Polaris RZR PRO R User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Publication Printed December 2021 (PN 9940259 R02)
© Copyright 2022 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2022 RZR PRO R / PRO R 4
Service Manual

SAFETY WARNINGS
The following signal words and symbols appear throughout this manual and on the vehicle. Your safety is involved
when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate
injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.
REVISION INDEX
REV DATE CHANGES
R01 2/11/2022 Initial Release
R02 3/18/2022 Steering System Updates

FEEDBACK FORM
A feedback form has been created for the technician or consumer to provide Polaris
with an overall satisfaction rating for this service manual, provide comments on your
experience or upload pictures/video. This feedback form is viewable on a mobile
device by scanning the QR code or by clicking HERE if viewing this document
electronically.

2022 RZR PRO R / PRO R 4
Service Manual
Chapter Summary
CHAPTER 1 : GENERAL INFORMATION
CHAPTER 2 : MAINTENANCE
CHAPTER 3 : ENGINE / COOLING SYSTEM
CHAPTER 4 : ENGINE ELECTRICAL
CHAPTER 5 : EFI / FUEL SYSTEM
CHAPTER 6 : PVT SYSTEM
CHAPTER 7 : TRANSMISSION
CHAPTER 8 : FINAL DRIVE
CHAPTER 9 : STEERING / SUSPENSION
CHAPTER 10 : BRAKE SYSTEM
CHAPTER 11 : BODY / FRAME
CHAPTER 12 : ELECTRICAL

1
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.1
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
MODEL NUMBER DESIGNATION (2015 +) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
VIN AND ENGINE SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
MASTER TORQUE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
VEHICLE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
2022 RZR PRO R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
2022 RZR PRO R CLUTCH CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
2022 RZR PRO R 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
2022 RZR PRO R 4 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.15
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.17
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.17
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
GENERAL DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.19
GENERAL DIAGNOSTICS INFORMATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.19
GUIDED SYMPTOM DIAGNOSTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.19
GUIDED SYMPTOM REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
ENGINE AND DRIVABILITY DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.21
ENGINE CRANKS BUT DOES NOT START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
NO CRANK NO START OR SLOW CRANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.26
OVER HEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.27
WARNING LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
ENGINE TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.29
COOLING TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.31
ENGINE ELECTRICAL DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
DIAGNOSTIC TROUBLE CODES OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
MASTER TROUBLE CODE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.33
CYLINDER MISFIRE DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.45
FLUID LEAKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.46
FLUID INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.46
FUEL SYSTEM DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.47
FUEL SYSTEM TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.47
PVT SYSTEM DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.49
PVT SYSTEM TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.49
PVT SYSTEM OVERHEATING / DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.51

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TRANSMISSION DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.52
HARD SHIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.52
TRANSMISSION ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.52
FINAL DRIVE DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.53
DRIVELINE MODE DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.53
DRIVESHAFT (HALF SHAFT) DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.54
BRAKE SYSTEM DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55
BRAKE NOISE TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55
BRAKE VIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55
CALIPER OVERHEATS (BRAKES DRAG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.55
POOR BRAKE PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.56
BRAKES LOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.56
STEERING / SUSPENSION DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.57
EPS TROUBLESHOOTING (POWER STEERING NON-FUNCTIONAL WITH MIL ON) . . . . . . . . . . . . . . . . .1.57
EPS TROUBLESHOOTING (POWER STEERING NON-FUNCTIONAL WITH MIL OFF) . . . . . . . . . . . . . . . .1.58
EPS TROUBLESHOOTING (USING DIGITAL WRENCH®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.59
SHOCK ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.60
ELECTRICAL DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.61
ELECTRICAL SERVICE NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.61
DIGITAL MULTI-METER (DMM) NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.61
STATIC AND DYNAMIC TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.61
CONNECTOR PROBING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.62
TESTING CONTINUITY / RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.63
TESTING FOR A SHORT TO GROUND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.63
TESTING FOR A SHORT TO VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.64
TESTING FOR INTERMITTENT CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.65
TESTING CURRENT FLOW (AMPERAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.65
CURRENT DRAW - KEY OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.66
TESTING VOLTAGE DROP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.66
GENERAL INFORMATION

