Polaris 340 CLASSIC 2006 User manual
1.1
SPECIFICATIONS
CHAPTER 1
SPECIFICATIONS 1
340 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
500 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
550 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
600 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8
700 CLASSIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
500 INDY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
SUPERSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
340 INDY TOURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
TRAIL TOURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
600 EDGE TOURING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
700 TOURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.22
WIDETRAK LX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
500 XC SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.26
600 HO STANDARD FUSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
600 HO DRAGON FUSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.30
700 FUSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
900 FUSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.34
600 HO SWITCHBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.36
900 SWITCHBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
TRAIL RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.40
600 HO RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.42
700 RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.44
900 RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.46
1.2
SPECIFICATIONS
340 CLASSIC
MODEL S06ND3AS
Table 1-1: Engine
Engine type Fuji
Engine displacement 339cc
Bore in/mm 2.45/62.3
Stroke in/mm 2.19/55.6
Piston to cylinder clearance in/
mm .003-.005/.076-.127
Piston ring end gap .008-.014/.20-.35
Operating RPM±200 7000
Idle RPM±200 1600
Clutch engagement RPM ±200 4100
Table 1-2: Fuel Delivery
Type VM30SS
Main Jet 170
Pilot Jet 35
Jet Needle/Clip position 5DP13/3
Needle Jet O-6 (169)
Throttle gap under cutaway
in/mm .240/6.1
Throttle slide cutaway 2.5AL
Valve seat 1.5Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting 1.5
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-3: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 185
#4 180
#3 170
#3 170
#3 165
#3 160
#3 155
#3 150
#3
600-1200
(2000-4000) 175
#3 170
#3 160
#3 160
#3 155
#3 150
#3 140
#2 140
#2
1200-1800
(4000-6000) 165
#3 160
#3 155
#3 150
#3 145#
3140
#2 130
#2 130
#2
1800-2400
(6000-8000) 155
#3 150
#3 140
#3 135
#3 135
#2 130
#2 120
#1 120
#1
2400-3000
(8000-10000) 145
#3 140
#3 130
#2 130
#2 125
#2 120
#1 110
#1 110
#1
3000-3700
(10000-12000) 135
#3 130
#2 120
#2 115
#2 115
#1 110
#1 100
#1 100
#1
Table 1-4: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10 Black-
2287 Red/
Black S36ER 16:41-72
900-1800
(3000-6000) 10-M
Blue Black-
2287 Red/
Black S36ER 16:41-72
1800-2700
(6000-9000) 10MW Black-
2287 Red/
Black S36ER 16:41-72
2700-3700
(9000-12000) 10MR Black-
2287 Red/
Black S36ER 16:41-72
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-5: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-6: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.3
SPECIFICATIONS
Table 1-7: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-8: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.375-.5/1-1.3
Table 1-9: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
IFS Spring pre-load in/mm .625/16
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-10: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS Spring Rate
lbs-in/kg-mm 200/3.58
FTS pre-load Fixed
