Polaris 340 CLASSIC 2006 User manual
1.1
SPECIFICATIONS
CHAPTER 1
SPECIFICATIONS 1
340 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
500 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
550 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
600 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8
700 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
500 INDY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
SUPERSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
340 INDY TOURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
TRAIL TOURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
600 EDGE TOURING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
700 TOURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.22
WIDETRAK LX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
500 XC SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.26
600 HO STANDARD FUSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
600 HO DRAGON FUSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.30
700 FUSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
900 FUSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.34
600 HO SWITCHBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.36
900 SWITCHBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
TRAIL RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.40
600 HO RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.42
700 RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.44
900 RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.46
1.2
SPECIFICATIONS
340 CLASSIC
MODEL S06ND3AS
Table 1-1: Engine
Engine type Fuji
Engine displacement 339cc
Bore in/mm 2.45/62.3
Stroke in/mm 2.19/55.6
Piston to cylinder clearance in/
mm .003-.005/.076-.127
Piston ring end gap .008-.014/.20-.35
Operating RPM±200 7000
Idle RPM±200 1600
Clutch engagement RPM ±200 4100
Table 1-2: Fuel Delivery
Type VM30SS
Main Jet 170
Pilot Jet 35
Jet Needle/Clip position 5DP13/3
Needle Jet O-6 (169)
Throttle gap under cutaway
in/mm .240/6.1
Throttle slide cutaway 2.5AL
Valve seat 1.5Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting 1.5
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-3: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 185
#4 180
#3 170
#3 170
#3 165
#3 160
#3 155
#3 150
#3
600-1200
(2000-4000) 175
#3 170
#3 160
#3 160
#3 155
#3 150
#3 140
#2 140
#2
1200-1800
(4000-6000) 165
#3 160
#3 155
#3 150
#3 145#
3140
#2 130
#2 130
#2
1800-2400
(6000-8000) 155
#3 150
#3 140
#3 135
#3 135
#2 130
#2 120
#1 120
#1
2400-3000
(8000-10000) 145
#3 140
#3 130
#2 130
#2 125
#2 120
#1 110
#1 110
#1
3000-3700
(10000-12000) 135
#3 130
#2 120
#2 115
#2 115
#1 110
#1 100
#1 100
#1
Table 1-4: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10 Black-
2287 Red/
Black S36ER 16:41-72
900-1800
(3000-6000) 10-M
Blue Black-
2287 Red/
Black S36ER 16:41-72
1800-2700
(6000-9000) 10MW Black-
2287 Red/
Black S36ER 16:41-72
2700-3700
(9000-12000) 10MR Black-
2287 Red/
Black S36ER 16:41-72
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-5: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-6: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.3
SPECIFICATIONS
Table 1-7: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-8: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.375-.5/1-1.3
Table 1-9: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
IFS Spring pre-load in/mm .625/16
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-10: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS Spring Rate
lbs-in/kg-mm 200/3.58
FTS pre-load Fixed
Rear track shock Fox/7042120*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-11: Torsion spring
