Polaris Ranger EV 2011 User manual

PMS 419
Owner's Manual
for Maintenance and Safety
RANGER EV

WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.

The text is printed on 100% recycled
with 40% post-consumer waste (PCW).

For your nearest Polaris dealer,
call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
Phone [phone]
Part No. 9923128 Rev 01
Printed in USA
PMS 419
*9923128 *
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
NEVER Operate:
At speeds too fast for your skills or the conditions.
After or while using Alcohol or Drugs.
On hills steeper than 15 degrees 15 .
On public roads. A collision can occur with another vehicle.
With more than ONE passenger, or with passengers under age
twelve or who cannot comfortably reach the floor and hand holds.
On paved surfaces - pavement may seriously affect handling
and control.
With non-Polaris approved accessories - they may seriously affect
stability.
ALWAYS:
Wear your seat belt. Vehicle rollover could cause severe injury or
death.
Wear a helmet and eye protection and keep hands and feet in vehicle
at all times.
Reduce speed and use extra caution when carrying a passenger.
Avoid sharp turns or turns while applying heavy throttle.
Operate slowly in reverse - avoid sharp turns or sudden braking.
Make sure passenger reads and understands all safety labels.
Watch for branches or other hazards that could enter vehicle.

1
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our
world-wide family of POLARIS owners. We proudly produce an excit-
ing line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER®utility vehicles
• Victory Motorcycles®
• Low Emission Vehicles (LEVs)
We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of
experience have gone into the engineering, design, and development of
your POLARIS vehicle, making it the finest machine we’ve ever pro-
duced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the POLARIS Service Manual and should be
performed only by a factory certified Master Service Dealer®(MSD)
technician.
Your POLARIS dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your ser-
vice needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and acces-
sories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!

2
POLARIS, THE WAY OUT and RANGER are registered trademarks of POLARIS
Industries Inc.
Copyright 2010 POLARIS Sales Inc. All information contained within this publication
is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2011 RANGER EV Owner’s Manual
P/N 9923128

3
TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . 22
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
POLARIS Products . . . . . . . . . . . . . . . . . . . . . . . . . 82
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

4
INTRODUCTION
The RANGER is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.

5
INTRODUCTION
Failure to follow the warnings contained in this manual can result in severe
injury or death.
A POLARIS RANGER is not a toy and can be hazardous to operate. This
vehicle handles differently than other vehicles. A collision or rollover can occur
quickly, even during routine maneuvers like turning, or driving on hills or over
obstacles, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with the
vehicle.
• This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you
are under age 16 and NEVER operate without a valid driver’s license.
• No person under the age of 12 may ride as a passenger in this vehicle. Any
passenger must be able to comfortably reach the floor and hand holds.
• Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
WARNING

6
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. A
key can be duplicated only by ordering a key blank (using your key
number) and mating it with one of your existing keys. The key switch
must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: ____________________________________________________________
Motor Serial Number _____________________________________________________
(on side of motor)
Key Number____________________________________________________________
Frame VIN
Key
Number
####

7
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions of the labels on the vehicle carefully. If
any of the labels depicted in this manual differ from the labels on your
vehicle, always read and follow the instructions of the labels on the
vehicle.
If any label becomes illegible or comes off, contact your POLARIS
dealer to purchase a replacement. Replacement safety labels are pro-
vided by POLARIS at no charge. The part number is printed on the
label.
Container/Passenger/Tire Pressure Warning
WARNING
• Passengers can be thrown off. This can cause
serious injury or death.
• Never carry passengers in cargo box.
Maximum Box Load 500 lbs. (227 kg)
IMPROPER TIRE PRESSURE OR
OVERLOADING can cause loss of control
resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE IN PSI (KPa):
FRONT TIRE - INFLATE TO 20 psi (137.9 kPa)
REAR TIRE - INFLATE TO 20 psi (137.9 kPa)
MAXIMUM WEIGHT CAPACITY INCLUDES
WEIGHT OF OPERATOR, PASSENGER,
CARGO AND ACCESSORIES: 1000 LBS. (455 kg)
Reduce speed and allow greater distance for braking when carrying cargo.
Overloading or carrying tall, off-center, or unsecured loads will increase your risk
of losing control. Loads should be centered and carried as low as possible in
box. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if
load extends over the side of the box.
Read Owner's Manual for more detailed loading information. 7176305
H