Rear track shock Fox/7042120*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-11: Torsion spring
Torsion spring PNs
(LH/RH) 7041629/7041630
Torsion spring diameter in/mm .359/9.12
Torsion spring tail angle 77_
Table 1-12: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 517/234.7
Table 1-13: Electrical
Ignition timing 26.5_@3000RPM
Spark plug gap in/mm .028/.71
Spark plug NGK BR8ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7245
1.4
SPECIFICATIONS
500 CLASSIC
MODEL S06ND4BS
Table 1-14: Engine
Engine type Fuji
Engine displacement 488cc
Bore in/mm 2.83/72
Stroke in/mm 2.36/60
Piston to cylinder clearance in/
mm .0035-.0049/.090-.125
Piston ring end gap .0079-.016/.20-.40
Operating RPM±200 7800
Idle RPM 1600
Clutch engagement RPM ±200 4000
Table 1-15: Fuel Delivery
Type TM38
Main Jet 360
Pilot Jet 40
Jet Needle/Clip position 9DFY1-54/2
Needle Jet P-2(825)
Throttle gap under cutaway
in/mm .078/2.0
Throttle slide cutaway 2
Valve seat 1.5 Viton
Starter jet 145
Pilot air jet 0.9
Fuel screw setting 1.5
Air screw setting N/A
Recommended fuel octane
(R+M/2) Min 87 NonOxy/89 Oxy
Min
Table 1-16: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 390
#4 370
#3 360
#3 360
#2 340
#2 320
#2
600-1200
(2000-4000) 370
#3 350
#3 340
#2 320
#2 310
#2 300
#2
1200-1800
(4000-6000) 350
#3 330
#3 320
#2 300
#2 290
#2 270
#1
1800-2400
(6000-8000) 320
#3 310
#3 300
#2 380
#2 370
#1 250
#1
2400-3000
(8000-10000) 300
#3 290
#2 270
#2 260
#1 240
#1 230
#1
3000-3700
(10000-12000) 280
#2 270
#2 250
#1 240
#1 220
#1 210
#1
Table 1-17: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (P-85)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-M5 Gold Black 36 D
Button #2 21:40-74
900-1800
(3000-6000) 10-M
Blue Gold Black 36 D
Button #2 21:40-74
1800-2700
(6000-9000) 10 MW Dark
Blue/
White Black 36 D
Button #2 21:40-74
2700-3700
(9000-12000) 10M Red Dark
Blue/
White Black 36 D
Button #2 21:40-74
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-18: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-19: Chaincase
Center distance in/cm 7.92/20.1
Reverse type Mechanical
1.5
SPECIFICATIONS
Table 1-20: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l 4.8/4.5
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-21: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.875-.1.13/2.2-2.9
Table 1-22: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041918
IFS spring rate
lbs-in/kg-mm 100/1.79
IFS Spring pre-load in/cm 1/2.54
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-23: Rear Suspension
Suspension type Edge M-10
Front track shock (FTS) Fox/7042224*
FTS spring rate lbs-in/kg-
mm 160/2.86
FTS pre-load in/mm .90/23
Rear track shock (RTS) Fox/7042216*
RTS Springs 7041935-7041936
RTS Spring Rate lbs-in/kg-
mm 185 VAR-1000/3.3-17.9
RTS spring installed length
in/cm 10.5/25.4
Rear travel in/cm 14/35.6
* notes that shock is rebuildable
Table 1-24: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 471/213.8
Table 1-25: Electrical
Ignition timing 26_@3000
Spark plug gap in/mm .028/.71
Spark plug Champion RN3C
Voltage regulator/output 200watt
Magneto pulse 2
CDI marking IU2212
1.6
SPECIFICATIONS
550 CLASSIC
MODEL S06ND5BS
Table 1-26: Engine
Engine type Fuji
Engine displacement 544cc
Bore in/mm 2.87/73
Stroke in/mm 2.56/65
Piston to cylinder clearance in/
mm .0045-.0053/.11-.13
Piston ring end gap .016-.022/.40-.55
Operating RPM±200 7000
Idle RPM 1600
Clutch engagement RPM ±200 3800
Exhaust valve spring N/A
Table 1-27: Fuel Delivery
Type VM34
Main Jet 280 PTO/270 MAG
Pilot Jet 40
Jet Needle/Clip position 6BGY41/3
Needle Jet Q-4 (480)
Throttle gap under cutaway
in/mm .250/6.35
