Polaris RZR 570 2013 User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed March 2016 (PN 9926813 R04)
© Copyright 2016 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2013-2016 RZR 570
Service Manual

UNDERSTANDING SAFETY LABELS AND DIRECTIONS
Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE
NOTE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.

TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.
REVISION INDEX
REV DATE CHANGES
R01 10/01/2015 Initial release
R02 12/15/2015 Updated Spark Plug spec information
R03 12/30/2015
• Revised cylinder head bolt torque to be based on bolt color instead of model
year
• Reworded Oil Change procedure
R04
2/29/2016 Clarified CAN system testing
3/22/2016 • Clarified wheel lug nut torque differences
• Updated EBS and non-EBS Driven Clutch procedures

2013-2016 RZR 570
Service Manual
Chapter Summary
CHAPTER 1: GENERAL INFORMATION
CHAPTER 2: MAINTENANCE
CHAPTER 3: ENGINE / COOLING SYSTEM
CHAPTER 4: FUEL SYSTEM
CHAPTER 5: PVT SYSTEM
CHAPTER 6: TRANSMISSION
CHAPTER 7: FINAL DRIVE
CHAPTER 8: STEERING / SUSPENSION
CHAPTER 9: BRAKE SYSTEM
CHAPTER 10: BODY / FRAME
CHAPTER 11: ELECTRICAL

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GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION .............................................................................1.2
MODEL NUMBER DESIGNATION .....................................................................1.2
MODEL NUMBER DESIGNATION (2015 +) ............................................................1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION............................................1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) ...................................1.3
VEHICLE INFORMATION................................................................................ 1.4
REPLACEMENT KEYS ................................................................................1.4
PUBLICATION NUMBERS .............................................................................1.4
SPECIAL TOOLS ......................................................................................1.5
GENERAL SPECIFICATIONS ........................................................................... 1.6
2013 RANGER RZR 570...............................................................................1.6
2013 RANGER RZR 570 LE ...........................................................................1.8
2013 RANGER RZR 570 INTL ........................................................................1.10
2014 RZR 570 ........................................................................................1.12
2014 RZR 570 LE.....................................................................................1.14
2015 RZR 570 ........................................................................................1.16
2015 RZR 570 LE.....................................................................................1.18
2016 RZR 570 ........................................................................................1.20
2016 RZR 570 LE.....................................................................................1.22
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
MASTER TORQUE TABLE ...........................................................................1.24
CONVERSION TABLE ................................................................................1.27
STANDARD BOLT TORQUE SPECIFICATION ........................................................1.28
METRIC BOLT TORQUE SPECIFICATION............................................................1.28
SAE TAP / DRILL SIZES ..............................................................................1.29
METRIC TAP / DRILL SIZES ..........................................................................1.29
DECIMAL EQUIVALENTS ............................................................................1.30

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VEHICLE IDENTIFICATION
MODEL NUMBER DESIGNATION
Beginning with the 2014 model year, all RZR model num-
bers begin with “Z”.
2014 Example: Z14VH57AD
GROUP MODEL
YEAR CHASSIS DRIVE-
LINE
ENGINE /
MOTOR CODE CATEGORY OPTION REGION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th** 10th
Z 1 4 V H 5 7 A D
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 9th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 9th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
MODEL NUMBER DESIGNATION (2015 +)
Example: R15RUE57AC
GROUP MODEL YEAR MAKE / CHASSIS CODE ENGINE CODE REGION OPTION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th 10th**
R 1 5R U E 57A C
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 10th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 10th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
VEHICLE IDENTIFICATION NUMBER (VIN)
DESIGNATION
Example: 4XAJT87A0C3000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CHASSIS DRIVELINE ENGINE SIZE ENGINE MODIFIER CATEGORY CHECK DIGIT MODEL YEAR * MFG. LOCATION
INDIVIDUAL SERIAL NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4XAJT87A0C3000000
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014
GENERAL INFORMATION

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VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+)
Example: 4XARUE573FG000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CHASSIS
DRIVELINE
CHASSIS
MODIFIER
ENGINE SIZE
ENGINE MODIFIER
CHECK DIGIT
MODEL YEAR *
MFG. LOCATION
INDIVIDUAL SERIAL NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A R U E 5 7 3 F G 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014; F = 2015; G= 2016
GENERAL INFORMATION
1

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VEHICLE INFORMATION
REPLACEMENT KEYS
Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the
original key and refer to the chart to the right for the proper part number.
(i.e. In this example, the first two digits are 31 which would use key blank PN 4110141.
SERIES# PART NUMBER
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
PUBLICATION NUMBERS
MODEL MODEL NO. OWNER’S MANUAL PARTS MANUAL
2013 RZR 570 R13VH57AD
9924102 9924103 2013 RZR 570 LE R13VH6EAK
2013 RZR 570 International R13VH57FX 9924198
2014 RZR 570 Z14VH57AD 9924710 9924711
2014 RZR 570 LE Z14VH6EAI
2015 RZR 570 Z15VHA57AJ
9925470 9925683 2015 RZR 570 EPS Z15VHE57AK
Z15VHE57AS
2015 RZR 570 EU Z15VHA57FJ 9925856
2016 RZR 570 Z16VHA57A2
9926398 9926399
2016 RZR 570 EPS Z16VHE57AK
2016 RZR 570 EU Z16VHA57FJ 9926383
NOTE
Polaris factory publications can be found at www.polaris.com or purchased from www.purepolaris.com.
GENERAL INFORMATION