Torsion spring PNs
(LH/RH) 7041629/7041630
Torsion spring diameter in/mm .359/9.12
Torsion spring tail angle 77_
Table 1-12: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 517/234.7
Table 1-13: Electrical
Ignition timing 26.5_@3000RPM
Spark plug gap in/mm .028/.71
Spark plug NGK BR8ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7245
1.4
SPECIFICATIONS
500 CLASSIC
MODEL S06ND4BS
Table 1-14: Engine
Engine type Fuji
Engine displacement 488cc
Bore in/mm 2.83/72
Stroke in/mm 2.36/60
Piston to cylinder clearance in/
mm .0035-.0049/.090-.125
Piston ring end gap .0079-.016/.20-.40
Operating RPM±200 7800
Idle RPM 1600
Clutch engagement RPM ±200 4000
Table 1-15: Fuel Delivery
Type TM38
Main Jet 360
Pilot Jet 40
Jet Needle/Clip position 9DFY1-54/2
Needle Jet P-2(825)
Throttle gap under cutaway
in/mm .078/2.0
Throttle slide cutaway 2
Valve seat 1.5 Viton
Starter jet 145
Pilot air jet 0.9
Fuel screw setting 1.5
Air screw setting N/A
Recommended fuel octane
(R+M/2) Min 87 NonOxy/89 Oxy
Min
Table 1-16: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 390
#4 370
#3 360
#3 360
#2 340
#2 320
#2
600-1200
(2000-4000) 370
#3 350
#3 340
#2 320
#2 310
#2 300
#2
1200-1800
(4000-6000) 350
#3 330
#3 320
#2 300
#2 290
#2 270
#1
1800-2400
(6000-8000) 320
#3 310
#3 300
#2 380
#2 370
#1 250
#1
2400-3000
(8000-10000) 300
#3 290
#2 270
#2 260
#1 240
#1 230
#1
3000-3700
(10000-12000) 280
#2 270
#2 250
#1 240
#1 220
#1 210
#1
Table 1-17: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (P-85)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-M5 Gold Black 36 D
Button #2 21:40-74
900-1800
(3000-6000) 10-M
Blue Gold Black 36 D
Button #2 21:40-74
1800-2700
(6000-9000) 10 MW Dark
Blue/
White Black 36 D
Button #2 21:40-74
2700-3700
(9000-12000) 10M Red Dark
Blue/
White Black 36 D
Button #2 21:40-74
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-18: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-19: Chaincase
Center distance in/cm 7.92/20.1
Reverse type Mechanical
1.5
SPECIFICATIONS
Table 1-20: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l 4.8/4.5
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-21: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.875-.1.13/2.2-2.9
Table 1-22: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041918
IFS spring rate
lbs-in/kg-mm 100/1.79
IFS Spring pre-load in/cm 1/2.54
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-23: Rear Suspension
Suspension type Edge M-10
Front track shock (FTS) Fox/7042224*
FTS spring rate lbs-in/kg-
mm 160/2.86
FTS pre-load in/mm .90/23
Rear track shock (RTS) Fox/7042216*
RTS Springs 7041935-7041936
RTS Spring Rate lbs-in/kg-
mm 185 VAR-1000/3.3-17.9
RTS spring installed length
in/cm 10.5/25.4
Rear travel in/cm 14/35.6
* notes that shock is rebuildable
Table 1-24: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 471/213.8
Table 1-25: Electrical
Ignition timing 26_@3000
Spark plug gap in/mm .028/.71
Spark plug Champion RN3C
Voltage regulator/output 200watt
Magneto pulse 2
CDI marking IU2212
1.6
SPECIFICATIONS
550 CLASSIC
MODEL S06ND5BS
Table 1-26: Engine
Engine type Fuji
Engine displacement 544cc
Bore in/mm 2.87/73
Stroke in/mm 2.56/65
Piston to cylinder clearance in/
mm .0045-.0053/.11-.13
Piston ring end gap .016-.022/.40-.55
Operating RPM±200 7000
Idle RPM 1600
Clutch engagement RPM ±200 3800
Exhaust valve spring N/A
Table 1-27: Fuel Delivery
Type VM34
Main Jet 280 PTO/270 MAG
Pilot Jet 40
Jet Needle/Clip position 6BGY41/3
Needle Jet Q-4 (480)
Throttle gap under cutaway
in/mm .250/6.35
Throttle slide cutaway 3
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting .75