Throttle slide cutaway 3
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting .75
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-28: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 300/290
#4 290/280
#3 280/270
#3 270/260
#3 260/250
#3 250/240
#2
600-1200
(2000-4000) 290/280
#3 270/260
#3 260/250
#3 250/240
#3 240/230
#3 230/220
#2
1200-1800
(4000-6000) 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2 220/210
#2
1800-2400
(6000-8000) 250/240
#3 240/230
#3 230/220
#2 220/210
#2 210/200
#1 200/190
#1
2400-3000
(8000-10000) 240/230
#3 230/220
#2 220/210
#2 200/190
#2 190/180
#1 180/170
#1
3000-3700
(10000-12000) 220/210
#2 210/200
#2 200/190
#2 190/180
#1 180/170
#1 170/160
#1
Jetting listed as PTO/MAG
Table 1-29: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
900-1800
(3000-6000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
1800-2700
(6000-9000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
2700-3700
(9000-12000) 10-58 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-30: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-31: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.7
SPECIFICATIONS
Table 1-32: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-33: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.375-.5/1-1.3
Table 1-34: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
IFS spring installed length
in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-35: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS Spring rate
lbs-in/kg-mm 100/1.79
FTS Installed length Fixed
Rear track shock Fox/7042129*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-36: Torsion spring
Torsion spring PNs
(LH/RH) 7041629/7041630
Torsion spring diameter in/mm .359/9.12
Torsion spring tail angle 77_
Table 1-37: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 489/222
Table 1-38: Electrical
Ignition timing 27_@3000
14_@6500
Spark plug gap in/mm .028/.71
Spark plug NGK BR9ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7242
1.8
SPECIFICATIONS
600 CLASSIC
MODEL S06ND6ES
Table 1-39: Engine
Engine type Liberty
Engine displacement 599
Bore in/mm 3.04/77.25
Stroke in/mm 2.52/64
Piston to cylinder clearance in/
mm .0045-.0059/.115-.149
Piston ring end gap .014-.020/.0356-.508
Operating RPM±200 8100
Idle RPM 1200
Clutch engagement RPM ±200 4000
Exhaust valve spring Green/Yellow
Table 1-40: Fuel Delivery
Type TM38
Main Jet 440
Pilot Jet 45
Jet Needle/Clip position 9DFH7-60/3
Needle Jet P-8
Throttle gap under cutaway
in/mm .079/2
Throttle slide cutaway 2.5
Valve seat 1.5
Starter jet 140
Pilot air jet N/A
Fuel screw setting 2.5
Air screw setting 1
Recommended fuel octane
(R+M/2) 87 Min. NonOxy
Table 1-41: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 480
#4 460
#4 440
#3 430
#3 420
#3 400
#3 390
#2 380
#2
600-1200
(2000-4000) 450
#4 430
#4 420
#4 410
#3 400
#3 380
#2 360
#2 350
#2
1200-1800
(4000-6000) 420
#4 400
#4 390
#3 380
#3 370
#2 350
#2 330
#2 320
#2
1800-2400
(6000-8000) 400
#4 380
#3 360
#2 350
#2 340
#2 330
#2 310
#2 300
#2
2400-3000
(8000-10000) 370
#3 350
#2 340
#2 330
#2 320
#2 300
#2 280
#2 370
#2
3000-3700
(10000-12000) 340
#2 330
#2 310
#2 300
#2 290
#2 270
#1 260
#1 250
#1
When using non oxygenated fuel with a research octane
Number (RON) of greater than 93, decrease the main jet
number on the above chart by 30.
Table 1-42: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-58 Dark
Blue/
White Red/Blue 58/42-36
ER 23:39-74
900-1800
(3000-6000) 10-56 Dark
Blue/
White Red/Blue 58/42-36
ER 23:39-74
1800-2700
(6000-9000) 10-54 Dark
Blue/
White Red/Blue 58/42-36
ER 23:39-74
2700-3700
