Polaris 2014 Sportsman 570 EF User manual

FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer®technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.
Publication Printed August 2013 (PN 9924871 R03)
© Copyright 2013 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2014 Polaris Sportsman® 570 EFI
Service Manual

UNDERSTANDING SAFETY LABELS AND DIRECTIONS
Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE:
NOTE provides key information by clarifying instructions.
IMPORTANT:
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCT(S) MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.

1
GENERAL INFORMATION
2
MAINTENANCE
3
ENGINE
4
FUEL SYSTEM - GENERAL
5
BODY / STEERING / SUSPENSION
6
CLUTCHING
7
FINAL DRIVE
8
TRANSMISSION
9
BRAKES
10
ELECTRICAL

1
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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION.............................................................................. 1.2
MODEL NUMBER DESIGNATION..................................................................1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION ........................................1.2
VEHICLE AND ENGINE SERIAL NUMBERS .......................................................1.3
TRANSMISSION I.D. LOCATION ...................................................................1.4
VEHICLE INFORMATION ................................................................................1.5
PUBLICATION PART NUMBERS ...................................................................1.5
REPLACEMENT KEYS.............................................................................1.5
SPECIAL TOOLS ..................................................................................1.5
VEHICLE SPECIFICATIONS.............................................................................1.6
2014 SPORTSMAN 570 EFI / EPS..................................................................1.6
2014 SPORTSMAN FOREST 570 EFI / EPS ........................................................1.7
2014 SPORTSMAN TOURING 570 EFI .............................................................1.8
2014 SPORTSMAN TOURING 570 EFI (INTL.) .....................................................1.9
CLUTCHING SPECIFICATIONS ........................................................................1.10
CLUTCHING CHART..............................................................................1.10
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
CONVERSION TABLE ............................................................................1.11
STANDARD BOLT TORQUE SPECIFICATION.....................................................1.12
METRIC BOLT TORQUE SPECIFICATION ........................................................1.12
SAE TAP / DRILL SIZES ..........................................................................1.13
METRIC TAP / DRILL SIZES ......................................................................1.14
DECIMAL EQUIVALENTS .........................................................................1.15

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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VEHICLE IDENTIFICATION
Model Number Designation
Example: A14KA09AD
GROUP MODEL
YEAR CHASSIS DRIVE-
LINE
ENGINE /
MOTOR CODE CATEGORY OPTION REGION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th** 10th
A 1 4 K A 0 9 A D
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 9th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 9th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.
Vehicle Identification Number (VIN) Designation
Example: 4XAKA09A0E3000000
WORLD MFG. ID
VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS
CHASSIS DRIVELINE ENGINE SIZE ENGINE MODIFIER CATEGORY CHECK DIGIT MODEL YEAR * MFG. LOCATION
INDIVIDUAL SERIAL NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A K A 0 9 A 0 E 3 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014
GENERAL INFORMATION

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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Vehicle and Engine Serial Numbers
The machine model number and serial number are important for vehicle identification. Be sure to refer to the engine
model number and serial number whenever corresponding about an engine. This information can be found on the
sticker applied to the top side of the crankcase (1).
The vehicle serial number is stamped on the frame on all models (2).
GENERAL INFORMATION
1

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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Transmission I.D. Location
The Transmission I. D. number is located on the RH side of the transmission case; visible from the RH side of the
vehicle.
GENERAL INFORMATION