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-28: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 300/290
#4 290/280
#3 280/270
#3 270/260
#3 260/250
#3 250/240
#2
600-1200
(2000-4000) 290/280
#3 270/260
#3 260/250
#3 250/240
#3 240/230
#3 230/220
#2
1200-1800
(4000-6000) 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2 220/210
#2
1800-2400
(6000-8000) 250/240
#3 240/230
#3 230/220
#2 220/210
#2 210/200
#1 200/190
#1
2400-3000
(8000-10000) 240/230
#3 230/220
#2 220/210
#2 200/190
#2 190/180
#1 180/170
#1
3000-3700
(10000-12000) 220/210
#2 210/200
#2 200/190
#2 190/180
#1 180/170
#1 170/160
#1
Jetting listed as PTO/MAG
Table 1-29: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
900-1800
(3000-6000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
1800-2700
(6000-9000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
2700-3700
(9000-12000) 10-58 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-30: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-31: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.7
SPECIFICATIONS
Table 1-32: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-33: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.375-.5/1-1.3
Table 1-34: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
IFS spring installed length
in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-35: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS Spring rate
lbs-in/kg-mm 100/1.79
FTS Installed length Fixed
Rear track shock Fox/7042129*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-36: Torsion spring
Torsion spring PNs
(LH/RH) 7041629/7041630
Torsion spring diameter in/mm .359/9.12
Torsion spring tail angle 77_
Table 1-37: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 489/222
Table 1-38: Electrical
Ignition timing 27_@3000
14_@6500
Spark plug gap in/mm .028/.71
Spark plug NGK BR9ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7242
1.8
SPECIFICATIONS
600 CLASSIC
MODEL S06ND6ES
Table 1-39: Engine
Engine type Liberty
Engine displacement 599
Bore in/mm 3.04/77.25
Stroke in/mm 2.52/64
Piston to cylinder clearance in/
mm .0045-.0059/.115-.149
Piston ring end gap .014-.020/.0356-.508
Operating RPM±200 8100
Idle RPM 1200
Clutch engagement RPM ±200 4000
Exhaust valve spring Green/Yellow
Table 1-40: Fuel Delivery
Type TM38
Main Jet 440
Pilot Jet 45
Jet Needle/Clip position 9DFH7-60/3
Needle Jet P-8
Throttle gap under cutaway
in/mm .079/2
Throttle slide cutaway 2.5
Valve seat 1.5
Starter jet 140
Pilot air jet N/A
Fuel screw setting 2.5
Air screw setting 1
Recommended fuel octane
(R+M/2) 87 Min. NonOxy
Table 1-41: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 480
#4 460
#4 440
#3 430
#3 420
#3 400
#3 390
#2 380
#2
600-1200
(2000-4000) 450
#4 430
#4 420
#4 410
#3 400
#3 380
#2 360
#2 350
#2
1200-1800
(4000-6000) 420
#4 400
#4 390
#3 380
#3 370
#2 350
#2 330
#2 320
#2
1800-2400
(6000-8000) 400
#4 380
#3 360
#2 350
#2 340
#2 330
#2 310
#2 300
#2
2400-3000
(8000-10000) 370
#3 350
#2 340
#2 330
#2 320
#2 300
#2 280
#2 370
#2
3000-3700
(10000-12000) 340
#2 330
#2 310
#2 300
#2 290
#2 270
#1 260
#1 250
#1
When using non oxygenated fuel with a research octane
Number (RON) of greater than 93, decrease the main jet
number on the above chart by 30.
Table 1-42: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-58 Dark
Blue/
White Red/Blue 58/42-36
ER 23:39-74
900-1800
(3000-6000) 10-56 Dark
Blue/
White Red/Blue 58/42-36
ER 23:39-74
1800-2700
(6000-9000) 10-54 Dark
Blue/
White Red/Blue 58/42-36
ER 23:39-74
2700-3700
(9000-12000) 10 Dark
Blue/
White Red/Blue 58/42-36
ER 22:39-74
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-43: Belt
Belt part number 3211080
