14
2016 RANGER 2X4 (INTL.) .... . . ........ . ....... . . . ....... . ........ . ....... . . . . ...... . . ........ . .....1.15
MODEL: 2016 RANGER 570 CREW ............. . . . ....... . ........ . ....... . . . ....... . ........ . . .....1.16
2016 RANGER 570 CREW...... . . . ....... . ........ . ....... . . . ....... . . ........ . ....... . . . ....... . ....1.16
MISC. SPECIFICATIONS AND CHARTS .. . . . ....... . ........ . ....... . . . ........ ......... . ....... . . . ..1.18
PUBLICATION NUMBERS....... . . ....... . . ........ ........ . . ....... . . ......... ........ . . ....... . . ...1.18
SPECIAL TOOLS .... . . ........ ........ . . . ....... . ........ . ....... . . . ....... . . ........ ........ . . . .....1.19
REPLACEMENT KEYS . ....... . ......... . ....... . . . ....... . ........ . ....... . . . ....... . ......... . .....1.20
MASTER SPECIAL TOOLS TABLE .......... . ........ . ....... . . . . ....... . ........ . ....... . . . ....... . .1.21
MASTER TORQUE TABLE .... ........ . . . ....... . . ........ ........ . . ....... . . ........ ........ . . . .....1.30
CLUTCHING CHART ......... . ....... . . . ........ ........ . . ....... . . . ....... . ........ . ....... . . . ......1.33
CONVERSION TABLE........ . ....... . . . . ....... . ........ . ....... . . . ....... . ........ . ....... . . . . .....1.34
STANDARD BOLT TORQUE SPECIFICATION . . . ...... . . . ........ ........ . . ....... . . ........ .........1.35
METRIC BOLT TORQUE SPECIFICATION....... . . ........ ........ . . ....... . . ........ ......... . . .....1.35
SAE TAP / DRILL SIZES ....... ........ . . . ....... . . ........ ........ . . ....... . . ........ ........ . . . .....1.36
METRIC TAP / DRILL SIZES ....... . . . ....... . ........ . ....... . . . ........ ........ . . ....... . . . ....... . .1.37
DECIMAL EQUIVALENTS .. ........ . . ....... . . ........ ........ . . . ....... . . ........ ........ . . ....... . .1.38

1.2 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
VEHICLE INFORMATION
MODEL NUMBER DESIGNATION (2015 +)
Example: R15RUE57AC
GROUP MODEL YEAR MAKE / CHASSIS CODE ENGINE CODE REGION OPTION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th 10th**
R 1 5R U E 57A C
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 10th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 10th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+)
Example: 4XARUE573FG000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CHASSIS
DRIVELINE
CHASSIS
MODIFIER
ENGINE SIZE
ENGINE MODIFIER
CHECK DIGIT
MODEL YEAR *
MFG. LOCATION
INDIVIDUAL SERIAL NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A R U E 5 7 3 F G 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014; F = 2015; G= 2016; H=2017; J=2018
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.3
VIN / ENGINE NUMBER LOCATION
Whenever corresponding about a Polaris RANGER utility vehicle, be sure to refer to the Vehicle Identification Number
(VIN) and the engine model and serial number.
The VIN qcan be found stamped on the upper frame rail on the rear LH side of the vehicle below the cargo box.
The engine model and serial number wcan be found on a decal applied to the engine’s magneto cover.
GENERAL INFORMATION
1

