Polaris RZR XP 1000 User manual

OWNER’S
MANUAL
For Maintenance and Safety
2024
RZR XP 1000
RZR XP 4 1000

WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone
or visit: www.polaris.com/en-us/safety/
!

2024 Owner’s Manual
RZR XP 1000
Sport
Premium
Ultimate
RZR XP 4 1000
Sport
Premium
Ultimate

Unless noted, trademarks are the property of Polaris Industries Inc.
Recreational Off-Highway Vehicle Association® and ROHVA® are registered
trademarks of the Recreational Off-Highway Vehicle Association. WALKER
EVANS RACING® is a registered trademark of Walker Evans Enterprises
Incorporated. Tread Lightly® is a registered trademark of the United States
Department of Agriculture. BatteryMINDer® is a registered trademark of VDC
Electronics Inc. Loctite® is a registered trademark of Henkel Corporation.
NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is
registered to WD-40 Manufacturing Company. QR Code® is a registered
trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered
trademark of SANDISK LLC. Google Play® is a registered trademark of
Google, LLC. Apple® and App Store® is a registered trademark of Apple Inc.
NGK® is a registered trademark of NGK Spark Plug Co., Ltd. OSHA® is a
registered trademark of the Occupational Safety and Health Administration,
U. S. Dept. of Labor. FOX® is a registered trademark of Fox Factory Inc.
Bluetooth® is a registered trademark of Bluetooth Sig, Inc. exFAT® is a
registered trademark of Microsoft Corporation. ANSI® is a registered
trademark of American National Standards Institute, Inc. Sachs® is a
registered trademark of ZF Friedrichshafen AG.
Copyright 2023 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9941362 r01

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris.
com/en-us/owners-manuals.
3
WELCOME

The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
ICON DESCRIPTION
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS

Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 39
Ride Command Display (if equipped) . . . . . . . 81
Operation . . . . . . . . . . . . . . . . . . . . 95
Emission Control Systems . . . . . . . . . . . . . 101
Maintenance . . . . . . . . . . . . . . . . . . 103
Specifications . . . . . . . . . . . . . . . . . . 159
Polaris Products . . . . . . . . . . . . . . . . . 165
Troubleshooting . . . . . . . . . . . . . . . . . 167
Warranty . . . . . . . . . . . . . . . . . . . . 173
Maintenance Log . . . . . . . . . . . . . . . . 185
5
TABLE OF CONTENTS

6

INTRODUCTION
TOOLS FOR SAFE RIDING
To safely operate this vehicle, it is important to become familiar with its features,
controls, and characteristics. Review the Safety Briefings for this vehicle that
apply to you:
• Operators
• Riders
• Owners
• Trailering the Vehicle
• Maintaining the Vehicle
Additionally, read the product safety labels on the vehicle and follow all rules and
regulations concerning the operation of this vehicle in your area.
POLARIS recommends anyone who will be operating this vehicle to take a
training course. ROHVA® (Recreational Off-Highway Vehicle Association®)
provides both an online safety e-course and a hands-on safety course. To
access this training, visit www.rohva.org.
Other sources of safety information include the POLARIS Safety Video. The
POLARIS Help Center also has additional information: https://RZR.polaris.
com/en-us/self-help
VEHICLE TESTING
This Off-Road Vehicle was subjected to the following tests of the National
Standard for Recreational Off-Highway Vehicles, ANSI®/ROHVA® 1-2016:
• Maximum Speed Capability
• Service Brake Performance
• Parking Brake/Mechanism Performance
• Lateral Stability
• Pitch Stability
• Vehicle Handling
• Roll Over Protective Structure (ROPS)
• Occupant Retention System (ORS)
• Sound Level Limits
7
INTRODUCTION

NEAR-FIELD COMMUNICATION (NFC)
Some Polaris vehicles come equipped with a near-field communication (NFC)
chip. The NFC chip is embedded in the Polaris emblem located at the front of
the vehicle and seamlessly connects you to a digital platform of vehicle
information and tools. See your dealer for more information.
IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices
require third party applications to access NFC content. For questions regarding
the NFC reader on your device, refer to the device’s user manual.
On models equipped with NFC, place your smartphone directly over the Polaris
emblem to do the following:
• View vehicle-specific
information
• Access your Polaris Garage
• Download and view the
owner’s manual
• View accessory instructions
• Watch how-to videos
• Access warranty information
• Check for service notifications
RIDE COMMAND WITH NFC
Additional NFC features are available when using the Ride Command mobile
app. To access these features, do the following:
1. Download the Ride Command mobile app from the Apple App Store® or
Google Play® store.
2. Create or log in to an existing account.
3. From the Ride Command mobile app home screen, select Add Vehicle.
4. On the vehicle, tap the NFC-enabled badge with the phone to scan the
vehicle.
5. Confirm information, name your vehicle, and tap add to garage.
SYSTEM REQUIREMENTS
Refer to device manufacturer’s instructions to verify NFC read capability, and/or
NFC-capable add-ons.
8
INTRODUCTION