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
1.9
SPECIFICATIONS
Table 1-44: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
Table 1-45: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l 5.6/5.3
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-46: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.875-1.13/2.2-2.9
Table 1-47: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041918
IFS spring rate
lbs-in/kg-mm 90-180/1.6-3.2
IFS Spring installed length
in/cm 9.5/24.1
Front vertical travel in/cm 10.25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-48: Rear Suspension
Suspension type Edge M-10
Front track shock (FTS) Fox/7042224*
FTS spring rate in-lbs/kg-
mm 160/2.86
FTS pre-load in/mm .90/23
Rear track shock (RTS) Fox/7042216*
RTS Springs 7041935-7041936
RTS Spring Rate
lbs-in/kg-mm 185 VAR-1000/3.3-17.9
RTS spring installed length
in/cm 10.5/25.4
Rear travel in/cm 14/35.6
* notes that shock is rebuildable
Table 1-49: Dimensions
Width in/cm 47.25/120
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 497/255.6
Table 1-50: Electrical
Ignition timing 24_@3500RPM
Spark plug gap in/mm .025/.64
Spark plug Champion RN57YCC
Voltage regulator/output 280watt
Magneto pulse 6
CDI marking 4010830
1.10
SPECIFICATIONS
700 CLASSIC
MODEL S06PD7HS
Table 1-51: Engine
Engine type Liberty
Engine displacement 755
Bore in/mm 3.05/77.5
Stroke in/mm 3.15/80
Piston to cylinder clearance in/
mm .0045-.0074/.114-.188
Piston ring end gap .014-.020/.35-.50
Operating RPM ±200 7600
Idle RPM 1700
Clutch engagement RPM ±200 3700
Exhaust valve spring Purple
Table 1-52: Fuel Delivery
Type Cleanfire
Throttle body size in/mm 2.0/51
Fuel pressure psi/bar 116/8
Recommended fuel octane
(R+M/2) 91
Table 1-53: Idle TPS voltage setting
Altitude meters/feet Voltage ±.01v
0-1800(0-6000) .93
1800-2700(6000-9000) .95
> 2700 (>9000) .97
Table 1-54: Clutching
ALTITUDE
meters
(feet)
DRIVE CLUTCH (P-85) DRIVEN CLUTCH (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-72 Dark Blue /
White Red/Black 62/42-46
ER 23:39-76
600-1200
(2000-4000) 10-72 Dark Blue /
White Red/Black 62/42-46
ER 23:39-76
1200-1800
(4000-6000) 10-70 Dark Blue /
White Red/Black 62/42-46
ER 23:39-76
1800-2400
(6000-8000) 10-68 Black /
Green Red/Black 62/38-36
ER 22:40-76
2400-3000
(8000-10000) 10-66 Black /
Green Red/Black 62/38-36
ER 20:41-76
3000-3600
(10000-12000) 10-64 Black /
Green Red/Black 62/38-36
ER 20:41-76
Drive clutch bolt torque 96 ft-lbs (130Nm)
Table 1-55: Belt
Belt part number 3211080
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-56: Chaincase
Center distance in/cm 8.373/21.27
Reverse type PERC
Table 1-57: Fluids and capacities
Fuel gal/l 9.2/34.8
Oil qts/l 3/2.8
Coolant qts/l 6.7/6.3
Chaincase oz/ml 11/325.3
Brake fluid type DOT 4
Table 1-58: M-10 Track
Width in/cm 15/38
Length in/cm 128/325
Lug height in/cm 1.25/3.2
Track tension sag in/cm with 10
lbs/4.54kg placed 16 in/40.6cm
ahead of rear idler shaft 7/8”- 1 1/8”(2.2 - 2.9cm)
1.11
SPECIFICATIONS
Table 1-59: Front Suspension
Suspension type IQ 42.5
IFS shocks Arvin/7043054
IFS spring rate lbs-in/kg-mm 120/2.1
Spring installed length in/cm 9.95/25.3
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/cm 2.25±.31/5.7±.79
Toe in/mm 0-.12/0-3.0
Table 1-60: M-10 Rear Suspension
Suspension type M-10 128
Front track shock (FTS) Fox/7043123*
FTS spring rate
lbs-in/kg-mm 160/2.9
FTS spring installed length
in/cm 8/20.3
Rear track shock Fox/7043190*
Lower outer spring
lbs-in/kg-mm 715/12.8
Lower inner spring
lbs-in/kg-mm 425/7.6
Upper spring
lbs-in/kg-mm 273/4.9
Rear travel in/cm 13/33
* notes that shock is rebuildable
Table 1-61: Dimensions
Width in/cm 48/121.9