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.3
VEHICLE IDENTIFICATION
MODEL NUMBER DESIGNATION (2015 +)
Example: R15RUE57AC
GROUP MODEL YEAR MAKE / CHASSIS CODE ENGINE CODE REGION OPTION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th 10th**
R 1 5R U E 57A C
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 10th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 10th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+)
Example: 4XARUE573FG000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CHASSIS
DRIVELINE
CHASSIS
MODIFIER
ENGINE SIZE
ENGINE MODIFIER
CHECK DIGIT
MODEL YEAR *
MFG. LOCATION
INDIVIDUAL SERIAL NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A R U E 5 7 3 F G 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014; F = 2015; G = 2016; H = 2017; J = 2018; K = 2019; L = 2020;
M = 2021; N= 2022
VIN AND ENGINE SERIAL NUMBER LOCATIONS
Whenever corresponding about a Polaris ORV, refer to the vehicle identification number (VIN) and the engine serial
number.
The VIN can be found stamped on the rear left vertical shock support tube.
The engine serial number can be found on a decal applied to the front of the engine crankcase.
GENERAL INFORMATION
1

1.4 9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
REFERENCE INFORMATION
REPLACEMENT KEYS
A replacement key can be made from the original key.
Key Blank:
P/N 4080125
Rubber Key Cover:
P/N 5458344
PUBLICATION NUMBERS
YEAR MODEL OWNER’S
MANUAL
2022 RZR PRO R 9931527
RZR PRO R 4 9931528
NOTICE
When ordering service parts be sure to use the correct
parts manual.
Polaris factory publications can be found at www.
polaris.com or purchased from www.purepolaris.com.
GENERAL INFORMATION

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.5
SPECIAL TOOLS
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while
other tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools
when servicing any Polaris product. Dealers may order special tools through the Polaris official tool supplier.
Bosch Automotive Service Solutions 1-800-345-2233 or https://polaris.service-solutions.com
GENERAL INFORMATION
1

1.6 9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
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MASTER TORQUE TABLE
MAINTENANCE
PART DESCRIPTION TORQUE
SPECIFICATION
Engine Oil Drain Plug 13 ft-lbs (18 Nm)
Engine Oil Filter 18 in-lbs (2 Nm)
Front Gearcase Drain/Fill
Plug
10 ft-lbs (14 Nm)
Ignition Coil Fastener 7 ft-lbs (10 Nm)
Spark Arrestor Fastener 8 ft-lbs (11 Nm)
Spark Plug 9 ft-lbs (12 Nm)
ENGINE / COOLING / EXHAUST
PART DESCRIPTION TORQUE
SPECIFICATION
Battery Cable Fasteners 60 in-lbs (9 Nm)
Cargo Box Support
Fasteners
22 ft-lbs (30 Nm)
Crankshaft Harmonic
Damper Fastener 1. Torque fastener to 74
ft-lbs (100 N·m)
2. Loosen fastener 180°
3. Torque fastener to 22
ft-lbs (30 N·m) + 70°
Engine Mount Lower
Fasteners (LH Mount)
52 ft-lbs (70 Nm)
Engine / Transmission
Mount
Step 1: 26 in-lbs (3 Nm)
Step 2: 33 ft-lbs (45 Nm)
Engine / Transmission
Mount Isolator Fastener
33 ft-lbs (45 Nm)
Exhaust Head Pipe
Mounting Fasteners
Step 1: 60 in-lbs (7 Nm)
Step 2: 22 ft-lbs (30 Nm)
Heat Shield Fasteners 71 in-lbs (8 Nm)
Head pipe to Muffler
Studs
18 ft-lbs (25 Nm)
Intake Hose Clamps 35 in-lbs (3 Nm)
Intake Mounting
Fasteners
9 ft-lbs (12 Nm)
Isolator Mounting Bracket
Fastener
18 ft-lbs (25 Nm)
Oxygen Sensor 30 ft-lbs (40 Nm)
PART DESCRIPTION TORQUE
SPECIFICATION
Prop Shaft Coupling
Fasteners
11 ft-lbs (15 Nm)
Radiator Mounting
Fasteners
9 ft-lbs (12 Nm)
Thermostat Cover
Fasteners
9 ft-lbs (12 Nm)
Transmission-to-Engine
Mounting Fasteners
Step 1: 11 ft-lbs (15 Nm)
Step 2: 44 ft-lbs (60 Nm)
FUEL SYSTEM
PART DESCRIPTION TORQUE
SPECIFICATION
Carbon Canister Filter
Fasteners
9 ft-lbs (12 Nm)
Fuel Tank Mounting
Fasteners
15 ft-lbs (20 Nm)
PFA Nut 70 ft-lbs (95 Nm)
PVT SYSTEM
PART DESCRIPTION TORQUE
SPECIFICATION
Drive Clutch Retaining
Bolt
Step 1: 140 ft-lbs (190
Nm)
Step 2: Loosen two full
turns (720°)
Step 3: 118 ft-lbs (160
Nm)
Driven Clutch Helix
Fasteners
63 ft-lbs (85 Nm)
Driven Clutch Retaining
Bolt
55 ft-lbs (75 Nm)
Inner PVT Cover
Fasteners
qq: 11 ft-lbs (15 Nm)
ww: 35 in-lbs (4 Nm)
Outer PVT Cover
Fasteners
60 in-lbs (7 Nm)
TRANSMISSION
PART DESCRIPTION TORQUE
SPECIFICATION
Gear Position Sensor
Shield Fasteners
qq: 15 ft-lbs (20 Nm)
ww: 22 ft-lbs (30 Nm)
ee: 72 in-lbs (8 Nm)
Shift Cable Bracket
Fasteners
22 ft-lbs (30 Nm)
GENERAL INFORMATION