RADIO COMPLIANCE STATEMENTS
NOTE
Some vehicle models contain radio equipment as detailed in this section.
USA RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain
radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
9200 Series Display RC-7 Polaris Industries Inc.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference
that may cause undesired operation.
CAUTION
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
CANADA RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain
radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
9200 Series Display RC-7 Polaris Industries Inc.
This device contains license-exempt transmitter(s)/receiver(s) that comply with
Innovation, Science and Economic Development Canada’s license-exempt RSS
(s). Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may
cause undesired operation of the device.
9
INTRODUCTION

IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio
transmitter IC 5966A-P001 has been approved by Innovation, Science and
Economic Development Canada (ISED) to operate with Polaris antenna (part
number 4019300) with gain of 3 dBi. Any antenna that has a gain greater than
3 dBi is prohibited for use with this device.
EUROPEAN UNION (EU) RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain
radio equipment:
Component 9200 Series Display
Component ID RC-7
Manufacturer Polaris Industries Inc.
*Transmitting Frequency 2402 - 2480 MHz
Max RF Transmitting
PWR 0.0977 W
*Other transmitting radio frequencies may exist outside of EU markets.
Hereby, Polaris Industries Inc. declares that the above radio equipment is in
compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following
internet address:
https://www.polaris.com/en-us/radio-conformity/
10
INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification number qand engine serial number win
the spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a POLARIS key blank (using your
key number) and mating it with one of your existing keys. The ignition switch
must be replaced if all keys are lost.
Vehicle Model Number:
Vehicle Identification Number:
Engine Serial Number:
11
INTRODUCTION

12

SAFETY
OWNER REQUIREMENTS
Improper use, maintenance, or modification of this vehicle can lead to
serious injury or death.
Require proper use of your vehicle. Do not allow
anyone to operate your vehicle or ride as a passenger
unless they are properly instructed and you are sure
they are willing to ride responsibly. To prevent
unauthorized use, always remove the ignition key
when the vehicle is not in use.
Any modifications or installation of non-POLARIS-approved accessories
could increase the risk of injury. While you may find aftermarket products
similar in design and quality to POLARIS accessories, recognize that some
aftermarket accessories or modifications are not suitable because of potential
safety hazards to you or others. It is never appropriate to install any additional
seating.
Check with the manufacturer to determine any potential effect of a modification
or accessory on the safe use of your vehicle. You are responsible for injuries
related to modifications to the vehicle. Modifications or accessories may:
• Damage machine components - especially modifications that increase speed
or power.
• Make the vehicle less stable at higher speeds.
• Add weight, reducing the amount of cargo and total weight you can carry, and
raise the vehicle’s center of gravity.
• Overload the vehicle’s electrical system capacity (see page 159). Blowing a
fuse may cause a loss of lights or engine power.
• Reduce the effectiveness of occupant protection systems, including the
seatbelts and the Rollover Protective Structure (ROPS).
• Make it illegal to own or operate your vehicle. POLARIS-authorized spark
arresters, mufflers, and emissions control components are mandatory for
ownership or operation in many areas.
• Void your warranty.
The vehicle ROPS, when used with the seat belts and doors, provides a
structure to help protect occupants. The structure will not protect occupants
in all rollovers or accidents.
For more information about safety, contact an authorized dealer or visit the
Polaris website at www.polaris.com.
13
SAFETY

DRIVER AND PASSENGER QUALIFICATIONS
Make sure operators are 16 or older with a valid
driver’s license. Just because a teenager has a
license does not mean that they will make good
judgments about driving and avoid risk taking.
POLARIS recommends that you supervise younger drivers.
Set rules and put limits on how, when, and where they are
allowed to use this vehicle. For example, young drivers
may need to have an adult in the vehicle with them and not
be allowed to drive with their friends in the vehicle.
Make sure all riders fit the vehicle. Be sure that the driver and all passengers
are able to:
• sit with their backs against their seat,
• adjust the seat belt to fit properly,
• have both feet flat on the floor, and
• have both hands on the steering wheel or on a passenger hand hold.
Do not allow children who need child safety seats or booster seats to ride
in the vehicle. The vehicle is not designed to restrain automotive child safety
seats.
You are responsible for your passengers. Be sure passengers are seated
properly, belted, holding the passenger hand hold, and ready to brace.
Unrestrained riders can fall out or be thrown around and from a moving vehicle.
Every person must be properly seated and belted in their own seat. Two
people should never be belted into a single seat belt. People belted together can
crash into one another in a collision and be seriously injured. Never carry
passengers in the cargo bed as they could be thrown against or out of the
vehicle or come into contact with moving parts.
Do not let people drive or ride after using alcohol or drugs.
14
SAFETY