1.4 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
GENERAL SPECIFICATIONS
MODEL: 2015 RANGER ETX
MODEL NUMBER:
R15RMA32AA, AJ, FA
CATEGORY DIMENSION /
CAPACITY
Length 110″ / 279.4 cm
Width 58″ / 147.3 cm
Height 73″ / 185 cm
Wheel Base 73″ / 185 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 150″ / 381 cm
Dry Weight 1145 lbs. / 474 kg
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions)
L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload
1000 lbs. / 454 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4kg
Hitch Tongue Capacity 150 lbs. / 68 kg
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.5
2015 RANGER ETX
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 325cc
Bore & Stroke 78 x 68 mm
Compression Ratio 11.5:1
Engine Idle Speed 1250 ±50 RPM
Engine Max Speed 8500 RPM
Valve Clearance (Intake) 0.005±0.002″ (0.125±0.05 mm)
Valve Clearance
(Exhaust) 0.0014-0.002″ (0.35±0.05 mm)
Oil Requirements PS4 synthetic
Oil Capacity 1.75 qts. (1.61 L)
Coolant Capacity 120 Oz (3.5 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement 8.8 gal. (33.3 L) 87 Octane (minimum)
ELECTRICAL
Alternator Max Output 460 Watts @ 3000 RPM
Headlights 2 single beam
50W quartz/halogen
Taillights / Brake Lights 10 LED 0.28 Watt / 3.1 Watt
Ignition Timing ECU Controlled
32° ± 2° @ 5000rpm
Spark Plug / Gap NGK MR7F / 0.0276 − 0.0315″
(0.7 – 0.8 mm)
Battery / Amp Hr Yuasa Conventional 14 Amp Hr /
12 Volt
DC Outlet Standard 12 Volt
ELECTRICAL
Relays EFI / Chassis / Fan / Fuel Pump /
Headlight / EPS (EPS model
only)
Circuit Breaker Fan Motor: 20 Amp
Fuses Brake Light: 5 Amp
EFI: 20 Amp
Fuel Pump: 10 Amp
EPS (EPS model only): 20 Amp
Accessory: 20 Amp
Drive: 10 Amp
Lights: 20 Amp
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Front Gearcase Lubricant
Requirement
Demand Drive
6.7–7.6 oz. (200–225 ml)
Transmission Lubricant
Requirement Full Synthetic AGL 33.8 oz. (1000 ml)
STEERING / SUSPENSION
Toe Out 1/8 − 1/4″ (3.20 − 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 9″ (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 10″ (22.9 cm)
Spring Adjustment Cam adjustment (rear)
WHEELS / BRAKES
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire Model / Size AT489 / 25 x 8 R12
Rear Tire Model / Size AT489 / 25 x 11 R12
Tire Air Pressure Front: 10 psi (69 kPa)
Rear: 10 psi (69 kPa)
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
GENERAL INFORMATION
1

1.6 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MODEL: 2015 RANGER 570
MODEL NUMBER:
R15RMA57AA, AC, AR,
R15RME57AZ
R15RMA57ER, FA
R15RME57ER
CATEGORY DIMENSION /
CAPACITY
Length 110″ / 279.4 cm
Width 58″ / 147.3 cm
Height 73″ / 185 cm
Wheel Base 73″ / 185 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 150″ / 381 cm
Dry Weight 1074 lbs. / 487 kg
1101 lbs. / 499 kg (W /
EPS)
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions) L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload
1000 lbs. / 454 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4kg
Hitch Tongue Capacity 150 lbs. / 68 kg
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.7
2015 RANGER 570
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 567cc
Bore & Stroke 99 x 73.6 mm
Compression Ratio 10:1
Compression Pressure 80-120 psi (compression release)
Engine Idle Speed 1200 +/- 100 RPM
Engine Max Speed 7750 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125–0.175 mm)
Valve Clearance
(Exhaust) 0.009-0.011″ (0.229–0.275 mm)
Oil Requirements PS4 synthetic
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 120 Oz (3.5 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement 8.8 gal. (33.3 L) 87 Octane (minimum)
ELECTRICAL
Alternator Max Output 460 Watts @ 3000 RPM
Headlights 2 single beam
50W quartz/halogen
Taillights / Brake Lights 10 LED 0.28 Watt / 3.1 Watt
Ignition Timing ECU Controlled
32° ± 2° @ 5000rpm
Spark Plug / Gap NGK MR7F / 0.0276 − 0.0315″
(0.7 – 0.9 mm)
Battery / Amp Hr Yuasa Conventional 14 Amp Hr /
12 Volt
DC Outlet Standard 12 Volt
ELECTRICAL
Relays EFI / Chassis / Fan / Fuel Pump /
Headlight / EPS (EPS model
only)
Circuit Breaker Fan Motor: 20 Amp
Fuses Brake Light: 5 Amp
EFI: 20 Amp
Fuel Pump: 10 Amp
EPS (EPS model only): 20 Amp
Accessory: 20 Amp
Drive: 10 Amp
Lights: 20 Amp
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Front Gearcase Lubricant
Requirement
Demand Drive
6.7–7.6 oz. (200–225 ml)
Transmission Lubricant
Requirement Full Synthetic AGL 33.8 oz. (1000 ml)
STEERING / SUSPENSION
Toe Out 1/8 − 1/4″ (3.20 − 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 8″ (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9″ (22.9 cm)
Spring Adjustment Cam adjustment (rear)
WHEELS / BRAKES
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire Model / Size AT489 / 25 x 8 R12
Rear Tire Model / Size AT489 / 25 x 11 R12
Tire Air Pressure Front: 10 psi (69 kPa)
Rear: 10 psi (69 kPa)
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
GENERAL INFORMATION
1