(9000-12000) 10 Dark
Blue/
White Red/Blue 58/42-36
ER 22:39-74
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-43: Belt
Belt part number 3211080
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
1.9
SPECIFICATIONS
Table 1-44: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
Table 1-45: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l 5.6/5.3
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-46: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.875-1.13/2.2-2.9
Table 1-47: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041918
IFS spring rate
lbs-in/kg-mm 90-180/1.6-3.2
IFS Spring installed length
in/cm 9.5/24.1
Front vertical travel in/cm 10.25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-48: Rear Suspension
Suspension type Edge M-10
Front track shock (FTS) Fox/7042224*
FTS spring rate in-lbs/kg-
mm 160/2.86
FTS pre-load in/mm .90/23
Rear track shock (RTS) Fox/7042216*
RTS Springs 7041935-7041936
RTS Spring Rate
lbs-in/kg-mm 185 VAR-1000/3.3-17.9
RTS spring installed length
in/cm 10.5/25.4
Rear travel in/cm 14/35.6
* notes that shock is rebuildable
Table 1-49: Dimensions
Width in/cm 47.25/120
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 497/255.6
Table 1-50: Electrical
Ignition timing 24_@3500RPM
Spark plug gap in/mm .025/.64
Spark plug Champion RN57YCC
Voltage regulator/output 280watt
Magneto pulse 6
CDI marking 4010830
1.10
SPECIFICATIONS
700 CLASSIC
MODEL S06PD7HS
Table 1-51: Engine
Engine type Liberty
Engine displacement 755
Bore in/mm 3.05/77.5
Stroke in/mm 3.15/80
Piston to cylinder clearance in/
mm .0045-.0074/.114-.188
Piston ring end gap .014-.020/.35-.50
Operating RPM ±200 7600
Idle RPM 1700
Clutch engagement RPM ±200 3700
Exhaust valve spring Purple
Table 1-52: Fuel Delivery
Type Cleanfire
Throttle body size in/mm 2.0/51
Fuel pressure psi/bar 116/8
Recommended fuel octane
(R+M/2) 91
Table 1-53: Idle TPS voltage setting
Altitude meters/feet Voltage ±.01v
0-1800(0-6000) .93
1800-2700(6000-9000) .95
> 2700 (>9000) .97
Table 1-54: Clutching
ALTITUDE
meters
(feet)
DRIVE CLUTCH (P-85) DRIVEN CLUTCH (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-72 Dark Blue /
White Red/Black 62/42-46
ER 23:39-76
600-1200
(2000-4000) 10-72 Dark Blue /
White Red/Black 62/42-46
ER 23:39-76
1200-1800
(4000-6000) 10-70 Dark Blue /
White Red/Black 62/42-46
ER 23:39-76
1800-2400
(6000-8000) 10-68 Black /
Green Red/Black 62/38-36
ER 22:40-76
2400-3000
(8000-10000) 10-66 Black /
Green Red/Black 62/38-36
ER 20:41-76
3000-3600
(10000-12000) 10-64 Black /
Green Red/Black 62/38-36
ER 20:41-76
Drive clutch bolt torque 96 ft-lbs (130Nm)
Table 1-55: Belt
Belt part number 3211080
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-56: Chaincase
Center distance in/cm 8.373/21.27
Reverse type PERC
Table 1-57: Fluids and capacities
Fuel gal/l 9.2/34.8
Oil qts/l 3/2.8
Coolant qts/l 6.7/6.3
Chaincase oz/ml 11/325.3
Brake fluid type DOT 4
Table 1-58: M-10 Track
Width in/cm 15/38
Length in/cm 128/325
Lug height in/cm 1.25/3.2
Track tension sag in/cm with 10
lbs/4.54kg placed 16 in/40.6cm
ahead of rear idler shaft 7/8”- 1 1/8”(2.2 - 2.9cm)
1.11
SPECIFICATIONS
Table 1-59: Front Suspension
Suspension type IQ 42.5
IFS shocks Arvin/7043054
IFS spring rate lbs-in/kg-mm 120/2.1
Spring installed length in/cm 9.95/25.3
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/cm 2.25±.31/5.7±.79
Toe in/mm 0-.12/0-3.0
Table 1-60: M-10 Rear Suspension
Suspension type M-10 128
Front track shock (FTS) Fox/7043123*
FTS spring rate
lbs-in/kg-mm 160/2.9
FTS spring installed length
in/cm 8/20.3
Rear track shock Fox/7043190*
Lower outer spring