Length in/cm 115/292.1
Height in/cm 53/134.6
Est dry weight lb/kg 524/237
Table 1-62: Electrical
Stator output 400w@4000RPM
Ignition timing @9.6-12.7%
throttle 16_@3500
Spark plug gap in/mm .025/.64
Spark plug Champion RN57YCC
1.12
SPECIFICATIONS
500 INDY
MODEL S06NB4BS
Table 1-63: Engine
Engine type Fuji
Engine displacement 488cc
Bore in/mm 2.83/72
Stroke in/mm 2.36/60
Piston to cylinder clearance in/
mm .0035-.0049/.090-.125
Piston ring end gap .008-.016/.20-.40
Operating RPM±200 7800
Idle RPM 1600
Clutch engagement RPM ±200 4000
Exhaust valve spring N/A
Table 1-64: Fuel Delivery
Type TM38
Main Jet 360
Pilot Jet 40
Jet Needle/Clip position 9DFY1-54/2
Needle Jet P-2 (825)
Throttle gap under cutaway
in/mm .078/2.0
Throttle slide cutaway 2
Valve seat 1.5 Viton
Starter jet 145
Pilot air jet 0.9
Fuel screw setting 1.5
Air screw setting N/A
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-65: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 390
#4 370
#3 360
#3 360
#2 340
#2 320
#2
600-1200
(2000-4000) 370
#3 350
#3 340
#2 320
#2 310
#2 300
#2
1200-1800
(4000-6000) 350
#3 330
#3 320
#2 300
#2 290
#2 270
#1
1800-2400
(6000-8000) 320
#3 310
#3 300
#2 280
#2 270
#1 250
#1
2400-3000
(8000-10000) 300
#3 290
#2 270
#2 260
#1 240
#1 230
#1
3000-3700
(10000-12000) 280
#2 270
#2 250
#1 240
#1 220
#1 210
#1
Table 1-66: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (P-85)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-M5 Gold Black 36 D
Button #2 21:40-74
900-1800
(3000-6000) 10-M
Blue Gold Black 36 D
Button #2 21:40-74
1800-2700
(6000-9000) 10 MW Dark
Blue/
White Black 36 D
Button #2 21:40-74
2700-3700
(9000-12000) 10M Red Dark
Blue/
White Black 36 D
Button #2 21:40-74
Drive clutch bolt torque 50 ft-lbs
Table 1-67: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-68: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.13
SPECIFICATIONS
Table 1-69: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l 4.5/4.3
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-70: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.375-.5/1-1.3
Table 1-71: Front Suspension
Suspension type Edge
IFS shocks Nitrex/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
Spring installed length in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-72: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS spring rate
lbs-in/kg-mm 200/3.58
FTS spring installed length Fixed
Rear track shock Fox/7042129*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-73: Torsion spring
Torsion spring PNs
(LH/RH) 7041942/7041943
Torsion spring diameter in/mm .375/9.5
Torsion spring tail angle 77_
Table 1-74: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 469/212.9
Table 1-75: Electrical
Ignition timing 26_@3000
Spark plug gap in/mm .028/.71
Spark plug Champion RN3C
Voltage regulator/output 200watt
Magneto pulse 2
CDI marking IU2212
1.14
SPECIFICATIONS
SUPERSPORT
MODEL S06N(E,P)5BS(A,B)
Table 1-76: Engine
Engine type Fuji
Engine displacement 544cc
Bore in/mm 2.87/73
Stroke in/mm 2.56/65
Piston to cylinder clearance in/
mm .0045-.0053/.11-.13
Piston ring end gap .016-.022/.40-.55
Operating RPM±200 7000
Idle RPM±200 1600
Clutch engagement RPM ±200 3800
Exhaust valve spring N/A
Table 1-77: Fuel Delivery
Type VM34
Main Jet 280 PTO/270 MAG
Pilot Jet 40
Jet Needle/Clip position 6BGY41/3
Needle Jet Q-4 (480)
Throttle gap under cutaway
in/mm .250/6.35
Throttle slide cutaway 3
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting .75
Recommended fuel octane
(R+M/2) 87 NonOxy/98 Oxy Min
Table 1-78: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 300/290
#4 290/280
#3 280/270
#3 270/260
#3 260/250
#3 250/240