1.8 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MODEL: 2015 RANGER 570 CREW
MODEL NUMBER:
R15RNA57AA, AC, AR
R15RNE57AS
CATEGORY DIMENSION / CAPACITY
Length 140″ / 355.6 cm
Width 60″ / 152.4 cm
Height 73″ / 185 cm
Wheel Base 105″ / 266.7 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 237″ / 602 cm
Dry Weight 1323 lbs. / 600 kg
1352 lbs. / 613 kg (W /
EPS)
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions)
L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload 1250 lbs. / 567 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4 kg
Hitch Tongue Capacity 150 lbs. / 68 kg
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.9
2015 RANGER 570 CREW
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 567cc
Number of Cylinders 1
Bore & Stroke 99 x 73.6 mm
Compression Ratio 10:1
Compression Pressure 80-120 psi (compression release)
Engine Idle Speed 1200 +/- 100 RPM
Engine Max Speed 7750 RPM
Valve Clearance (Intake) 0.005–0.007″ (0.125–0.175 mm)
Valve Clearance
(Exhaust) 0.009–0.011″ (0.229–0.275 mm)
Lubrication Pressurized Dry Sump
Oil Requirements PS4 synthetic
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 170 Oz (5 L)
FUEL SYSTEM
Type Bosch M17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement 8.8 gal. (33.3 L) 87 Octane (minimum)
ELECTRICAL
Alternator Max Output 460 Watts @ 3000 RPM
Headlights 2 single beam
50W quartz/halogen
Taillights / Brake Lights 10 LED 0.28 Watt / 3.1 Watt
Ignition Timing ECU Controlled
32° ± 2° @ 5000rpm
Spark Plug / Gap NGK MR7F / 0.0276 − 0.0315″
(0.7 – 0.8 mm)
Battery / Amp Hr Yuasa Conventional 14 Amp Hr /
12 Volt
DC Outlet Standard 12 Volt
ELECTRICAL
Instrumentation Multifunction Instrument Cluster
Relays EFI / Chassis / Fan / Fuel Pump /
Headlight / EPS (EPS model
only)
Circuit Breaker Fan Motor: 20 Amp
Fuses Brake Light: 5 Amp
EFI: 20 Amp
Fuel Pump: 10 Amp
EPS (EPS model only): 20 Amp
Accessory: 20 Amp
Drive: 10 Amp
Lights: 20 Amp
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Front Gearcase Lubricant
Requirement
Demand Drive
8.97 oz. (265 ml)
Transmission Lubricant
Requirement Full Synthetic AGL 33.8 oz. (1000 ml)
STEERING / SUSPENSION
Toe Out 1/8 − 1/4″ (3.20 − 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 8″ (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9″ (23 cm)
Spring Adjustment Cam Adjustment (rear)
WHEELS / BRAKES
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire Model / Size AT489 / 25 x 8 R12
Rear Tire Model / Size AT489 / 25 x 11 R12
Tire Air Pressure Front: 10 psi
Rear: 14 psi
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission — Park Lock
GENERAL INFORMATION
1