lbs-in/kg-mm 715/12.8
Lower inner spring
lbs-in/kg-mm 425/7.6
Upper spring
lbs-in/kg-mm 273/4.9
Rear travel in/cm 13/33
* notes that shock is rebuildable
Table 1-61: Dimensions
Width in/cm 48/121.9
Length in/cm 115/292.1
Height in/cm 53/134.6
Est dry weight lb/kg 524/237
Table 1-62: Electrical
Stator output 400w@4000RPM
Ignition timing @9.6-12.7%
throttle 16_@3500
Spark plug gap in/mm .025/.64
Spark plug Champion RN57YCC
1.12
SPECIFICATIONS
500 INDY
MODEL S06NB4BS
Table 1-63: Engine
Engine type Fuji
Engine displacement 488cc
Bore in/mm 2.83/72
Stroke in/mm 2.36/60
Piston to cylinder clearance in/
mm .0035-.0049/.090-.125
Piston ring end gap .008-.016/.20-.40
Operating RPM±200 7800
Idle RPM 1600
Clutch engagement RPM ±200 4000
Exhaust valve spring N/A
Table 1-64: Fuel Delivery
Type TM38
Main Jet 360
Pilot Jet 40
Jet Needle/Clip position 9DFY1-54/2
Needle Jet P-2 (825)
Throttle gap under cutaway
in/mm .078/2.0
Throttle slide cutaway 2
Valve seat 1.5 Viton
Starter jet 145
Pilot air jet 0.9
Fuel screw setting 1.5
Air screw setting N/A
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-65: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 390
#4 370
#3 360
#3 360
#2 340
#2 320
#2
600-1200
(2000-4000) 370
#3 350
#3 340
#2 320
#2 310
#2 300
#2
1200-1800
(4000-6000) 350
#3 330
#3 320
#2 300
#2 290
#2 270
#1
1800-2400
(6000-8000) 320
#3 310
#3 300
#2 280
#2 270
#1 250
#1
2400-3000
(8000-10000) 300
#3 290
#2 270
#2 260
#1 240
#1 230
#1
3000-3700
(10000-12000) 280
#2 270
#2 250
#1 240
#1 220
#1 210
#1
Table 1-66: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (P-85)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-M5 Gold Black 36 D
Button #2 21:40-74
900-1800
(3000-6000) 10-M
Blue Gold Black 36 D
Button #2 21:40-74
1800-2700
(6000-9000) 10 MW Dark
Blue/
White Black 36 D
Button #2 21:40-74
2700-3700
(9000-12000) 10M Red Dark
Blue/
White Black 36 D
Button #2 21:40-74
Drive clutch bolt torque 50 ft-lbs
Table 1-67: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-68: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.13
SPECIFICATIONS
Table 1-69: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l 4.5/4.3
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-70: Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.375-.5/1-1.3
Table 1-71: Front Suspension
Suspension type Edge
IFS shocks Nitrex/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
Spring installed length in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-72: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS spring rate
lbs-in/kg-mm 200/3.58
FTS spring installed length Fixed
Rear track shock Fox/7042129*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-73: Torsion spring
Torsion spring PNs
(LH/RH) 7041942/7041943
Torsion spring diameter in/mm .375/9.5
Torsion spring tail angle 77_
Table 1-74: Dimensions
Width in/cm 48/122
Length in/cm 113/287
Height in/cm 48/122
Est dry weight lb/kg 469/212.9
Table 1-75: Electrical
Ignition timing 26_@3000
Spark plug gap in/mm .028/.71
Spark plug Champion RN3C
Voltage regulator/output 200watt
Magneto pulse 2
CDI marking IU2212
1.14
SPECIFICATIONS
SUPERSPORT
MODEL S06N(E,P)5BS(A,B)
Table 1-76: Engine
Engine type Fuji
Engine displacement 544cc
Bore in/mm 2.87/73
Stroke in/mm 2.56/65
Piston to cylinder clearance in/
mm .0045-.0053/.11-.13
Piston ring end gap .016-.022/.40-.55
Operating RPM±200 7000
Idle RPM±200 1600
Clutch engagement RPM ±200 3800
Exhaust valve spring N/A
Table 1-77: Fuel Delivery
Type VM34
Main Jet 280 PTO/270 MAG
Pilot Jet 40
Jet Needle/Clip position 6BGY41/3
Needle Jet Q-4 (480)
Throttle gap under cutaway