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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VEHICLE INFORMATION
Publication Part Numbers
YEAR MODEL MODEL NO.
OWNER'S
MANUAL
PN
PARTS
MANUAL
PN
2014 Sportsman 570 A14MH57AA, AC, AD, FA 9924113 9924637
2014 Sportsman 570 EPS A14MH5EAA, AC, AJ 9924113 9924640
2014 Sportsman 570 Forest A14MH57FA, FJ 9924299 9924638
2014 Sportsman 570 EPS Forest A14MH5EFJ 9924299 9924642
2014 Sportsman Touring 570 A14DH57AA, AJ 9924134 9924605
2014 Sportsman 570 HD INT’L A14MH57TD 9924113 9924639
2014 Sportsman Touring 570 INT’L A14DH57FJ 9924134 9924607
Replacement Keys
Replacement keys can be made from the original key. To
identify which series the key is, take the first two digits on
the original key and refer to the chart to the right for the
proper part number. Should both keys become lost,
ignition switch replacement is required.
Series # Part Number
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
Special Tools
Special tools may be required while servicing this
vehicle. Some of the tools listed or depicted are
mandatory, while other tools may be substituted with a
similar tool, if available. Polaris recommends the use of
Polaris Special Tools when servicing any Polaris product.
Dealers may order special tools through Polaris’ official
tool supplier, Bosch Automotive Service Solutions, by
phone at 1-800-328-6657 or on-line at http://polaris.
service-solutions.com /.
GENERAL INFORMATION
1

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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VEHICLE SPECIFICATIONS
2014 Sportsman 570 EFI / EPS
MODEL NUMBER:
A14MH57AA, AC, AD, TD
A14MH5EAA, AC, AJ
SPORTSMAN 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Gross Vehicle Weight 1200 lbs. (544 kg)
Maximum Weight
Capacity
485 lbs. (220 kg) (operator, cargo,
accessories)
Dry Weight 702 lbs. (318.4 kg) (570 EFI)
713 lbs. (323.4 kg) (570 EPS)
Fuel Capacity 4.5 gal. (17 l)
Engine Oil Capacity 2 qts. (1.9 l)
Transmission Oil Capacity 32 oz. (948 ml)
Demand Drive Fluid
Capacity 9 oz. (265 ml)
Coolant Capacity 2.7 qts. (2.5 l)
Front Rack/Box Capacity 90 lbs. (40.8 kg)
Rear Rack/Box Capacity 180 lbs. (81.6 kg)
Receiver Hitch Tongue
Capacity
120 lbs./54.4 kg
Rear rack capacity and tongue
weight not to exceed 180 lbs./82
kg
Hitch Towing Rating 1225 lbs. (555.7 kg)
Unbraked Trailer Towing
Capacity* 1786 lbs. (810 kg)
Overall Length/Width/
Height
83 in. (211 cm) / 48 in. (122 cm) /
48 in. (122 cm)
Wheelbase 50.5 in. (128.3 cm)
Ground Clearance 11 in. (28 cm)
Minimum Turning Radius 65 in. (165 cm) unloaded
Engine Dual overhead cam, 4 valve 4
stroke single cylinder
Displacement 567 cc
SPORTSMAN 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Bore x Stroke 99mm x 73.6mm
Alternator Output 560 W @ 7000 RPM
Idle RPM 1200 ± 100
Compression Ratio 10:1
Starting System Electric
Fuel System Electronic Fuel Injection
Ignition System ECU
Spark Plug / Gap RG6YC / (0.7-0.8 mm)
Lubrication System Wet Sump
Driving System Type Automatic PVT (POLARIS
Variable Transmission)
Front Suspension MacPherson strut with 8.2" (21
cm) travel
Rear Suspension Progressive rate with 9.5" (24 cm)
travel
Shift Type H/L/N/R/P
Gear Reduction, Low 23.91:1
Gear Reduction, Reverse 21.74:1
Gear Reduction, Forward 9.75:1
Drive Ratio, Front 3.82:1
Tires/Pressure, Front 25x8-12 / 5 psi (34.5 kPa)
Tires/Pressure, Rear
25x10-12 / 5 psi (34.5 kPa)
25x11-12 / 5 psi (34.5 kPa) (LE
models)
Brakes, Front/Rear Single-Control Hydraulic Disc
Brake, Auxiliary Foot-Activated Hydraulic Disc
Brake, Parking Hydraulic lock, all wheel
Headlight
1 Single Beam on Headlight Pod
(50 watt)
2 Single Beam on Bumper (50
watt)
Taillights 8.26 watts
Brake Light 26.9 watts
Instrument Cluster LCD
* Based on EU Directive 76/432/EC
GENERAL INFORMATION

