Polaris Trail Boss 330 Quadricycle User manual

2
Copyright 2004 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference
use only. Manufacturer accepts no liability for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part,
is expressly prohibited.
Printed in U.S.A.
2005 Trail Boss 330 Quadricycle Owner’s Manual P/N 9919822

3
TABLE OF CONTENTS
VEHICLE IDENTIFICATION NUMBERS 5...............
SAFETY 6..........................................
FEATURES AND CONTROLS 40......................
OPERATION 55.....................................
EMISSION CONTROL SYSTEMS 60...................
MAINTENANCE AND LUBRICATION 61................
POLARIS PRODUCTS 103............................
TROUBLESHOOTING 104............................
SPECIFICATIONS 108................................
WARRANTY 111.....................................
MAINTENANCE RECORD 113........................
INDEX 116..........................................

4

5
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification numbers and key number.
Remove the spare key and store it in a safe place. Your key can be
duplicated only by mating a Polaris key blank with one of your
existing keys, so if both keys are lost, the ignition switch must be
replaced.
Vehicle Model Number:
Frame VIN (1):
Engine Serial Number (2):
(right front side of engine crankcase)
Key Number (3):
1
31XX
3
2

6
SAFETY
Operator Safety
The following signal words and symbols appear throughout this
manual and on your vehicle. Become familiar with their meanings
before reading the manual.
The safety alert symbol, on your vehicle or in this manual, alerts
you to the potential for personal injury.
WARNING
The safety alert warning indicates a potential hazard that may
result in serious injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may
result in minor personal injury or damage to the vehicle.
CAUTION
Acaution indicates a situation that may result in damage to the
vehicle.
NOTE:
Anote will alert you to important information or instructions.

7
SAFETY
Operator Safety
WARNING
Failure to follow the warnings in this manual can result in serious
injury or death.
A Polaris Quadricycle is not a toy and can be hazardous to
operate. A collision or rollover can occur quickly, even during
routine maneuvers, if you fail to take proper precautions.
Read and understand your owner’s manual and all warnings
before operating a Polaris Quadricycle.
Safety Training
When you purchased your new Quadricycle, your dealer offered a
hands-on safety training course. You were also provided with printed
materials that explain safe operating procedures. Review this
information on a regular basis.
If you purchased a used Polaris Quadricycle from a party other than a
Polaris dealer, please request free safety training from any authorized
Polaris dealer.
Age Restriction
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age.

8
SAFETY
Operator Safety
Know Your Vehicle and Riding Area
You are responsible for your personal safety, the safety of others and
the protection of the environment. Read and understand your owner’s
manual. It includes important information about Quadricycle safety.
Ride responsibly. Know all laws and regulations concerning the
operation of this vehicle in your area.
Restrictions
This vehicle is approved for OFF-ROAD TOWING ONLY. Operating
a Quadricycle/trailer combination on public roads is prohibited.
Equipment Modifications
The warranty on your Polaris Quadricycle may be terminated if any
equipment has been added, or if any modifications have been made,
that increase speed or power.
NOTE: The addition of certain accessories, including (but not limited
to) mowers, blades, tires, sprayers and large racks may
change vehicle handling. Use only Polaris-approved
accessories. Know their function and effect on the vehicle.