in/mm .250/6.35
Throttle slide cutaway 3
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting .75
Recommended fuel octane
(R+M/2) 87 NonOxy/98 Oxy Min
Table 1-78: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 300/290
#4 290/280
#3 280/270
#3 270/260
#3 260/250
#3 250/240
#2
600-1200
(2000-4000) 290/280
#3 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2
1200-1800
(4000-6000) 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2 220/210
#2
1800-2400
(6000-8000) 250/240
#3 240/230
#3 230/220
#2 220/210
#2 210/200
#1 200/190
#1
2400-3000
(8000-10000) 240/230
#3 230/220
#2 220/210
#2 200/190
#2 190/180
#1 180/170
#1
3000-3700
(10000-12000) 220/210
#2 210/200
#2 200/190
#2 190/180
#1 180/170
#1 170/160
#1
Jetting listed as PTO/MAG
Table 1-79: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
900-1800
(3000-6000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
1800-2700
(6000-9000) 10-60 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
2700-3700
(9000-12000) 10-58 Dark
Blue/
White Red/Blue S40 ER 19:39- 72
Drive clutch bolt torque 50 ft-lbs
Table 1-80: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-81: Chaincase
Center distance in/cm 7.92/18.52
Reverse type PERC
1.15
SPECIFICATIONS
Table 1-82: Fluids and capacities
Fuel gal/l 11.8/44.7
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-83: IQ Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm .82/2.1
Track tension sag in/cm with 10
lbs/4.54kg placed 16 in/40.6cm
ahead of rear idler shaft .375-.5/1-1.3
Table 1-84: M-10 Track
Width in/cm 15/38
Length in/cm 121/307
Lug height in/cm 1/2.5
Track tension sag in/cm with 10
lbs/4.54kg placed 16 in/40.6cm
ahead of rear idler shaft .875-1.13/2.2-2.9
Table 1-85: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate lbs-in/kg-mm 100/1.79
Spring installed length in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-86: Edge Rear Suspension
Front track shock (FTS) Arvin/7041939*
FTS spring rate
lbs-in/kg-mm 200 Var/ 3.6Var
FTS spring installed length
in/cm 7.5/19.1
Rear track shock Fox/7042129*
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-87: M-10 Rear Suspension
Front track shock Fox/7042224*
Front track shock spring rate
lbs-in/kg-mm 160/2.9
Spring installed length in/cm 8.375/21.3
Rear track shock Fox/7042216*
Rear track shock spring
(RTS) part number 7041935-7041936
RTS spring rate
lbs-in/kg-mm 185 Var-1000/3.3-17.9
RTS Installed length 10.5/26.7
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-88: Dimensions
Width in/cm 47.25/120
Length in/cm 113/287
Height in/cm 46/117
Est dry weight lb/kg EDGE 477/216.4
M-10 470/213.2
Table 1-89: Electrical
Ignition timing 27_@3000
Spark plug gap in/mm .028/.70
Spark plug NGK BR9ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7242
1.16
SPECIFICATIONS
340 INDY TOURING
MODEL S06NT3AS
Table 1-90: Engine
Engine type Fuji
Engine displacement 339cc
Bore in/mm 2.45/62.3
Stroke in/mm 2.19/55.6
Piston to cylinder clearance in/
mm .003-.005/.080-.130
Piston ring end gap .008-.014/.20-.350
Operating RPM±200 7000
Idle RPM 1600
Clutch engagement RPM ±200 3700
Table 1-91: Fuel Delivery
Type VM30SS
Main Jet 170
Pilot Jet 35
Jet Needle/Clip position 5DP13/3
Needle Jet O-6(169)
Throttle gap under cutaway
in/mm .240/6.1
Throttle slide cutaway 2.5AL
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting 1.5
Recommended fuel octane
(R+M/2) 87 non Oxy/89 Oxy Min
Table 1-92: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 185
#4 180
#3 170
#3 170
#3 165
#3 160
#3 155
#3 150
#3
600-1200
(2000-4000) 175
#3 170
#3 160
#3 160
#3 155
#3 150
#3 140
#2 140
#2
1200-1800
(4000-6000) 165