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
2014 Sportsman Forest 570 EFI / EPS
MODEL NUMBER:
A14MH57FA, FJ
A14MH5EFJ
SPORTSMAN FOREST 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Maximum Weight
Capacity
485 lbs. (220 kg) (operator, cargo,
accessories)
Dry Weight
720 lbs. (327 kg) +/- 7%, based
on configuration
731 lbs. (332 kg) (EPS) +/- 7%,
based on configuration
Fuel Capacity 4.5 gal. (17 l)
Engine Oil Capacity 2 qts. (1.9 l)
Transmission Oil Capacity 32 oz. (948 ml)
Demand Drive Fluid
Capacity 9 oz. (265 ml)
Coolant Capacity 2.7 qts. (2.5 l)
Front Rack/Box Capacity 90 lbs. (40.8 kg)
Rear Rack/Box Capacity 180 lbs. (81.6 kg)
Receiver Hitch Tongue
Capacity
120 lbs./54.4 kg
Rear rack capacity and tongue
weight not to exceed 180 lbs./82
kg
Hitch Towing Rating 1225 lbs. (555.7 kg)
Unbraked Trailer Towing
Capacity* 1786 lbs. (810 kg)
Overall Length/Width/
Height
83 in. (211 cm) / 48 in. (122 cm) /
48 in. (122 cm)
Wheelbase 50.5 in. (128.3 cm)
Ground Clearance 11 in. (28 cm)
Minimum Turning Radius 65 in. (165 cm) unloaded
Engine Dual overhead cam, 4 valve 4
stroke single cylinder
Displacement 567 cc
SPORTSMAN FOREST 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Bore x Stroke 99mm x 73.6mm
Alternator Output 560 W @ 7000 RPM
Idle RPM 1200 ± 100
Compression Ratio 10:1
Starting System Electric
Fuel System Electronic Fuel Injection
Ignition System ECU
Spark Plug / Gap RG6YC / 0.7-0.8 mm
Lubrication System Wet Sump
Driving System Type Automatic PVT (POLARIS
Variable Transmission)
Front Suspension MacPherson strut with 8.2" (21
cm) travel
Rear Suspension Progressive rate with 9.5" (24 cm)
travel
Shift Type H/L/N/R/P
Gear Reduction, Low 23.91:1
Gear Reduction, Reverse 21.74:1
Gear Reduction, Forward 9.75:1
Drive Ratio, Front 3.82:1
Tires/Pressure, Front
Off Road Style,
Deep Tread Design
25x8-12 / 5 psi (34.5 kPa)
Tires/Pressure, Rear
Off Road Style,
Deep Tread Design
25x10-12 / 5 psi (34.5 kPa)
Brakes, Front/Rear Single-Control Hydraulic Disc
Brake, Auxiliary Foot-Activated Hydraulic Disc
Brake, Parking Hydraulic lock, all wheel
Hitch Rear mounting for attachment of
coupling devices
Winch Front permanent installed winch
with 2500 lbs. (1125 kg) capacity
Headlight
1 Single Beam on Headlight Pod
(50 watt)
2 Single Beam on Bumper (50
watt)
Taillights 8.26 watts
Brake Light 26.9 watts
Instrument Cluster LCD
* Based on EU Directive 76/432/EC
GENERAL INFORMATION
1

