Polaris RANGER RZR S User manual

Pantone 426C
Owner's Manual
for Maintenance and Safety
RANGER RZR
RANGER RZR EPS
TM
TM

WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.

The text is printed on 100% recycled
with 40% post-consumer waste (PCW).

Pantone 426C
WARNING
For your nearest Polaris dealer,
call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
Phone [phone]
Part No. 9922955 Rev 01
Printed in USA
Improper vehicle use can result in SEVERE INJURY or DEATH
NEVER Operate:
• without first viewing safety video and quick start guide.
• with more than one passenger.
• on hills steeper than 15 degrees.
• on public roads.
• on paved surfaces - pavement may seriously affect handling and control.
ALWAYS:
• keep hands and feet inside vehicle.
• reduce speed and use extra caution when carrying a passenger.
• operate slowly in reverse - avoid sharp turns or sudden braking.
• watch for branches or other hazards that could enter vehicle.
• make sure passenger reads and understands all safety labels.
ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR
OPERATOR AND PASSENGER
NEVER USE ON PUBLIC ROADS - NEVER USE WITH DRUGS OR ALCOHOL
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND
WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS
DEALER FOR A REPLACEMENT.
• with non-Polaris approved accessories - they may seriously affect stability.

1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
•RANGER utility vehicles
• Victory motorcycles
We believe Polaris sets a standard of excellence for all utility and recre-
ational vehicles manufactured in the world today. Many years of experi-
ence have gone into the engineering, design, and development of your
Polaris vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the Polaris Service Manual and should be
performed only by a Factory Certified Master Service Dealer (MSD)
Technician.
Your Polaris dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your ser-
vice needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and acces-
sories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!

2
POLARIS, POLARIS THE WAY OUT, RANGER and RANGER RZR are registered
trademarks of Polaris Industries Inc.
Copyright 2010 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrep-
ancies may result between the actual vehicle and the information presented in this publi-
cation. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2010 RANGER RZR/RZR EPS Owner’s Manual
P/N 9922955

3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . 26
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Emission Control Systems . . . . . . . . . . . . . . . 66
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 120
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 122
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 123
Declaration of Conformity . . . . . . . . . . . . . . . 127
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 135
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

4
INTRODUCTION
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and sym-
bols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.

5
INTRODUCTION
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your Polaris vehicle is not a toy and can be
hazardous to operate. This vehicle handles differently than cars, trucks or other
off-road vehicles. A collision or rollover can occur quickly, even during routine
maneuvers like turning, or driving on hills or over obstacles, if you fail to take
proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with the
vehicle.
• Complete the New Operator Driving Procedures outlined on pages 54-55.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
• This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone
under 16 years of age or anyone without a valid driver’s license.
WARNING

6
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Vehicle Identification Number: ______________________________________________
Engine Serial Number: ___________________________________________________
Key Number ____________________________________________________________
Engine Serial Number
Key
Number
Vehicle Identification
Number
####

7
SAFETY
Equipment Modifications
Your Polaris vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle
stability. Failure of critical machine components may result from opera-
tion with any modifications, especially those that increase speed or
power. This vehicle may become less stable at speeds higher than those
for which it is designed. Loss of control may occur at higher speeds.
Do not install on a Polaris vehicle any equipment that may increase the
speed or power of the vehicle, or make any other modifications to the
vehicle for these purposes. Any modifications to the original equipment
of the vehicle create a substantial safety hazard and increase the risk of
bodily injury.
The warranty on your Polaris vehicle is terminated if any equipment has
been added to the vehicle, or if any modifications have been made to the
vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mow-
ers, blades, tires, sprayers, or large racks, may change the handling char-
acteristics of the vehicle. Use only Polaris-approved accessories, and
familiarize yourself with their function and effect on the vehicle.

8
SAFETY
Safe Riding Gear
Always wear appropriate clothing when riding a Polaris vehicle. Wear
protective clothing for comfort and to reduce the chance of injury.
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding this
Polaris vehicle, always wear a helmet that meets or exceeds established
safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Helmet
Eye
Protection
Gloves
Sturdy
Footwear
Long
Pants
Long
Sleeves
E
4
051039
0006.31

9
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. When-
ever riding a Polaris vehicle, always wear shatterproof goggles or use a
shatterproof helmet face shield. Polaris recommends wearing approved
Personal Protective Equipment (PPE) bearing markings such as VESC
8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Wear gloves for comfort and for protection from sun, cold weather and
other elements.
Boots
Wear sturdy footwear. Do not ride a Polaris vehicle with bare feet.
Clothing
Wear long sleeves and long pants to protect arms and legs.

10
SAFETY
Safety Warnings
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual. See the OPERATION
section of the owner’s manual for proper operating procedures.
Operating Without Instruction
Operating this vehicle without proper instruction
increases the risk of an accident. The operator
must understand how to operate the vehicle
properly in different situations and on different
types of terrain. Complete the New Operator
Driving Procedures outlined on pages 54-55.
All operators must read and understand the
owner's manual and all warning and instruction
labels before operating the vehicle. Never allow a
guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures
outlined on pages 54-55.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone
under 16 years of age or anyone without a valid driver’s license. Never operate
with a passenger under the age of 12. Make sure any passenger is tall enough
to comfortably and safely reach the hand holds and place both feet on the floor.
Accessories
Non-approved accessories may seriously affect vehicle stability. Using
accessories not approved by Polaris for use on this vehicle could cause loss of
control or an accident. Never operate with accessories not approved by Polaris
for use on this vehicle.
Using Alcohol or Drugs
Riding in this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
Never consume alcohol or drugs before or while
operating or riding in this vehicle.
WARNING

