Polaris Outlaw 9922483 User manual

This Category "S" (Sport) ATV is a high-performance ATV for off-road use only. It is
for sport-type recreational and competitive use by operators with advanced skills and
substantial experience. Operation is prohibited for anyone under 16 years of age.
Read this manual carefully.
It contains important safety information.
2010
Outlaw 525 IRS
Owner's Manual
for Maintenance
and Safety

A card containing important ATV safety information should be attached to the
owner's manual on the next page. If you cannot locate this card, or if it has been
removed, please call 1-800-342-3764 for assistance.
WARNING
The engine exhaust from this
product contains chemicals known
to the State of California to cause
cancer, birth defects or other
reproductive harm.

The text is printed on 100% recycled
with 40% post-consumer waste (PCW).

WARNING
Improper ATV use can result in
SEVERE INJURY or DEATH.
READ OWNER'S MANUAL. FOLLOW
ALL INSTRUCTIONS AND WARNINGS.
ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEAR
NEVER USE
ON PUBLIC
ROADS
NEVER CARRY
PASSENGERS
NEVER USE
WITH DRUGS
OR ALCOHOL
ALWAYS:
use proper riding techniques to avoid vehicle
overturns on hills and rough terrain and in turns.
avoid paved surfaces - pavement may seriously
affect handling and control
without proper training or instruction
at speeds too fast for your skills or the conditions
on public roads - a collision can occur with
another vehicle
with a passenger - passengers affect balance and
steering and increase risk of losing control
NEVER operate:
For your nearest Polaris dealer, call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc., 2100 Hwy 55
Medina, MN 55340
Phone [phone]
Part No. 9922483 Rev 02 Printed in USA

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Visit us at www.polarisindustries.com

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POLARIS, THE WAY OUT and OUTLAW are registered trademarks of Polaris Industries Inc.
Copyright 2009 Polaris Sales Inc. All information contained within this publication is based on the latest product
information at the time of publication. Due to constant improvements in the design and quality of production
components, some minor discrepancies may result between the actual vehicle and the information presented in
this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability
can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures con-
tained within, whether whole or in part, is expressly prohibited.
Printed in U.S.A.
2010 OUTLAW 525 IRS ATV Owner's Manual
P/N 9922483

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Welcome
Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of
Polaris owners. We proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER®utility vehicles
• Victory Motorcycles®

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Welcome
We believe Polaris sets a standard of excellence for all utility and recreational vehicles man-
ufactured in the world today. Many years of experience have gone into the engineering,
design, and development of your Polaris vehicle, making it the finest machine we've ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and rec-
ommendations in this owner's manual. Your manual contains instructions for minor mainte-
nance, but information about major repairs is outlined in the Polaris Service Manual and
should be performed only by a factory certified Master Service Dealer®(MSD) technician.
Your Polaris dealer knows your vehicle best and is interested in your total satisfaction. Be
sure to return to your dealership for all of your service needs during, and after, the warranty
period.
We also take great pride in our Pure Polaris products, available through our online store at
www.purepolaris.com. Have your accessories and clothing delivered right to your door!

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Table of Contents
Introduction. . . . . . . . . . . . . . . . . . 6
Safety . . . . . . . . . . . . . . . . . . . . . 10
Features and Controls . . . . . . . . 38
Operation . . . . . . . . . . . . . . . . . . 58
Emission Control Systems . . . . . 83
Maintenance . . . . . . . . . . . . . . . . 85
Specifications . . . . . . . . . . . . . . 168
Polaris Products . . . . . . . . . . . . 170
Troubleshooting. . . . . . . . . . . . . 172
Declaration of Conformity . . . . . 184
Warranty . . . . . . . . . . . . . . . . . . 187
Maintenance Log . . . . . . . . . . . 199
Index . . . . . . . . . . . . . . . . . . . . . 203

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Introduction
Safety Words and Symbols
The following signal words and symbols appear throughout this manual and on your vehicle.
Your safety is involved when these words and symbols are used. Become familiar with their
meanings before reading the manual.
The safety alert symbol indicates a potential
personal injury hazard.
WARNING
A WARNING indicates a hazardous situation
which, if not avoided, may result in death or
serious injury.
CAUTION
A CAUTION indicates a hazardous situation
which, if not avoided, may result in minor or
moderate injury.
NOTICE
A NOTICE indicates a situation that may result in
property damage.
The Prohibition Safety Sign indicates
an action NOT to take in order to avoid
a hazard.
The Mandatory Action Sign indicates
an action that NEEDS to be taken to
avoid a hazard.