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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2014 Sportsman Touring 570 EFI
MODEL NUMBER:
A14DM57AA, AJ
SPORTSMAN TOURING 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Gross Vehicle Weight 1200 lbs. (544 kg)
Maximum Weight
Capacity
575 lbs. (261 kg) (includes
operator, passenger, cargo,
accessories)
Dry Weight 728 lbs. (330.2 kg) (570 EFI)
739 lbs. (335.2 kg) (570 EPS)
Fuel Capacity 4.5 gal. (17 l)
Engine Oil Capacity 2 qts. (1.9 l)
Transmission Oil Capacity 32 oz. (948 ml)
Demand Drive Fluid
Capacity 9 oz. (265 ml)
Coolant Capacity 2.7 qts. (2.5 l)
Front Rack/Box Capacity 90 lbs. (40.8 kg)
Rear Rack/Box Capacity 180 lbs. (81.6 kg)
Receiver Hitch Tongue
Capacity
120 lbs./54.4 kg
Rear rack capacity and tongue
weight not to exceed 180 lbs./82
kg
Hitch Towing Rating 1225 lbs. (555.7 kg)
Unbraked Trailer Towing
Capacity* 1786 lbs. (810 kg)
Overall Length/Width/
Height
86 in. (218.4 cm) / 48 in. (122 cm)
/ 48 in. (122 cm)
Wheelbase 56 in. (142.2 cm)
Ground Clearance 11 in. (28 cm)
Minimum Turning Radius 82 in. (208.3 cm) unloaded
Engine Dual overhead cam, 4 valve 4
stroke single cylinder
Displacement 567 cc
Bore x Stroke 99mm x 73.6mm
Alternator Output 560 W @ 7000 RPM
SPORTSMAN TOURING 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Idle RPM 1200 ± 100
Compression Ratio 10:1
Starting System Electric
Fuel System Electronic Fuel Injection
Ignition System ECU
Spark Plug / Gap RG6YC / 0.7-0.8 mm
Lubrication System Wet Sump
Driving System Type Automatic PVT (POLARIS
Variable Transmission)
Front Suspension MacPherson strut with 8.2" (21
cm) travel
Rear Suspension Progressive rate with 9.5" (24 cm)
travel
Shift Type H/L/N/R/P
Gear Reduction, Low 23.91:1
Gear Reduction, Reverse 21.74:1
Gear Reduction, Forward 9.75:1
Drive Ratio, Front 3.82:1
Tires/Pressure, Front 25x8-12 / 5 psi (34.5 kPa)
Tires/Pressure, Rear
25x10-12 / 5 psi (34.5 kPa)
25x11-12 / 5 psi (34.5 kPa) (LE
models)
Brakes, Front/Rear Single-Control Hydraulic Disc
Brake, Auxiliary Foot-Activated Hydraulic Disc
Brake, Parking Hydraulic lock, all wheel
Headlight
1 Single Beam on Headlight Pod
(50 watt)
2 Single Beam on Bumper (50
watt)
Taillights 8.26 watts
Brake Light 26.9 watts
Instrument Cluster LCD
* Based on EU Directive 76/432/EC
GENERAL INFORMATION

