Polaris 2009 Sportsman X2 500 EFI User manual

02

A card containing important ATV safety information should be attached
to the owner’s manual on the next page. If you cannot locate this card,
or if it has been removed, please call 1-800-342-3764 for assistance.
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
WARNING

1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our
world-wide family of Polaris owners. We proudly produce an exciting
line of utility and recreational products.
SSnowmobiles
SAll-terrain vehicles (ATVs)
SRANGER utility vehicles
SVictory motorcycles
We believe Polaris sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of
experience have gone into the engineering, design, and development of
your Polaris vehicle, making it the finest machine we’ve ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your
manual contains instructions for minor maintenance, but information
about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician.
Your Polaris dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your
service needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and
accessories, available through our online store at
www.purepolaris.com. Have your accessories and clothing delivered
right to your door!

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Copyright 2005 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference
use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2006 Sportsman X2 500 EFI Owner’s Manual P/N 9920361

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TABLE OF CONTENTS
VEHICLE IDENTIFICATION NUMBERS 5.......
SAFETY 6...................................
CONTROLS 36...............................
FEATURES 43...............................
OPERATION 52..............................
EMISSION CONTROL SYSTEMS 73............
MAINTENANCE 74...........................
ADJUSTMENTS 115..........................
POLARIS PRODUCTS 117....................
TROUBLESHOOTING 118.....................
SPECIFICATIONS 122........................
WARRANTY 124.............................
MAINTENANCE LOG 130.....................
INDEX 132...................................

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5
VEHICLE IDENTIFICATION NUMBERS
Record your ATV’s identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place.
Your key can be duplicated only by mating a Polaris key blank with
one of your existing keys, so if both keys are lost, the ignition switch
must be replaced.
Vehicle Model Number:
Frame VIN (1):
Engine Serial Number (2):
Key Number (3):
2
1
3
31XX

6
SAFETY
Safety Decals and Locations
Warning decals have been placed on the ATV for your protection. Read
and follow the instructions of the decals on the ATV carefully. If any
of the decals depicted in this manual differ from the decals on your
ATV, always read and follow the instructions of the decals on the ATV.
If any decal becomes illegible or comes off, contact your Polaris dealer
to purchase a replacement. Replacement safety decals are provided by
Polaris at no charge. The part number is printed on the decal.
WARNING
SNever operate this vehicle on HILLS steeper than 15 degrees.
To prevent flipover on hilly terrain, when going up or down,
use throttle and brakes gradually.
SNever operate this vehicle in TURF mode on irregular terrain,
including hills and obstacles.
SREVERSE operation can be dangerous even at low speeds.
Steering becomes difficult. To prevent flipover, avoid sudden
braking or sharp turns.
SUse OVERRIDE for reverse speed limiter with caution. To prevent
loss of control, never activate override button with open throttle.
SWhen this vehicle is not in operation or unattended, place shift
in the park position.
7173948
A
B
A

ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE GEAR
FOR OPERATOR
AND PASSENGER
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
MORE THAN
ONE
PASSENGER
NEVER USE
WITH DRUGS
OR ALCOHOL
B
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SAFETY
Safety Decals and Locations
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
NEVER operate:
Swithout proper training or instruction
Sat speeds too fast for your skills, your passenger’s skills,
or the conditions
Son public roads -- a collision can occur with another vehicle
Swith more than one passenger -- passengers affect balance
and steering and increase risk of losing control
Swith a passenger under the age of 12
THE OPERATOR MUST ALWAYS:
Suse proper riding techniques to avoid vehicle overturns
on hills and rough terrain and in turns
Savoid paved surfaces -- pavement may seriously affect
handling and control
Sreduce speed and use extra caution at all times when carrying a
passenger -- have passenger dismount when conditions require
Smake sure passenger reads and understands this label and
passenger safety label
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
IF OWNER’S MANUAL IS MISSING, CONTACT
A POLARIS DEALER FOR A REPLACEMENT.
E1997, 2000 7173889