8
SAFETY
Safety Labels and Locations
Battery Compartment Warning
WARNING
• SULFURIC ACID in batteries will
burn skin, eyes, and clothing. Do
not tip batteries. Keep vent caps
tight and level. In event of injury,
flush with water and call physi-
cian immediately.
• HIGH VOLTAGE CABLES and
terminals are contained within
this compartment. Improper con-
tact between battery terminals
can result in electrical shorts.
ELECTRICAL SHORTS can
result in burns.
• Do not use high pressure water
to wash the battery compart-
ment. Damage to the vented
batteries will result.
• Tampering with or unauthorized
modification of this unit could
result in serious personal injury,
will void the warranty, and can
result in permanent damage to
the vehicle.
• Refer to your Owner’s Manual or
contact your local POLARIS
dealer with any questions.
7176206
Battery Compartment
Warning

9
SAFETY
Safety Labels and Locations
Battery Charging Warning
WARNING
• Explosive gases are released when batteries
are charged. Keep sparks, flames and ciga-
rettes away. Shield eyes when working near
batteries.
• Do not charge batteries in a non-ventilated
enclosed area or near flammable materials.
• Do not attempt to charge frozen, leaking, or
damaged batteries.
• Connect battery charger to properly rated
electrical receptacle with GFCI.
• Do not charge with storage or weather cover
on vehicle or with the cab enclosure doors
closed, as fire and explosion are possible.
• Refer to Owner’s Manual or contact your
local POLARIS dealer with any questions.
TO MAXIMIZE BATTERY LIFE
• Always check and maintain water level monthly. Use only distilled water. Water
level should be kept 1/4” (6 mm) below fill well. Do not overfill the battery.
• Always keep batteries fully charged. For maximum life, charge your vehicle at
every opportunity. Use only the charger supplied with the vehicle. Inspect bat-
tery connections regularly.
• Failure to properly maintain your batteries will void warranty coverage.
7176414
Battery Charging
Warning

10
SAFETY
Safety Labels and Locations
Battery Caution
CAUTION
• Do not drive through water above
the floor of the vehicle. Battery
damage will occur.
• Batteries require regular mainte-
nance.
• Failure to maintain batteries in
accordance with the owners man-
ual can result in battery damage,
vehicle malfunction, fire and/or
severe injury or death.
• Max towing speed 10 MPH (16
km/h) - drivetrain damage will
occur if towed faster than 10
MPH (16 km/h).
• Set parking brake before leaving
vehicle.
• Turn Power On key to “Off” posi-
tion and remove when not in use.
• When towing vehicle, turn Power
On key to “Off” position. 7176204
Age 16 Warning
Operating this vehicle if you are under the age of 16 increases your chance of
severe injury or death.
NEVER operate this vehicle if you are under age 16 and NEVER operate this
vehicle without a valid driver’s license. 7175566
Discretionary Warning
Age 16
Warning
Battery
Caution

11
SAFETY
Safety Labels and Locations
Discretionary Warning
WARNING
Improper vehicle use can result in Severe Injury or Death.
NEVER Operate:
• At speeds too fast for your skills or the conditions.
• After or while using Alcohol or Drugs.
• On hills steeper than 15 degrees 15°.
• On public roads, a collision can occur with a another vehicle.
• With more than one passenger, or a passenger under age twelve or who can-
not comfortably reach the floor and hand holds.
• On paved surfaces - pavement may seriously affect handling and control.
• With non-POLARIS approved accessories - they may seriously affect stability.
ALWAYS:
• Wear your seat belt. Vehicle rollover could cause severe injury or death.
• Wear a helmet and eye protection and keep hands and feet in vehicle at all
times.
• Reduce speed and use extra caution when carrying a passenger.
• Avoid sharp turns or turns while applying heavy throttle.
• Operate slowly in reverse - avoid sharp turns or sudden braking.
• Make sure passenger reads and understands all safety labels.
• Watch for branches or other hazards that could enter vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS. 7176169