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
2014 Sportsman Touring 570 EFI (Intl.)
MODEL NUMBER:
A14DH57FJ
SPORTSMAN TOURING 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Gross Vehicle Weight 1200 lbs. (544 kg)
Maximum Weight
Capacity
575 lbs. (261 kg) (includes
operator, passenger, cargo,
accessories)
Dry Weight 728 lbs. (330.2 kg) (570 EFI)
739 lbs. (335.2 kg) (570 EPS)
Fuel Capacity 4.5 gal. (17 l)
Engine Oil Capacity 2 qts. (1.9 l)
Transmission Oil Capacity 32 oz. (948 ml)
Demand Drive Fluid
Capacity 9 oz. (265 ml)
Coolant Capacity 2.7 qts. (2.5 l)
Front Rack/Box Capacity 90 lbs. (40.8 kg)
Rear Rack/Box Capacity 180 lbs. (81.6 kg)
Receiver Hitch Tongue
Capacity
120 lbs./54.4 kg
Rear rack capacity and tongue
weight not to exceed 180 lbs./82
kg
Hitch Towing Rating 1225 lbs. (555.7 kg)
Unbraked Trailer Towing
Capacity* 1786 lbs. (810 kg)
Overall Length/Width/
Height
86 in. (218.4 cm) / 48 in. (122 cm)
/ 48 in. (122 cm)
Wheelbase 56 in. (142.2 cm)
Ground Clearance 11 in. (28 cm)
SPORTSMAN TOURING 570 EFI / EPS
CATEGORY DIMENSION / CAPACITY
Minimum Turning Radius 82 in. (208.3 cm) unloaded
Engine Dual overhead cam, 4 valve 4
stroke single cylinder
Displacement 567 cc
Bore x Stroke 99mm x 73.6mm
Alternator Output 560 W @ 7000 RPM
Idle RPM 1200 ± 100
Compression Ratio 10:1
Starting System Electric
Fuel System Electronic Fuel Injection
Ignition System ECU
Spark Plug / Gap RG6YC / 0.7-0.8 mm
Lubrication System Wet Sump
Driving System Type Automatic PVT (POLARIS
Variable Transmission)
Front Suspension MacPherson strut with 8.2" (21
cm) travel
Rear Suspension Progressive rate with 9.5" (24 cm)
travel
Shift Type H/L/N/R/P
Gear Reduction, Low 23.91:1
Gear Reduction, Reverse 21.74:1
Gear Reduction, Forward 9.75:1
Drive Ratio, Front 3.82:1
Tires/Pressure, Front 25x8-12 / 5 psi (34.5 kPa)
Tires/Pressure, Rear
25x10-12 / 5 psi (34.5 kPa)
25x11-12 / 5 psi (34.5 kPa) (LE
models)
Brakes, Front/Rear Single-Control Hydraulic Disc
Brake, Auxiliary Foot-Activated Hydraulic Disc
Brake, Parking Hydraulic lock, all wheel
Headlight
1 Single Beam on Headlight Pod
(50 watt)
2 Single Beam on Bumper (50
watt)
Taillights 8.26 watts
Brake Light 26.9 watts
Instrument Cluster LCD
* Based on EU Directive 76/432/EC
GENERAL INFORMATION
1

1.10
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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CLUTCHING SPECIFICATIONS
Clutching Chart
ALTITUDE SHIFT
DRIVE CLUTCH
SPRING
DRIVEN
CLUTCH
SPRING HELIX*
Meters
(Feet)
0-1800
(0-6000)
25–52G
PN 5632409
Black
PN 7043594
Non-EBS: Black
PN 7041782
EBS: Red
PN 3234451
EBS
PN 3234356
Non-EBS
PN 5132344
1800–3700
(6000–12000)
25–48
PN 5632408
Black
PN 7043594
Non-EBS: Black
PN 7041782
EBS: Red
PN 3234451
EBS
PN 3234356
Non-EBS
PN 5132344
*EBS models require no helix/spring adjustment
GENERAL INFORMATION

1.11
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
MISC. SPECIFICATIONS AND CHARTS
Conversion Table
UNIT OF MEASURE MULTIPLIED BY CONVERTS TO
ft-lbs x 12 = in-lbs
in-lbs x 0.0833 = ft-lbs
ft-lbs x 1.356 = Nm
in-lbs x 0.0115 = kg-m
Nm x 0.7376 = ft-lbs
kg-m x 7.233 = ft-lbs
kg-m x 86.796 = in-lbs
kg-m x 10 = Nm
inch x 25.4 = mm
mm x 0.03937 = inch
inch x 2.54 = cm
mile (mi) x 1.6 = km
km x 0.6214 = mile
ounces (oz) x 28.35 = grams (g)
fluid ounces (fl oz) x 29.57 = cubic centimeters (cc)
cubic centimeters (cc) x .03381 = fluid ounces
grams (g) x 0.035 = ounces
pounds (lb) x 0.454 = kg
kilogram (kg) x 2.2046 = lbs
cubic inches (cu in) x 16.387 = cc
cubic centimeters (cc) x 0.061 = cubic inches
US quarts x 0.946 = liters (L)
liters (L) x 1.057 = US quarts
US gallons x 3.785 = liters (L)
liters (L) x 0.264 = US gallons
PSI x 6.895 = kilopascals (kPa)
kilopascals (kPa) x 0.145 PSI
π (3.14) x Radius² x Height = = cylinder volume
°C to °F: 9/5 (°C + 32) = °F
°F to °C: 5/9 (°F − 32) = °C
GENERAL INFORMATION
1