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.7
PART DESCRIPTION TORQUE
SPECIFICATION
Shift Cable Jam Nut 7 ft-lbs (10 Nm)
Transmission Drain/Fill
Plug
14 ft-lbs (19 Nm)
FINAL DRIVE
PART DESCRIPTION TORQUE
SPECIFICATION
Front Gearcase Bracket
Vertical Bolts 1. Install vertical bolts
on drivers side and
torque nuts until 1-
2mm gap
2. Torque Gearcase
Isolator bolts: 55 ft-
lbs (75 Nm) + 180°
3. Torque vertical
bolts: 81 ft-lbs (110
Nm)
Front Gearcase Pinion
Housing Fasteners
7 ft-lbs (10 Nm) – Apply
Loctite 2760
Front Gearcase Ring
Gear Assembly Fasteners
14 ft-lbs (19 Nm) + 40°
Front Gearcase Shift Arm
Fasteners
50 in-lbs (6 Nm)
Gearcase Cover Plate
Fasteners
23 ft-lbs (31 Nm)
Gearcase Isolator
Fasteners (Front and
Rear)
55 ft-lbs (75 Nm) + 180°
Prop Shaft Mounting
Bracket Fasteners (4-
seat)
15 ft-lbs (20 Nm)
Prop Shaft Support
Bearing Fasteners (4-
seat)
33 ft-lbs (45 Nm)
Wheel Hub Axle Nut 89 ft-lbs (120 Nm)
Wheel Nuts 148 ft-lbs (200 Nm)
STEERING / SUSPENSION
PART DESCRIPTION TORQUE
SPECIFICATION
Control Arm Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Hub Mounting Fasteners 81 ft-lbs (110 Nm)
PART DESCRIPTION TORQUE
SPECIFICATION
Knuckle Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Lower Ball Joint Nut 44 ft-lbs (60 Nm) + 90°
(Single Use)
Upper Ball Joint Pinch
Bolt
52 ft-lbs (70 Nm) -
Torque bolt side
Radius Rod Fasteners Inner Radius Rod
Fasteners (Single Use):
52 ft-lbs (70 Nm) + 90°
Outer Radius Rod
Fasteners: 133 ft-lbs
(180 Nm) - Torque bolt
side
Shock Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
Stabilizer Bar Link
Fasteners
81 ft-lbs (110 Nm)
Stabilizer Bar Mounting
Fasteners
52 ft-lbs (70 Nm)
Steering Coil Assembly
Fasteners
27 in-lbs (3 Nm
Steering Column Cover
Fasteners
27 in-lbs (3 Nm
Steering Rack Mounting
Plate Fasteners
44 ft-lbs (60 Nm)
Steering Shaft Bearing
Fasteners
22 ft-lbs (30 Nm)
Steering Shaft Pinch Bolt
(Lower)
26 ft-lbs (35 Nm) + 90°
Steering Shaft Pinch Bolt
(Upper)
22 ft-lbs (30 Nm)
Steering Tilt Bracket
Fasteners
33 ft-lbs (45 Nm)
Steering Wheel Nut 66 ft-lbs (90 Nm)
Tie Rod End Ball Joint
Nuts:
52 ft-lbs (70 Nm) + 90°
Tie Rod Jam Nut 89 ft-lbs (120 Nm)
Toe Link Fasteners 133 ft-lbs (180 Nm) -
Torque bolt side
Trailing Arm Mounting
Fasteners
133 ft-lbs (180 Nm) -
Torque bolt side
GENERAL INFORMATION
1