11
SAFETY
Safety Warnings
Failure to Inspect Before Operating
Failure to inspect and verify that the
vehicle is in safe operating condition
before operating increases the risk of an
accident.
Always inspect the vehicle before each
use to make sure it's in safe operating
condition.
Always follow the inspection and
maintenance procedures and schedules
described in the owner's manual.
Protective Apparel
Riding in this vehicle without wearing an
approved helmet and protective eyewear
increases the risk of a serious injuries in
the event of an accident.
Operator and passenger must always
wear an approved helmet that fits properly
and eye protection (goggles or face
shield).
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of an accident or sudden stop. Riders must wear seat belts at
all times. Seat belts reduce the severity of injury in the event of a sudden stop or
accident. Always make sure the seat belts are secured for both the operator and
passenger before riding.
Cab Nets/Side Guards
Riding in this vehicle without using the cab nets and side guards increases the
risk of serious injury or death in the event of an accident or overturn. Always use
the cab nets and side guards while riding in this vehicle.
Always keep hands and feet inside the vehicle at all times.

12
SAFETY
Safety Warnings
Carrying a Passenger
Never carry a passenger until you have operated this vehicle for at least two
hours and have completed the New Operator Driving Procedures outlined on
pages 54-55.
Carrying Multiple Passengers
Carrying more than one passenger in this
vehicle can affect the operator’s ability to
steer and operate the controls, which
increases the risk of loss of control and
accident or overturn.
Never carry more than one passenger in this
vehicle.
Passengers in the Cargo Box
Carrying a passenger in the cargo box could
result in a fall from the vehicle or contact with
moving components. Never allow a passenger
to ride in the cargo box. A passenger must
always be seated in the passenger seat with
seat belt secured.
Operating on Pavement
Operating this vehicle on paved surfaces
(including sidewalks, paths, parking lots, and
driveways) may seriously affect handling and control of the vehicle, and may
cause the vehicle to go out of control. This vehicle's tires are designed for off-
road use only, not for use on pavement.
Avoid operating the vehicle on pavement. If you must operate on a paved
surface, travel slowly and do not make sudden turns or stops.
Operating on Public Roads
Operating this vehicle on public streets,
roads or highways could result in a
collision with another vehicle.
Never operate this vehicle on any public
street, road or highway, including dirt and
gravel roads.
In many areas it's illegal to operate
vehicles of this type on public streets,
roads and highways.

13
SAFETY
Safety Warnings
Operating at Excessive Speeds
Operating this vehicle at
excessive speeds increases the
operator's risk of losing control.
Always operate at a speed that's
appropriate for the terrain, the
visibility and operating
conditions, your skills and your
passenger’s skills.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or
overturn. Always follow proper procedures for turning as described in the
owner's manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
Physical Control of the Vehicle
Removing hands from the steering wheel or hand holds or removing feet from
the floor while riding increases the risk of loss of control and accident or
overturn.
The operator should always keep both hands on the steering wheel during
operation. A passenger should always be seated in the passenger seat with
both feet on the floor and with both hands securely grasping the hand holds.
Always keep hands and feet inside the vehicle at all times.
Jumps and Stunts
Exhibition driving increases the risk of
an accident or overturn. DO NOT do
power slides, “donuts”, jumps or other
driving stunts. Avoid exhibition driving.

14
SAFETY
Safety Warnings
Descending Hills Improperly
Improperly descending a hill could cause
loss of control or overturn. Always follow
proper procedures for traveling down hills
as described in the owner's manual.
• Always descend a hill with the transmis-
sion in forward gear. Never descend a
hill with the transmission in neutral.
• Always check the terrain carefully
before descending a hill.
• Never travel down a hill at high speed.
• Avoid traveling down a hill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight downhill.
Improper Hill Climbing
Improper hill climbing could cause loss of
control or overturn. Use extreme caution
when operating on hills. Always follow
proper procedures for hill climbing as
described in the owner's manual. See
page 58.
+15°
+15°

15
SAFETY
Safety Warnings
Crossing Hillsides
Driving on a sidehill is not recommended.
Improper procedure could cause loss of
control or overturn. Avoid crossing the side
of any hill unless absolutely necessary.
If crossing a hillside is unavoidable, always
follow proper procedures as described in
the owner's manual. See page 59.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing
a hill could cause an overturn. Maintain a
steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle
is fully stopped. Place the transmission in
reverse and slowly allow the vehicle to roll
straight downhill while applying light brake
pressure to control speed.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating
on unfamiliar terrain could result in an
accident or overturn.
Unfamiliar terrain may contain hidden rocks,
bumps, or holes that could cause loss of
control or overturn.
Travel slowly and use extra caution when
operating on unfamiliar terrain. Always be
alert to changing terrain conditions.

16
SAFETY
Safety Warnings
Operating on Slippery Terrain
Operating on excessively rough, slippery
or loose terrain could cause loss of
traction, loss of control, accident or
overturn.
Do not operate on excessively rough,
slippery or loose terrain. Always use extra
caution on rough, slippery or loose terrain.
Operating Improperly in
Reverse
Improperly operating in reverse could
result in a collision with an obstacle or
person. Always follow proper operating
procedures as outlined in this manual.
See page 62.
Before shifting into reverse gear, always
check for obstacles or people behind the
vehicle. When it's safe to proceed, back
slowly.
Improper Tire Maintenance
Operating this vehicle with improper tires
or with improper or uneven tire pressure
could cause loss of control, accident or
overturn.
Always use the size and type of tires
specified for your vehicle. Always maintain
proper tire pressure as described in the
owner's manual and on safety labels.