#2
600-1200
(2000-4000) 290/280
#3 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2
1200-1800
(4000-6000) 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2 220/210
#2
1800-2400
(6000-8000) 250/240
#3 240/230
#3 230/220
#2 220/210
#2 210/200
#1 200/190
#1
2400-3000
(8000-10000) 240/230
#3 230/220
#2 220/210
#2 200/190
#2 190/180
#1 180/170
#1
3000-3700
(10000-12000) 220/210
#2 210/200
#2 200/190
#2 190/180
#1 180/170
#1 170/160
#1
Jetting listed as PTO/MAG
Table 1-79: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
900-1800
(3000-6000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
1800-2700
(6000-9000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
2700-3700
(9000-12000) 10-58 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
Drive clutch bolt torque 50 ft-lbs
Table 1-80: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-81: Chaincase
Center distance in/cm 7.92/18.52
Reverse type PERC
1.15
SPECIFICATIONS
Table 1-82: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-83: IQ Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with 10
lbs/4.54kg placed 16 in/40.6cm
ahead of rear idler shaft .375-.5/1-1.3
Table 1-84: M-10 Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm 1/2.5
Track tension sag in/cm with 10
lbs/4.54kg placed 16 in/40.6cm
ahead of rear idler shaft .875-1.13/2.2-2.9
Table 1-85: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate lbs-in/kg-mm 100/1.79
Spring installed length in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-86: Edge Rear Suspension
Front track shock (FTS) Arvin/7041939*
FTS spring rate
lbs-in/kg-mm 200 Var/ 3.6Var
FTS spring installed length
in/cm 7.5/19.1
Rear track shock Fox/7042129*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-87: M-10 Rear Suspension
Front track shock Fox/7042224*
Front track shock spring rate
lbs-in/kg-mm 160/2.9
Spring installed length in/cm 8.375/21.3
Rear track shock Fox/7042216*
Rear track shock spring
(RTS) part number 7041935-7041936
RTS spring rate
lbs-in/kg-mm 185 Var-1000/3.3-17.9
RTS Installed length 10.5/26.7
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-88: Dimensions
Width in/cm 47.25/120
Length in/cm 113/287
Height in/cm 46/117
Est dry weight lb/kg EDGE 477/216.4
M-10 470/213.2
Table 1-89: Electrical
Ignition timing 27_@3000
Spark plug gap in/mm .028/.70
Spark plug NGK BR9ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7242
1.16
SPECIFICATIONS
340 INDY TOURING
MODEL S06NT3AS
Table 1-90: Engine
Engine type Fuji
Engine displacement 339cc
Bore in/mm 2.45/62.3
Stroke in/mm 2.19/55.6
Piston to cylinder clearance in/
mm .003-.005/.080-.130
Piston ring end gap .008-.014/.20-.350
Operating RPM±200 7000
Idle RPM 1600
Clutch engagement RPM ±200 3700
Table 1-91: Fuel Delivery
Type VM30SS
Main Jet 170
Pilot Jet 35
Jet Needle/Clip position 5DP13/3
Needle Jet O-6(169)
Throttle gap under cutaway
in/mm .240/6.1
Throttle slide cutaway 2.5AL
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting 1.5
Recommended fuel octane
(R+M/2) 87 non Oxy/89 Oxy Min
Table 1-92: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 185
#4 180
#3 170
#3 170
#3 165
#3 160
#3 155
#3 150
#3
600-1200
(2000-4000) 175
#3 170
#3 160
#3 160
#3 155
#3 150
#3 140
#2 140
#2
1200-1800
(4000-6000) 165
#3 160
#3 155
#3 150
#3 145
#3 140
#2 130
#2 130
#2
1800-2400
(6000-8000) 155
#3 150
#3 140
#3 135
#3 135
#2 130
#2 120
#1 120
#1
2400-3000
(8000-10000) 145
#3 140
#3 130
#2 130
#2 125
#2 120
#1 110
#1 110
#1
3000-3700
(10000-12000) 135
#3 130
#2 120
#2 115
#2 115
#1 110
#1 100
#1 100
#1
Table 1-93: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10 Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