1.12
9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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Standard Bolt Torque Specification
BOLT SIZE GRADE 2
FT. LBS. (NM)
GRADE 5
FT. LBS. (NM)
GRADE 8
FT. LBS. (NM)
1/4-20 5 (7) 8 (11) 12 (16)
1/4-28 6 (8) 10 (14) 14 (19)
5/16-18 11 (15) 17 (23) 25 (35)
5/16-24 12 (16) 19 (26) 29 (40)
3/8-16 20 (27) 30 (40) 45 (62)
3/8-24 23 (32) 35 (48) 50 (69)
7/16-14 30 (40) 50 (69) 70 (97)
7/16-20 35 (48) 55 (76) 80 (110)
1/2-13 50 (69) 75 (104) 110 (152)
1/2-20 55 (76) 90 (124) 120 (166)
Metric Bolt Torque Specification
BOLT
SIZE
GRADE
4.6 4.8 8.8 / 8.9 10.9 12.9
FT.— LBS. (NM) DRY THREADS
M3 .3 (.5) .5 (.7) 1 (1.3) 1.5 (2) 1.5 (2)
M4 .8 (1.1) 1 (1.5) 2 (3) 3 (4.5) 4 (5)
M5 1.5 (2.5) 2 (3) 4.5 (6) 6.5 (9) 7.5 (10)
M6 3 (4) 4 (5.5) 7.5 (10) 11 (15) 13 (18)
M8 7 (9.5) 10 (13) 18 (25) 26 (35) 33 (45)
M10 14 (19) 18 (25) 37 (50) 55 (75) 63 (85)
M12 26 (35) 33 (45) 63 (85) 97 (130) 11 (150)
M14 37 (50) 55 (75) 103 (140) 151 (205) 177 (240)
M16 59 (80) 85 (115) 159 (215) 232 (315) 273 (370)
M18 81 (110) 118 (160) 225 (305) 321 (435) 376 (510)
GENERAL INFORMATION

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
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SAE Tap / Drill Sizes
THREAD SIZE DRILL SIZE THREAD SIZE DRILL SIZE
#0–80 3/64 1/2–13 27/64
#1–64 53 1/2–20 29/64
#1–72 53 9/16–12 31/64
#2–56 51 9/16–18 33/64
#2–64 50 5/8–11 17/32
#3–48 5/64 5/8–18 37/64
#3–56 45 3/4–10 21/32
#4–40 43 3/4–16 11/16
#4–48 42 7/8–9 49/64
#5–40 38 7/8–14 13/16
#5–44 37 1–8 7/8
#6–32 36 1–12 59/64
#6–40 33 1 1/8–7 63/64
#8–32 29 1 1/8–12 1 3/64
#8–36 29 1 1/4–7 1 7/64
#10–24 24 1 1/4–12 1 11/64
#10–32 21 1 1/2–6 1 11/32
#12–24 17 1 1/2–12 1 27/64
#12–28 4.6 mm 1 3/4–5 1 9/16
1/4–20 71 3/4–12 1 43/64
1/4–28 32–4 1/2 1 25/32
5/16–18 F 2–12 1 59/64
5/16–24 I2 1/4–4 1/2 2 1/32
3/8–16 O 2 1/2–4 2 1/4
3/8–24 Q 2 3/4–4 2 1/2
7/16–14 U 3–4 2 3/4
7/16–20 25/64
GENERAL INFORMATION
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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Metric Tap / Drill Sizes
TAP SIZE DRILL SIZE DECIMAL NEAREST FRACTION
3 x .50 #39 0.0995 3/32
3 x .60 3/32 0.0937 3/32
4 x .70 #30 0.1285 1/8
4 x .75 1/8 0.125 1/8
5 x .80 #19 0.166 11/64
5 x .90 #20 0.161 5/32
6 x 1.00 #9 0.196 13/64
7 x 1.00 16/64 0.234 15/64
8 x 1.00 J 0.277 9/32
8 x 1.25 17/64 0.265 17/64
9 x 1.00 5/16 0.3125 5/16
9 x 1.25 5/16 0.3125 5/16
10 x 1.25 11/32 0.3437 11/32
10 x 1.50 R 0.339 11/32
11 x 1.50 3/8 0.375 3/8
12 x 1.50 13/32 0.406 13/32
12 x 1.75 13/32 0.406 13/32
GENERAL INFORMATION