1.8 9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
BRAKE SYSTEM
PART DESCRIPTION TORQUE
SPECIFICATION
Brake Caliper Fasteners
(Front)
73 ft-lbs (100 Nm)
Brake Caliper Fasteners
(Rear)
52 ft-lbs (70 Nm)
Junction Block Fasteners 35 in-lbs (4 Nm)
Brake Banjo Bolt 51 ft-lbs (70 Nm)
Master Cylinder
Fasteners
Bracket Fasteners 7 ft-lbs (10 Nm)
Master Cylinder Bolt
Nut - Master Cylinder
Fastener
21-23 ft-lbs (28-31 Nm)
Nut - Master Cylinder Bolt 4ft-lbs (6 Nm)
BODY / FRAME
PART DESCRIPTION TORQUE
SPECIFICATION
Body Fasteners 7 ft-lbs (10 Nm)
Body Panel Fasteners 7 ft-lbs (10 Nm)
Box Support Fasteners 22 ft-lbs (30 Nm)
Door Hinge Fasteners 18 ft-lbs (24 Nm)
Door Latch Actuator
Assembly Fasteners
9 ft-lbs (12 Nm)
Door Latch Fasteners 9 ft-lbs (12 Nm)
Door Panel Fasteners 35 in-lbs (4 Nm)
Door Striker Fasteners 9 ft-lbs (12 Nm)
Door Trim Bracket
Fasteners
18 in-lbs (2 Nm)
Driveline Support
Fasteners
44 ft-lbs (60 Nm)
Engine Mount Fasteners 44 ft-lbs (60 Nm)
Frame Cross Bar
Fastener (4 Seat)
(M8x1.25x20)
18 ft-lbs (25Nm)
Frame Cross Bar
Fastener (4 Seat)
(M8x1.25x16))
15 ft-lbs (20Nm)
PART DESCRIPTION TORQUE
SPECIFICATION
Front Bumper Fasteners 37 ft-lbs (50 Nm)
Handle Latch Fastener 22 in-lb ( 3 Nm)
Hinge Bracket Fasteners 18 ft-lbs (24 Nm)
Latch Hook Fastener 9 ft-lbs (12 Nm)
Oil Filter Guard Fastener 44 in-lbs (5 Nm)
Propshaft Mount Fastener 15 ft-lbs (20 Nm)
Rear Seat Base Fastener 22 ft-lbs (30 Nm)
Rear Seat Striker
Fastener
35 in-lbs (4 Nm)
Roof Fasteners 11 ft-lbs (15 Nm)
ROPS Fasteners (2-Seat) 1. B-Pillar Fasteners qq
-ww: 148 ft-lbs (200
Nm)
2. C-Pillar Fasteners ee
-rr: 89 ft-lbs (120
Nm)
3. A-Pillar Fasteners tt
-ii: 89 ft-lbs (120
Nm)
4. Confirm B-Pillar
Fastener Torque: 148
ft-lbs (200 Nm)
ROPS Fasteners (4-Seat) 1. C-Pillar Fasteners qq
-ww: 148 ft-lbs (200
Nm)
2. D-Pillar Fasteners ee
-rr: 89 ft-lbs (120
Nm)
3. A-Pillar Fasteners tt
-ii: 89 ft-lbs (120
Nm)
4. B-Pillar Fasteners oo
-dd: 44 ft-lbs (60 Nm)
5. Confirm C-Pillar
Fastener Torque: 148
ft-lbs (200 Nm)
Seat Base Fasteners 15 ft-lbs (20 Nm)
Seat Frame Hinge
Fastener
15 ft-lbs (20 Nm)Starting
Seat Hinge Nut 7 ft-lbs (10 Nm)
GENERAL INFORMATION