900-1800
(3000-6000) 10-M
Blue Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
1800-2700
(6000-9000) 10 MW Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
2700-3700
(9000-12000) 10 MR Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-94: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-95: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.17
SPECIFICATIONS
Table 1-96: Fluids and capacities
Fuel gal/l 12.25/46.4
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT 4
Table 1-97: Track
Width in/cm 15/38
Length in/cm 136/345
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
3/8”- 1/2”(.95-1.27cm)
Table 1-98: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
Spring installed length in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-99: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS spring rate
lbs-in/kg-mm 200 Var/3.6
FTS spring installed length
in/cm 7.5/19.1
Rear track shock Arvin/7042138
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-100: Torsion spring
Torsion spring PNs
(LH/RH) 7041940/7041941
Torsion spring diameter in/mm .405/10.3
Torsion spring tail angle 77_
Table 1-101: Dimensions
Width in/cm 48/121.9
Length in/cm 128/325.1
Height in/cm 49.5/125.7
Est dry weight lb/kg 517/234.7
Table 1-102: Electrical
Ignition timing 26.5_@3000RPM
Spark plug gap in/mm .028/.70
Spark plug NGK BR8ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7245
1.18
SPECIFICATIONS
TRAIL TOURING
MODEL S06N(T,U)5BS(A)
Table 1-103: Engine
Engine type Fuji
Engine displacement 544cc
Bore in/mm 2.87/73
Stroke in/mm 2.56/65
Piston to cylinder clearance
in/mm .0045-.0053/.11-.13
Piston ring end gap .016-.022/.40-.55
Operating RPM±200 7000
Idle RPM 1600
Clutch engagement RPM
±200 3800
Table 1-104: Fuel Delivery
Type VM 34
Main Jet 280 PTO / 270 MAG
Pilot Jet 40
Jet Needle/Clip position 6BGY41/3
Needle Jet Q-4 (480)
Throttle gap under cutaway
in/mm .250/6.35
Throttle slide cutaway 3
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting 0.75
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-105: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 300/290
#4 290/280
#3 280/270
#3 270/260
#3 260/250
#3 250/240
#2
600-1200
(2000-4000) 290/280
#3 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2
1200-1800
(4000-6000) 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2 220/210
#2
1800-2400
(6000-8000) 250/240
#3 240/230
#3 230/220
#2 220/210
#2 210/200
#1 200/190
#1
2400-3000
(8000-10000) 240/230
#3 230/220
#2 220/210
#2 200/190
#2 190/180
#1 180/170
#1
3000-3700
(10000-12000) 220/210
#2 210/200
#2 200/190
#2 190/180
#1 180/170
#1 170/160
#1
Jetting listed as PTO/MAG
Table 1-106: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Dark
Blue/
White Red/Blue S40ER 19:41-74
900-1800
(3000-6000) 10-62 Dark
Blue/
White Red/Blue S40ER 19:41-74
1800-2700
(6000-9000) 10-60 Dark
Blue/
White Red/Blue S40ER 19:41-74
2700-3700
(9000-12000) 10-58 Dark
Blue/
White Red/Blue S40ER 19:41-74
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-107: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-108: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.19
SPECIFICATIONS
Table 1-109: Fluids and capacities
Fuel gal/l 12.25/46.4
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-110: Track
Width in/cm 15/38
Length in/cm 136/345
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.75-1.0/1.9-2.5
Table 1-111: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041918
IFS spring rate
lbs-in/kg-mm 90-180/1.6-3.2
IFS Spring installed length
in/cm 9.5/24.1
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-112: Rear Suspension
Suspension type Edge Touring