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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
Decimal Equivalents
FRACTION DECIMAL MM TO INCHES
1/64 0.0156″
1/32 0.0312″ 1 mm = 0.0394″
3/64 0.0469″
1/16 0.0625″
5/64 0.0781″ 2 mm = 0.0787″
3/32 0.0938″
7/64 0.1094″ 3 mm = 0.1181″
1/8 0.1250″
9/64 0.1406″
5/32 0.1563″ 4 mm = 0.1575″
11/64 0.1719″
3/16 0.1875″ 5 mm = 0.1969″
13/64 0.2031″
7/32 0.2188″
15/64 0.2344″ 6 mm = 0.2362″
1/4 0.25″
17/64 0.2656″ 7 mm = 0.2756″
9/32 0.2813″
19/64 0.2969″
5/16 0.3125″ 8 mm = 0.3150″
21/64 0.3281″
11/32 0.3438″ 9 mm = 0.3543″
23/64 0.3594″
3/8 0.375″
25/64 0.3906″ 10 mm = 0.3937″
13/32 0.4063″
27/64 0.4219″ 11 mm = 0.4331″
7/16 0.4375″
29/64 0.4531″
15/32 0.4688″ 12 mm = 0.4724″
31/64 0.4844″
1/2 0.500″ 13 mm = 0.5118″
33/64 0.5156″
17/32 0.5313″
35/64 0.5469″ 14 mm = 0.5512″
9/16 0.5625″
37/64 0.5781″ 15 mm = 0.5906″
19/32 0.5938″
39/64 0.6094″
5/8 0.625″ 16 mm = 0.6299″
GENERAL INFORMATION
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9924871 R03 - 2014 Polaris Sportsman® 570 EFI Service Manual
© Copyright 2013 Polaris Sales Inc.
FRACTION DECIMAL MM TO INCHES
41/64 0.6406″
21/32 0.6563″ 17 mm = 0.6693″
43/64 0.6719″
11/16 0.6875″
45/64 0.7031″ 18 mm = 0.7087″
23/32 0.7188″
47/64 0.7344″ 19 mm = 0.7480″
3/4 0.750″
49/64 0.7656″
25/32 0.7813″ 20 mm = 0.7874″
51/64 0.7969″
13/16 0.8125″ 21 mm = 0.8268″
53/64 0.8281″
27/32 0.8438″
55/64 0.8594″ 22 mm = 0.8661″
7/8 0.875″
57/64 0.8906″ 23 mm = 0.9055″
29/32 0.9063″
59/64 0.9219″
15/16 0.9375″ 24 mm = 0.9449″
61/64 0.9531″
31/32 0.9688″ 25 mm = 0.9843″
63/64 0.9844″
1 1.000″
GENERAL INFORMATION