Polaris Hammerhead Off-Road Torpedo 2024 User manual

PMS 419
Owner's Manual
for Maintenance and Safety
2024 Hammerhead
Torpedo

WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone or
visit: www.polaris.com/en-us/safety
!

2024 Owner’s Manual
Hammerhead® Torpedo

Unless noted, trademarks are the property of Polaris Industries Inc.
NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Recreational
Off-Highway Vehicle Association® and ROHVA® are registered trademarks
of Recreational Off-Highway Vehicle Association. QR Code® is a registered
trademark of DENSO WAVE INCORPORATED.
Copyright 2023 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in China
9941329 R01

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris.
com/en-us/owners-manuals.
3
WELCOME

4
WELCOME

Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . 31
Emission Control Systems . . . . . . . . . . . . . 41
Maintenance . . . . . . . . . . . . . . . . . . 43
Specifications . . . . . . . . . . . . . . . . . . 65
Troubleshooting . . . . . . . . . . . . . . . . . 67
Warranty . . . . . . . . . . . . . . . . . . . . 71
Maintenance Log . . . . . . . . . . . . . . . . 77
5

6

INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
7
INTRODUCTION

HAMMERHEAD WARNING
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your HAMMERHEAD vehicle is not a toy
and can be hazardous to operate. This vehicle handles differently than cars,
trucks or other off-road vehicles. A collision or rollover can occur quickly, even
during routine maneuvers like turning, or driving on hills or over obstacles, if
you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• You MUST be at least age 6 to operate this vehicle.
• No person under the age of 6 may ride as a passenger in this vehicle. All
riders must be able to sit with backs against the seat and both hands on the
steering wheel (if driving) or on a passenger hand hold.
• Always keep hands, feet and all other body parts inside the vehicle at all
times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
• Do not operate this vehicle at night or during periods of limited visibility.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the steps outlined in the New Operator Driving Procedures
section. Never allow a guest to operate this vehicle until the guest has
watched the instructional video and has completed the New Operator
Driving Procedures.
8
INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers in the spaces provided. Remove
the spare key and store it in a safe place.
qVehicle Identification Number
wEngine Serial Number*
eManufacturing Data Label
rEngine Model Number Location
tSerial Number
yModel Number
*Engraved on the side of the block
to the right of the recoil.
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
9
INTRODUCTION

10

SAFETY
EQUIPMENT MODIFICATIONS
Your HAMMERHEAD vehicle is designed to provide safe operation when used
as directed.
WARNING
Modifying this vehicle in any way can change the top speed, stability and
handling performance of this vehicle. Modifications that increase speed,
decrease stability or change performance may present a greater risk to
inexperienced or younger operators and could result in loss of control and
serious injury or death. Use only HAMMERHEAD-approved accessories to
modify this vehicle. Review all vehicle changes prior to operating.
The HAMMERHEAD limited warranty on your HAMMERHEAD vehicle will be
terminated if any non-HAMMERHEAD-approved equipment and/or
modifications have been added to the vehicle that increase speed or power.
11
SAFETY

SAFE RIDING GEAR
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants,
over-the-ankle boots and seat belt (if equipped) at all times. Protective gear
reduces the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area. The condition occurs
most frequently when a vehicle is being operated in high ambient temperatures
at low speeds and/or high load conditions for an extended period of time. The
use of certain windshield, roof and/or cab systems may contribute to this
condition by restricting airflow.
Any discomfort due to heat buildup in
this area can be minimized by wearing
proper riding apparel and by varying
speeds to increase airflow.
qHelmet
wEye Protection
eLong Sleeves
rGloves
tLong Pants
yOver-the-Ankle Boots
12
SAFETY

CLOTHING
Wear long sleeves and long pants to protect arms and legs.
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
HAMMERHEAD vehicle, always wear a helmet that meets or exceeds
established safety standards. Clasp the buckle and pull each strap tight to
ensure the helmet is properly secured to the head.
Parents should verify that young operators have a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this HAMMERHEAD vehicle, always wear shatterproof goggles or use a
shatterproof helmet face shield. HAMMERHEAD recommends wearing
approved Personal Protective Equipment (PPE) bearing markings such as
VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
HAMMERHEAD vehicle with bare feet or sandals.
13
SAFETY

SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle.
Be sure to read all of the following warnings about driving hazards and how to
avoid them. These warnings are provided for your child's safety. Be sure to
explain to your young driver that the hazards outlined in this section of this
owner’s manual MUST be avoided at all times. See the OPERATION section
of this owner’s manual for proper operating procedures.
FOR MORE INFORMATION ABOUT SAFETYcall POLARIS at 1–800–342–
3764.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction
increases the risk of an accident. The operator and the
supervising adult must understand how to operate the
vehicle properly in different situations and on different
types of terrain.
All operators must read and understand this owner’s
manual and all warning and instruction labels before
operating the vehicle. Never allow a guest to operate
this vehicle until the guest has read this manual and all product labels.
OPERATOR RESTRICTIONS / AGE RESTRICTIONS
Operation is prohibited for anyone under 6 years of
age.
Never operate with a passenger under the age of 6. All
riders must be able to sit with backs against the seat,
both feet flat on the floor and both hands on the
steering wheel (if driving) or on a passenger hand hold.
14
SAFETY

RIDER HEIGHT
Some riders may be too tall to ride safely in this
vehicle. Do not operate or ride in this vehicle if the
clearance between the top of your helmet and the
overhead cab frame is less than 2 inches (5 cm).
SEAT BELTS
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of rollover, loss of control, other accident or sudden stop. Seat
belts may reduce the severity of injury in these circumstances. Riders must wear
seat belts at all times. Always make sure the seat belts are secured for both the
operator and passenger before riding.
USING ALCOHOL OR DRUGS
WARNING
Never consume alcohol or drugs before or while
operating this vehicle.
Operating this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe
operating condition before operating increases the risk
of an accident.
Always perform the pre-ride inspection before each
use of your vehicle to make sure it's in safe operating
condition.
Always follow the inspection and maintenance
procedures and schedules described in this manual.
15
SAFETY

PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved
helmet and protective eye wear increases the risk of a
serious injuries in the event of an accident.
Operator and passenger must always wear an
approved helmet that fits properly and eye protection
(goggles or face shield).
CARRYING A PASSENGER
Never carry a passenger until you have operated this vehicle for at least four
hours and have completed the steps in the New Operator Driving Procedures.
CARRYING MULTIPLE PASSENGERS
A passenger must always be seated in a passenger
seat with seat belt secured.
Carrying more than one passenger in this vehicle can
affect the operator’s ability to steer and operate the
controls, which increases the risk of loss of control and
accident or rollover.
Never carry more than one passenger in this vehicle.
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.
16
SAFETY

OPERATING ON PUBLIC ROADS
Operating this vehicle on public streets, roads or
highways could result in a collision with another
vehicle.
Never operate this vehicle on any public street, road or
highway, including dirt and gravel roads (unless
designated for off-highway use).
OPERATING AT EXCESSIVE SPEEDS
Operating this vehicle at excessive speeds increases
the operator's risk of losing control. Always operate at
a speed that's appropriate for the terrain, the visibility
and operating conditions and your skills and
experience.
TURNING IMPROPERLY
CAUTION
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this
owner’s manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
JUMPS AND STUNTS
Exhibition driving increases the risk of an accident or
rollover. DO NOT do power slides, “donuts”, jumps or
other driving stunts.
Avoid exhibition driving.
17
SAFETY

CROSSING HILLSIDES
Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a hillside is unavoidable, always follow proper procedures as
described in this owner’s manual.
PHYSICAL CONTROL OF THE VEHICLE
Removing hands from the steering wheel or hand holds or removing feet from
the floor while riding increases the risk of loss of control and accident or rollover.
The operator should always keep both hands on the steering wheel during
operation. A passenger should always be seated in the passenger seat with
both feet on the floor and with both hands securely grasping the hand holds.
Always keep hands and feet inside the vehicle at all times.
DRIVING DOWNHILL IMPROPERLY
Driving down a hill improperly could cause loss of
control or rollover.
Always follow proper procedures for driving down a hill
as described in this owner’s manual.
IMPROPER HILL CLIMBING
Improper hill climbing could cause loss of control or
rollover. Use extreme caution when operating on hills.
Always follow proper procedures for hill climbing as
described in this owner’s manual.
Never operate the vehicle on hills steeper than 15
degrees.
18
SAFETY