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.9
PART DESCRIPTION TORQUE
SPECIFICATION
Seat Latch Fastener 6 ft–lb ( 9 Nm )
Seat Release Assembly
Fastener
10 in-lbs (1 Nm)
Seat Shell Tube Fastener 10 in-lbs (1 Nm)
Skid Plate Fasteners 9 ft-lbs (12 Nm)
Skid Plate Plug Fasteners
(Hex)
9 ft-lbs (12 Nm)
Skid Plate Plug Fasteners
(Torx)
44 in-lbs (5 Nm)
Tilt Assembly Bracket
Fastener
15 ft-lbs (20 Nm)
Underseat Flip Panel
Fastener
6 ft-lb (8 Nm)
Upper Control Arm
Bracket Fasteners
52 ft-lbs (70 Nm)
ELECTRICAL
PART DESCRIPTION TORQUE
SPECIFICATION
Alternator Cover
Fasteners
6 ft-lbs (9 Nm)
Alternator Mounting
Fasteners
15 ft-lbs (20 Nm)
Crankshaft Position
Sensor (CPS) Fastener
9 ft-lbs (12 Nm)
ECU Fasteners 27 in-lbs (3 Nm)
Electronic Throttle Control
(ETC) Fasteners
7 ft-lbs (10 Nm)
Ignition Coil Fasteners 7 ft-lbs (10 Nm)
Knock Sensor Fastener 15 ft-lbs (20 Nm)
Pedal Position Sensor
(PPS) Fasteners
18 ft-lbs (24 Nm)
Starter Mounting
Fasteners
26 ft-lbs (35 Nm)
Starter Positive Terminal
Fastener
11 ft-lbs (15 Nm)
GENERAL INFORMATION
1

1.10 9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
VEHICLE SPECIFICATIONS
2022 RZR PRO R
CATEGORY DIMENSION / CAPACITY
Length 136.5″ / 346.7 cm
Width 74″ / 188.0 cm
Height 73.4″ / 186.5 cm
Wheel Base 104.5″ / 265.4 cm
Ground Clearance 16″ / 40.6 cm
Dry Weight
Sport: 2085 lbs. / 946 kg
Premium: 2144 lbs. / 973 kg
Ultimate: 2187 lbs. / 992 kg
Gross Vehicle Weight
Sport: 2940 lbs. / 1334 kg
Premium: 3010 lbs. / 1365 kg
Ultimate: 3040 lbs. / 1379 kg
Cargo Box Capacity 300 lbs. / 136 kg
Maximum Weight Capacity
(Payload)
740 lbs. / 336 kg
(Includes riders, cargo and
accessories)
Hitch Towing Capacity This vehicle is not equipped with
a hitch for towing loads. Do not
use this vehicle for towing. Do
not modify the vehicle by adding
a hitch.
Hitch Tongue Capacity
GENERAL INFORMATION