12
SAFETY
Operator Safety
Serious injury or death can result if you do not follow these instructions and
procedures, which are outlined in further detail within your owner's manual.
• Read this manual and all labels carefully. Follow the operating
procedures described.
• Never allow anyone under age 16 to operate this vehicle and never
allow anyone without a valid driver's license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving
experience with this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle.
Any passenger must be able to comfortably reach the floor and hand
holds.
• The driver and any passenger must wear helmet, eye protection and
seat belt at all times.
• Always keep arms and legs inside the cab frame while the vehicle is
in motion.
• Always keep both hands on the steering wheel and both feet on the
floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read
this manual and all product labels.
• To reduce tipover risk, be especially careful when encountering
obstacles and slopes and when braking on hills or during turns.
• This vehicle is for off road use only. Never operate on public roads.
Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this
vehicle.
• Never operate at excessive speeds. Always travel at a speed proper
for the terrain, visibility and operating conditions, and your
experience.
• Never attempt jumps or other stunts.
WARNING

13
SAFETY
Operator Safety
• Always inspect your vehicle each time you use it to make sure it's in
safe operating condition. Always follow the inspection and
maintenance procedures and schedules described in this manual.
• Always travel slowly and use extra caution when operating on
unfamiliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow
speeds before attempting to turn at faster speeds. Never turn at exces-
sive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer
if it has been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your
abilities. Practice on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in
this manual. Check the terrain carefully before attempting to climb a
hill. Never climb hills with excessively slippery or loose surfaces.
Never go over the top of a hill at high speed.
• Always follow the proper procedures outlined in this manual for trav-
eling downhill and for braking on hills. Check the terrain carefully
before descending a hill. Never travel downhill at high speed. Avoid
going downhill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never
attempt to operate over large obstacles such as rocks or fallen trees.
Always follow the proper procedures outlined in this manual when
operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as
ice, travel slowly and exercise caution to reduce the chance of skid-
ding or sliding out of control.

14
SAFETY
Operator Safety
• Never operate your vehicle in fast-flowing water or in water deeper
than that specified in this manual. Wet brakes may have reduced stop-
ping ability. Test your brakes after leaving water. If necessary, apply
them lightly several times to let friction dry out the pads.
• Always be sure there are no obstacles or people behind your vehicle
when operating in reverse. When it's safe to proceed in reverse, move
slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual.
Always maintain proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of
accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should
be properly distributed and securely attached. Reduce speed and fol-
low the instructions in this manual for hauling cargo or pulling a
trailer. Allow a greater distance for braking.
• Always set the park brake and remove the key when leaving the vehi-
cle unattended.

15
SAFETY
Operator Safety
Equipment Modifications
Never install any accessory that grounds to the vehicle chassis. The
chassis is a floating ground to protect against electrical short circuits and
hazards.
We strongly recommend that consumers do not install on a POLARIS
RANGER any equipment that may increase the speed or power of the
vehicle, or make any other modifications to the vehicle for these pur-
poses. Any modifications to the original equipment of the vehicle create
a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS RANGER is terminated if any equip-
ment has been added to the vehicle, or if any modifications have been
made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mow-
ers, blades, tires, sprayers, or large racks, may change the handling char-
acteristics of the vehicle. Use only POLARIS-approved accessories, and
familiarize yourself with their function and effect on the vehicle.

16
SAFETY
Operator Safety
Failure to operate the RANGER properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual. See the OPERATION
section of the owner’s manual for proper operating procedures.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY.
NEVER operate this vehicle if you are under
age 16 and NEVER operate without a valid
driver’s license.
No person under the age of 12 may ride as a
passenger in this vehicle. Any passenger
must be able to comfortably reach the floor
and hand holds.
Operating Without Instruction
Operating this vehicle without proper
instruction increases the risk of an accident.
The operator must understand how to
operate the vehicle properly in different
situations and on different types of terrain.
All operators must read and understand the
Owner's Manual and all warning and
instruction labels before operating the
vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of an accident or sudden stop. Riders must wear seat belts at
all times. Always make sure the seat belts are secured for both the operator and
passenger before riding.
Protective Apparel
Riding in this vehicle without wearing an approved helmet and protective
eyewear increases the risk of a serious injuries in the event of an accident.
Operator and passenger must always wear an approved helmet that fits properly
and eye protection (goggles or face shield).
WARNING