PREPARE VEHICLE FOR THE RIDE
Before starting off, always perform the Pre-Ride
Inspection. Failure to inspect and verify that the vehicle is
in safe operating condition increases the risk of an
accident, which can lead to serious injury or death.
ITEM REMARK REFERENCE
Brake Fluid Ensure proper level and
condition
page 140
Front and rear
suspension
Inspect, lubricate if
necessary
page 110
Steering Ensure free operation page 148
Tires Inspect condition and
pressure
page 37
Wheels/Lug Nuts Inspect, ensure
fastener tightness
—
Fuel and oil Ensure proper levels
and condition
page 112
Coolant Ensure proper level and
condition
page 127
Indicator lights/switches Ensure proper
operation
page 68
page 40
Air Filter Inspect, replace as
needed
page 136
Engine intake pre-filter Inspect, clean page 135
PVT intake pre-filter Inspect, clean page 130
Radiator Inspect, clean page 128
Headlights Check operation page 146
Brake lights/taillights Check operation page 146
Seat Latches Push down on all seat
backs to ensure the
latches are secure
page 43
15
SAFETY

ITEM REMARK REFERENCE
Seat Belts Check length of belt for
damage, check latches
for proper operation
page 51
Exhaust Inspect spark arrestor
and clean if needed.
page 138
Vehicle Debris Remove grass, leaves,
and other flammable
material or debris,
especially near the
exhaust system.
–
Passenger Hand Hold Always adjust the hand
hold to a comfortable
position for your
passenger before
operating. Make sure
the clasps are fully
locked after making
adjustments.
page 48
Lock adjustable
steering wheel
Do not adjust the
steering wheel while the
vehicle is moving.
page 44
16
SAFETY

Improper tire maintenance can lead to loss of control and an accident, which
could result in serious injury or death. To reduce your risk of injury:
• Maintain POLARIS recommended tire pressure. Check pressure before
operating. Even if your vehicle has only been driven a short distance, the tire
pressure readings can become higher.
• Make sure tire pressures match the specifications listed in the table below.
• Only use the size and type of tires specified for this vehicle.
• Do not operate your vehicle with worn or damaged tires.
• Always follow your tire manufacturer’s instructions for maintenance.
VEHICLE MODEL
(TIRE SIZE)
RZR XP
1000 (29”)
RZR XP
1000 (30”)
RZR XP 4
1000 (29”)
RZR XP 4
1000 (30”)
Maximum Cargo Box
Load 300 lbs (136 kg)
Tire Pressure in PSI
(kPa)
Front:
16 (110)
Rear:
16 (110)
Front:
12 (82)
Rear:
20 (137)
Front:
19 (131)
Rear:
20 (137)
Front:
12 (82)
Rear:
24 (165)
Maximum Weight
Capacity
Includes weight of
operator, passenger,
cargo, and
accessories
740 lbs (336 kg) 900 lbs (408 kg)
17
SAFETY

PREPARE YOURSELF, PASSENGERS, AND
CARGO FOR THE RIDE
Wear an approved helmet. Riding in this vehicle without wearing an approved
helmet increases the risk of serious injury. For example, a helmet reduces your
risk of injury from head strikes with the vehicle or other objects even if there is no
crash.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label. Approved
helmets in Europe, Asia, and Oceania bear the ECE
22.05 label. The ECE mark consists of a circle
surrounding the letter E, followed by the distinguishing
number of the country which has granted approval.
The approval number and serial number will also be
displayed on the label.
Use shatterproof goggles or a shatterproof helmet face shield. Such
protective eyewear may reduce the risk of foreign material getting in your eyes
and help prevent loss of vision.
POLARIS recommends wearing approved Personal
Protective Equipment (PPE) that have markings
indicating they are designed to standards such as:
• VESC 8
• V-8
• Z87.1
• CE
Additional protective clothing and gear that may be appropriate for your
riding conditions includes:
• Always wear shoes when operating. Consider wearing sturdy over-the-ankle
boots suitable for the terrain you will be riding in.
• Full-finger gloves can protect against wind, sun, cold, and objects. Choose
gloves that fit snugly and allow fingers to move freely and grip on the steering
wheel or hand holds.
• Consider long sleeves and long pants to help protect arms and legs.
• Long-term exposure to wind and engine noise can cause permanent hearing
loss. Properly worn hearing protective devices such as earplugs can help
prevent hearing loss. Check local laws or the rules of the riding area you are
in before wearing hearing protection to make sure its use is permitted.
18
SAFETY