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.11
ENGINE
Platform 4-Stroke Gas, DOHC
Engine Displacement 1997 cc
Number of Cylinders 4
Bore & Stroke 93 x 73.5 mm
Compression Ratio 12.5:1
Engine Idle Speed 1250 +/- 100 RPM
Engine Max Speed 8560 RPM
Valve Clearance (Intake) .003 - .008” (0.076 - 0.20 mm)
Valve Clearance (Exhaust) .008 - .014” (0.20 - 0.35 mm)
Engine Hot Light Instrument Cluster Indicator
Lubrication Wet Sump
Oil Requirements
PS-4 Full Synthetic 5W-50 or
PS-4 Extreme Full Synthetic
0W-50
Oil Capacity 5.5 qt (5.2 L)
Coolant Type Polaris 50/50 Extended Life
Anti-freeze
Coolant Capacity 10.4 qt (9.8 L)
FUEL SYSTEM
Type Bosch MG1
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure (key-on
engine-off)
58 ± 2 PSI (399 ± 13.7 kPa)
Fuel Capacity /
Requirement
12.1 gal. (45.8 L)
91 Octane (minimum)
ELECTRICAL
Alternator Max Output 1700 Watts @ 3250 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System MG1 ECU
Spark Plug / Gap ZMR7A-10 / 0.9-1.0 mm
Battery / Amp Hr Sport: 12v Flooded, 400 CCA /
31 A/hr
Premium/Ultimate: 2 x 12v
Flooded, 400 CCA / 31 A/hr
DC Outlet Standard 12 Volt
Relays Start, Fan, EFI, Pump, Chassis,
EPS, Accy, Shocks, SCM
ELECTRICAL
Fuses
PDM2
10A Term Blk
10A Instr Accy
15A Start
7.5A Lights
10A SCM
15A Chassis
7.5A Instr Unsw
10A Pwr Pt1
7.5A Coils 1 & 4
7.5A Coils 2 & 3
15A Shock
10A EFI
10A Fuel
10A Front Diff
15A Charge
PDM1
30A Instr Unsw, Lights, Instr
Accy, Term Blk
30A Pwr Pt1, Chassis, SCM,
Shock
30A EFI
30A Fan
50A EPS
30A Audio Amp
200A PULSE Pwr
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type Dual Range - P/ R / N / L / H
Front/Rear Gearcase
Lubricant 80W-140 Angle Drive Fluid
Front Gearcase Capacity 12.2 oz (360 mL) - Fill to Spill
Rear Gearcase Capacity 16.1 oz (475 mL) - Fill to Spill
Transmission Lubricant AGL Synthetic Gearcase
Lubricant
Transmission Capacity 29.6 oz (875 mL) - Fill to Spill
STEERING / SUSPENSION
Front Toe
1/4” toe-in – 1/4” toe-out
(6.4 mm toe-in – 6.4 mm toe-
out)
Rear Toe 1/4” toe-in (6.4 mm toe-in)
Rear Thrust Angle 0 - 1/8” (0 - 3mm)
Front Suspension
Independent Dual A-arm with
stabilizer bar
Walker Evans 2.5” Velocity
Needle Shock w/16-position
adjustable clickers OR
FOX 3.0 Live Valve X2 Internal
Bypass w/Dynamix DV
Front Travel 22.2″ (56.4 cm)
Rear Suspension
Independent Trailing Arm with
stabilizer bar
Walker Evans 3.0” Velocity
Needle Shock w/16-position
adjustable clickers OR
GENERAL INFORMATION
1

1.12 9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
STEERING / SUSPENSION
FOX 3.0 Live Valve X2 Internal
Bypass w/Dynamix DV
Usable Rear Travel 29.2″ (74.2 cm)
Spring Adjustment Threaded Spanner Wrench
Adjustment
WHEELS / BRAKES
Front Rim / Size Aluminum 15 x 7
Rear Rim / Size Aluminum 15 x 7
Front Tire Make / Model /
Size
Maxxis Rampage Fury
32 x 10 R15
Rear Tire Make / Model /
Size
Maxxis Rampage Fury
32 x 10 R15
Tire Air Pressure Front 15 psi (103 kPa)
WHEELS / BRAKES
Rear 15 psi (103 kPa)
Brake System
4 Wheel Hydraulic
Front: Triple Bore Caliper
Rear – Dual Bore Caliper
Brake Fluid DOT 4
2022 RZR PRO R CLUTCH CHART
MODEL ALTITUDE SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
2022
RZR
PRO R
0-1800 Meters
(0-6000 Feet)
W-38-117
(1327358) Black
(7045118)
Black
(7045119)
1800-3700 Meters
(6000-12000 Feet)
W-38-110
(1323778)
GENERAL INFORMATION