1.10 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MODEL: 2016 RANGER ETX
MODEL NUMBER:
R16RMA32A1, A2
CATEGORY DIMENSION /
CAPACITY
Length 110″ / 279.4 cm
Width 58″ / 147.3 cm
Height 73″ / 185 cm
Wheel Base 73″ / 185 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 150″ / 381 cm
Dry Weight 1145 lbs. / 474 kg
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions)
L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload
1000 lbs. / 454 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4kg
Hitch Tongue Capacity 150 lbs. / 68 kg
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.11
2016 RANGER ETX
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 325cc
Bore & Stroke 78 x 68 mm
Compression Ratio 11.5:1
Engine Idle Speed 1250 ±50 RPM
Engine Max Speed 8500 RPM
Valve Clearance (Intake) 0.005±0.002″ (0.125±0.05 mm)
Valve Clearance
(Exhaust) 0.0014-0.002″ (0.35±0.05 mm)
Oil Requirements PS4 synthetic
Oil Capacity 1.75 qts. (1.61 L)
Coolant Capacity 120 Oz (3.5 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement 8.8 gal. (33.3 L) 87 Octane (minimum)
ELECTRICAL
Alternator Max Output 460 Watts @ 3000 RPM
Headlights 2 single beam
50W quartz/halogen
Taillights / Brake Lights 10 LED 0.28 Watt / 3.1 Watt
Ignition Timing ECU Controlled
32° ± 2° @ 5000rpm
Spark Plug / Gap NGK MR7F / 0.0276 − 0.0315″
(0.7 – 0.8 mm)
Battery / Amp Hr Yuasa Conventional 14 Amp Hr /
12 Volt
DC Outlet Standard 12 Volt
ELECTRICAL
Relays EFI / Chassis / Fan / Fuel Pump /
Headlight / EPS (EPS model
only)
Circuit Breaker Fan Motor: 20 Amp
Fuses Brake Light: 5 Amp
EFI: 20 Amp
Fuel Pump: 10 Amp
EPS (EPS model only): 20 Amp
Accessory: 20 Amp
Drive: 10 Amp
Lights: 20 Amp
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Front Gearcase Lubricant
Requirement
Demand Drive
6.7–7.6 oz. (200–225 ml)
Transmission Lubricant
Requirement Full Synthetic AGL 33.8 oz. (1000 ml)
STEERING / SUSPENSION
Toe Out 1/8 − 1/4″ (3.20 − 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 9″ (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 10″ (22.9 cm)
Spring Adjustment Cam adjustment (rear)
WHEELS / BRAKES
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire Model / Size AT489 / 25 x 8 R12
Rear Tire Model / Size AT489 / 25 x 11 R12
Tire Air Pressure Front: 10 psi (69 kPa)
Rear: 10 psi (69 kPa)
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
GENERAL INFORMATION
1

1.12 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MODEL: 2016 RANGER 570 4X4
MODEL NUMBER:
R16RMA57A1, A4, A9, F1, N1, F1E, F1T
R16RME57AS, A9, FH, FHE, FHT
R16RMS57F1
CATEGORY DIMENSION /
CAPACITY
Length 110″ / 279.4 cm
Width 58″ / 147.3 cm
Height 73″ / 185 cm
Wheel Base 73″ / 185 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 150″ / 381 cm
Dry Weight 1074 lbs. / 487 kg
1101 lbs. / 499 kg (W /
EPS)
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions)
L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload
1000 lbs. / 454 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4kg
Hitch Tongue Capacity 150 lbs. / 68 kg
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.13
2016 RANGER 570 4X4
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 567cc
Bore & Stroke 99 x 73.6 mm
Compression Ratio 10:1
Compression Pressure 80-120 psi (compression release)
Engine Idle Speed 1200 +/- 100 RPM
Engine Max Speed 7750 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125–0.175 mm)
Valve Clearance
(Exhaust) 0.009-0.011″ (0.229–0.275 mm)
Oil Requirements PS4 synthetic
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 120 Oz (3.5 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement 8.8 gal. (33.3 L) 87 Octane (minimum)
ELECTRICAL
Alternator Max Output 460 Watts @ 3000 RPM
Headlights 2 single beam
50W quartz/halogen
Taillights / Brake Lights 10 LED 0.28 Watt / 3.1 Watt
Ignition Timing ECU Controlled
32° ± 2° @ 5000rpm
Spark Plug / Gap NGK MR7F / 0.0276 − 0.0315″
(0.7 – 0.9 mm)
Battery / Amp Hr Yuasa Conventional 14 Amp Hr /
12 Volt
DC Outlet Standard 12 Volt
ELECTRICAL
Relays EFI / Chassis / Fan / Fuel Pump /
Headlight / EPS (EPS model
only)
Circuit Breaker Fan Motor: 20 Amp
Fuses Brake Light: 5 Amp
EFI: 20 Amp
Fuel Pump: 10 Amp
EPS (EPS model only): 20 Amp
Accessory: 20 Amp
Drive: 10 Amp
Lights: 20 Amp
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Front Gearcase Lubricant
Requirement
Demand Drive
6.7–7.6 oz. (200–225 ml)
Transmission Lubricant
Requirement Full Synthetic AGL 33.8 oz. (1000 ml)
STEERING / SUSPENSION
Toe Out 1/8 − 1/4″ (3.20 − 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 8″ (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9″ (22.9 cm)
Spring Adjustment Cam adjustment (rear)
WHEELS / BRAKES
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire Model / Size AT489 / 25 x 8 R12
Rear Tire Model / Size AT489 / 25 x 11 R12
Tire Air Pressure Front: 10 psi (69 kPa)
Rear: 10 psi (69 kPa)
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
GENERAL INFORMATION
1