Front track shock (FTS) Arvin/7041486
FTS spring rate 90-150/1.6-2.7
FTS spring installed length 10.375/26.4
Rear track shock (RTS) Arvin/7042141*
RTS spring rate lbs-in/kg-
mm 180-900/3.2-16.1
RTS spring installed length
in/cm 10/25.4
Rear travel in/cm 15.2/38.6
* notes that shock is rebuildable
Table 1-113: Torsion spring
Torsion spring PNs
(LH/RH) 7042240/7042241
Torsion spring diameter in/mm .405/10.3
Torsion spring tail angle 77_
Table 1-114: Dimensions
Width in/cm 48/122
Length in/cm 128/325
Height in/cm 49.5/126
Est dry weight lb/kg 570/258.8
Table 1-115: Electrical
Ignition timing 27_@3000
14_@6500
Spark plug gap in/mm .028/.70
Spark plug NGK BR9ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7242
1.20
SPECIFICATIONS
600 EDGE TOURING
MODEL S06PK6FS(A,B)
Table 1-116: Engine
Engine type Liberty
Engine displacement 599
Bore in/mm 3.04/77.25
Stroke in/mm 2.52/64
Piston to cylinder clearance
in/mm .0045-.0059/.115-.149
Piston ring end gap .014-.020/.356-.508
Operating RPM±200 8000
Idle RPM 1500
Clutch engagement RPM
±200 3800
Exhaust valve spring Green/White
Table 1-117: Fuel Delivery
Type TM38
Main Jet 420
Pilot Jet 50
Jet Needle/Clip position 9DGI01-60/4
Needle Jet P-6
Throttle gap under cutaway
in/mm .079/2
Throttle slide cutaway 1.5
Valve seat 1.5
Starter jet 140
Pilot air jet N/A
Fuel screw setting 1.5
Air screw setting .5
Recommended fuel octane
(R+M/2) 87 Min NonOxy
Table 1-118: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 450
#5 430
#5 420
#4 410
#4 400
#4 380
#4 370
#4 360
#3
600-1200
(2000-4000) 410
#5 390
#4 380
#4 370
#4 360
#4 340
#4 330
#3 320
#3
1200-1800
(4000-6000) 380
#4 360
#4 350
#4 340
#4 330
#4 320
#3 300
#3 290
#3
1800-2400
(6000-8000) 360
4340
#4 330
#4 320
#3 300
#3 290
#3 280
#3 270
#3
2400-3000
(8000-10000) 340
#4 320
#4 310
#3 300
#3 290
#3 270
#3 260
#3 250
#3
3000-3700
(10000-12000) 330
#4 310
#3 300
#3 290
#3 270
#3 260
#3 240
#3 230
#3
When using non oxygenated fuel with a research octane
Number (RON) of greater than 93, decrease the main jet
number on the above chart by 30.
Table 1-119: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Black/
Green Red/
Green 64/42-65
ER 21:41-74
900-1500
(3000-5000) 10-60 Black/
Green Red/
Green 64/42-65
ER 21:41-74
1500-2100
(5000-7000) 10-58 Black/
Green Red/
Green 64/42-65
ER 21:41-74
2100-2700
(7000-9000) 10-56 Black/
Green Red/
Green 64/42-65
ER 21:41-74
2700-3350
(9000-11000) 10-54 Black/
Green Red/
Green 64/42-65
ER 21:41-74
3350-4000
(11000-13000) 10AL Black/
Green Red/
Green 64/42-65
ER 21:41-74
Drive clutch bolt torque 50 ft-lbs
Table 1-120: Belt
Belt part number 3211080
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
This manual suits for next models
39
Table of contents
Other Polaris Offroad Vehicle manuals
Polaris
Polaris trailboss 04 User manual
Polaris
Polaris Scrambler 400 4X4 Configuration guide
Polaris
Polaris Sportsman 9921831 User manual
Polaris
Polaris Scrambler 9922461 User manual
Polaris
Polaris SPORTSMAN FOREST 800 Series User manual
Polaris
Polaris Trail Boss 330 Quadricycle User manual
Polaris
Polaris Outlaw 9922079 User manual
Polaris
Polaris Ranger RZR 170 2013 User manual
Polaris
Polaris Sportsman 500 Touring Quadricycle User manual
Polaris
Polaris RANGER 2004 User manual
Polaris
Polaris Trail Boss 9921784 User manual
Polaris
Polaris 600 PRO-RMK User manual
Polaris
Polaris Sportsman 9920629 User manual
Polaris
Polaris 2013 RANGER RZR 570 User manual
Polaris
Polaris 340 LX 2007 User manual
Polaris
Polaris ATV 2002 User manual
Polaris
Polaris Outlaw 500 User manual
Polaris
Polaris Hawkeye 300 2X4 User manual
Polaris
Polaris 50 Indy 2023 User manual
Polaris
Polaris Outlaw 450 MXR User manual