9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc. 1.13
2022 RZR PRO R 4
CATEGORY DIMENSION / CAPACITY
Length 165.5″ / 420.4 cm
Width 74″ / 188.0 cm
Height 74″ / 187.9 cm
Wheel Base 133.5″ / 339 cm
Ground Clearance 16″ / 40.6 cm
Dry Weight
Sport: 2365 lbs. / 1072 kg
Premium: 2437 lbs. / 1105 kg
Ultimate: 2480 lbs. / 1125 kg
Gross Vehicle Weight
Sport: 3471 lbs. / 1574 kg
Premium: 3545 lbs. / 1608 kg
Ultimate: 3555 lbs. / 1612 kg
Cargo Box Capacity 300 lbs. / 136 kg
Maximum Weight Capacity
(Payload)
900 lbs. / 408 kg
(Includes riders, cargo and
accessories)
Hitch Towing Capacity This vehicle is not equipped with
a hitch for towing loads. Do not
use this vehicle for towing. Do
not modify the vehicle by adding
a hitch.
Hitch Tongue Capacity
GENERAL INFORMATION
1

1.14 9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
ENGINE
Platform 4-Stroke Gas, DOHC
Engine Displacement 1997 cc
Number of Cylinders 4
Bore & Stroke 93 x 73.5 mm
Compression Ratio 12.5:1
Engine Idle Speed 1250 +/- 100 RPM
Engine Max Speed 8560 RPM
Valve Clearance (Intake) .003 - .008” (0.076 - 0.20 mm)
Valve Clearance (Exhaust) .008 - .014” (0.20 - 0.35 mm)
Engine Hot Light Instrument Cluster Indicator
Lubrication Wet Sump
Oil Requirements
PS-4 Full Synthetic 5W-50 or
PS-4 Extreme Full Synthetic
0W-50
Oil Capacity 5.5 qt (5.2 L)
Coolant Type Polaris 50/50 Extended Life
Anti-freeze
Coolant Capacity 12.4 qt (11.7 L)
FUEL SYSTEM
Type Bosch MG1
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure (key-on
engine-off)
58 ± 2 PSI (399 ± 13.7 kPa)
Fuel Capacity /
Requirement
12.3 gal. (46.5 L)
91 Octane (minimum)
ELECTRICAL
Alternator Max Output 1700 Watts @ 3250 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System MG1 ECU
Spark Plug / Gap ZMR7A-10 / 0.9-1.0 mm
Battery / Amp Hr Sport: 12v Flooded, 400 CCA /
31 A/hr
Premium/Ultimate: 2 x 12v
Flooded, 400 CCA / 31 A/hr
DC Outlet Standard 12 Volt
Relays Start, Fan, EFI, Pump, Chassis,
EPS, Accy, Shocks, SCM
ELECTRICAL
Fuses
PDM2
10A Term Blk
10A Instr Accy
15A Start
7.5A Lights
10A SCM
15A Chassis
7.5A Instr Unsw
10A Pwr Pt1
7.5A Coils 1 & 4
7.5A Coils 2 & 3
15A Shock
10A EFI
10A Fuel
10A Front Diff
15A Charge
PDM1
30A Instr Unsw, Lights, Instr
Accy, Term Blk
30A Pwr Pt1, Chassis, SCM,
Shock
30A EFI
30A Fan
50A EPS
30A Audio Amp
200A PULSE Pwr
DRIVETRAIN
Transmission Type Polaris Automatic PVT
Shift Type Dual Range - P/ R / N / L / H
Front/Rear Gearcase
Lubricant 80W-140 Angle Drive Fluid
Front Gearcase Capacity 12.2 oz (360 mL) - Fill to Spill
Rear Gearcase Capacity 16.1 oz (475 mL) - Fill to Spill
Transmission Lubricant AGL Synthetic Gearcase
Lubricant
Transmission Capacity 29.6 oz (875 mL) - Fill to Spill
STEERING / SUSPENSION
Front Toe
1/4” toe-in – 1/4” toe-out
(6.4 mm toe-in – 6.4 mm toe-
out)
Rear Toe 1/4” toe-in (6.4 mm toe-in)
Rear Thrust Angle 0 - 1/8” (0 - 3mm)
Front Suspension
Independent Dual A-arm with
stabilizer bar
Walker Evans 2.5” Velocity
Needle Shock w/16-position
adjustable clickers OR
FOX 3.0 Live Valve X2 Internal
Bypass w/Dynamix DV
Front Travel 22.2″ (56.4 cm)
Rear Suspension
Independent Trailing Arm with
stabilizer bar
Walker Evans 3.0” Velocity
Needle Shock w/16-position
adjustable clickers OR
GENERAL INFORMATION