1.14 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MODEL: 2016 RANGER 570 2X4 (INTL.)
MODEL NUMBER:
R16RM257N1
CATEGORY DIMENSION /
CAPACITY
Length 110″ / 279.4 cm
Width 58″ / 147.3 cm
Height 73″ / 185 cm
Wheel Base 73″ / 185 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 150″ / 381 cm
Dry Weight 1036 lbs. / 470 kg
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions)
L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload
1000 lbs. / 454 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4kg
Hitch Tongue Capacity 150 lbs. / 68 kg
GENERAL INFORMATION

9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc. 1.15
2016 RANGER 2X4 (INTL.)
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 567cc
Bore & Stroke 99 x 73.6 mm
Compression Ratio 10:1
Compression Pressure 80-120 psi (compression release)
Engine Idle Speed 1200 +/- 100 RPM
Engine Max Speed 7750 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125–0.175 mm)
Valve Clearance
(Exhaust) 0.009-0.011″ (0.229–0.275 mm)
Oil Requirements PS4 synthetic
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 120 Oz (3.5 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement 8.8 gal. (33.3 L) 87 Octane (minimum)
ELECTRICAL
Alternator Max Output 460 Watts @ 3000 RPM
Headlights 2 single beam
50W quartz/halogen
Taillights / Brake Lights 10 LED 0.28 Watt / 3.1 Watt
Ignition Timing ECU Controlled
32° ± 2° @ 5000rpm
Spark Plug / Gap NGK MR7F / 0.0276 − 0.0315″
(0.7 – 0.9 mm)
Battery / Amp Hr Yuasa Conventional 14 Amp Hr /
12 Volt
DC Outlet Standard 12 Volt
ELECTRICAL
Relays EFI / Chassis / Fan / Fuel Pump /
Headlight / EPS (EPS model
only)
Circuit Breaker Fan Motor: 20 Amp
Fuses Brake Light: 5 Amp
EFI: 20 Amp
Fuel Pump: 10 Amp
EPS (EPS model only): 20 Amp
Accessory: 20 Amp
Drive: 10 Amp
Lights: 20 Amp
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Front Gearcase Lubricant
Requirement N/A
Transmission Lubricant
Requirement Full Synthetic AGL 33.8 oz. (1000 ml)
STEERING / SUSPENSION
Toe Out 1/8 − 1/4″ (3.20 − 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 8″ (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9″ (22.9 cm)
Spring Adjustment Cam adjustment (rear)
WHEELS / BRAKES
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire Model / Size AT489 / 25 x 8 R12
Rear Tire Model / Size AT489 / 25 x 11 R12
Tire Air Pressure Front: 10 psi (69 kPa)
Rear: 10 psi (69 kPa)
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
GENERAL INFORMATION
1

1.16 9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
MODEL: 2016 RANGER 570 CREW
MODEL NUMBER:
R16RNA57A1, A4, A9
R16RNE57AH
CATEGORY DIMENSION / CAPACITY
Length 140″ / 355.6 cm
Width 60″ / 152.4 cm
Height 73″ / 185 cm
Wheel Base 105″ / 266.7 cm
Ground Clearance 10″ / 25.4 cm
Turning Radius 237″ / 602 cm
Dry Weight 1323 lbs. / 600 kg
1352 lbs. / 613 kg (W /
EPS)
Cargo Box Capacity 500 lbs. / 227 kg
Cargo Box Dimensions
(inside dimensions)
L- 42″ x W-32″ x H-11.5″
(107 x 81 x 29 cm)
Vehicle Payload 1250 lbs. / 567 kg
(Includes weight of
riders, cargo and
accessories)
Towing Capacity 1500 lbs. / 680.4 kg
Hitch Tongue Capacity 150 lbs. / 68 kg
2016 RANGER 570 CREW
Model Specifications
ENGINE
Platform Domestic Single Cyl., Liquid
Cooled, 4–Stroke, DOHC
Engine Displacement 567cc
ENGINE
Number of Cylinders 1
Bore & Stroke 99 x 73.6 mm
Compression Ratio 10:1
Compression Pressure 80-120 psi (compression release)
Engine Idle Speed 1200 +/- 100 RPM
GENERAL INFORMATION