#3 160
#3 155
#3 150
#3 145
#3 140
#2 130
#2 130
#2
1800-2400
(6000-8000) 155
#3 150
#3 140
#3 135
#3 135
#2 130
#2 120
#1 120
#1
2400-3000
(8000-10000) 145
#3 140
#3 130
#2 130
#2 125
#2 120
#1 110
#1 110
#1
3000-3700
(10000-12000) 135
#3 130
#2 120
#2 115
#2 115
#1 110
#1 100
#1 100
#1
Table 1-93: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10 Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
900-1800
(3000-6000) 10-M
Blue Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
1800-2700
(6000-9000) 10 MW Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
2700-3700
(9000-12000) 10 MR Black-
2287 Blue/
Black 54/38-
25ER 17:41-72
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-94: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-95: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.17
SPECIFICATIONS
Table 1-96: Fluids and capacities
Fuel gal/l 12.25/46.4
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT 4
Table 1-97: Track
Width in/cm 15/38
Length in/cm 136/345
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
3/8”- 1/2”(.95-1.27cm)
Table 1-98: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041932
IFS spring rate
lbs-in/kg-mm 100/1.79
Spring installed length in/cm 9.81/24.9
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-99: Rear Suspension
Suspension type Edge
Front track shock (FTS) Arvin/7041939
FTS spring rate
lbs-in/kg-mm 200 Var/3.6
FTS spring installed length
in/cm 7.5/19.1
Rear track shock Arvin/7042138
Rear travel in/cm 13.9/35.3
* notes that shock is rebuildable
Table 1-100: Torsion spring
Torsion spring PNs
(LH/RH) 7041940/7041941
Torsion spring diameter in/mm .405/10.3
Torsion spring tail angle 77_
Table 1-101: Dimensions
Width in/cm 48/121.9
Length in/cm 128/325.1
Height in/cm 49.5/125.7
Est dry weight lb/kg 517/234.7
Table 1-102: Electrical
Ignition timing 26.5_@3000RPM
Spark plug gap in/mm .028/.70
Spark plug NGK BR8ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7245
1.18
SPECIFICATIONS
TRAIL TOURING
MODEL S06N(T,U)5BS(A)
Table 1-103: Engine
Engine type Fuji
Engine displacement 544cc
Bore in/mm 2.87/73
Stroke in/mm 2.56/65
Piston to cylinder clearance
in/mm .0045-.0053/.11-.13
Piston ring end gap .016-.022/.40-.55
Operating RPM±200 7000
Idle RPM 1600
Clutch engagement RPM
±200 3800
Table 1-104: Fuel Delivery
Type VM 34
Main Jet 280 PTO / 270 MAG
Pilot Jet 40
Jet Needle/Clip position 6BGY41/3
Needle Jet Q-4 (480)
Throttle gap under cutaway
in/mm .250/6.35
Throttle slide cutaway 3
Valve seat 1.5 Viton
Starter jet 1.5
Pilot air jet 2.5
Fuel screw setting N/A
Air screw setting 0.75
Recommended fuel octane
(R+M/2) 87 NonOxy/89 Oxy Min
Table 1-105: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -30_F/<-34_C
-30_F to +10_F/-34_C to -23_C
-10_F to +10_F/-23_C to -12_C
+10_F to +30_F/-12_C to -1_C
+30_F to +50_F/-1_C to +10_C
>50_F />+10_C
0-600
(0-2000) 300/290
#4 290/280
#3 280/270
#3 270/260
#3 260/250
#3 250/240
#2
600-1200
(2000-4000) 290/280
#3 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2
1200-1800
(4000-6000) 270/260
#3 260/250
#3 250/240
#3 240/230
#2 230/220
#2 220/210
#2
1800-2400
(6000-8000) 250/240
#3 240/230
#3 230/220
#2 220/210
#2 210/200
#1 200/190
#1
2400-3000
(8000-10000) 240/230
#3 230/220
#2 220/210
#2 200/190
#2 190/180
#1 180/170
#1
3000-3700
(10000-12000) 220/210
#2 210/200
#2 200/190
#2 190/180
#1 180/170
#1 170/160
#1
Jetting listed as PTO/MAG
Table 1-106: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Dark
Blue/
White Red/Blue S40ER 19:41-74
900-1800
(3000-6000) 10-62 Dark
Blue/
White Red/Blue S40ER 19:41-74
1800-2700
(6000-9000) 10-60 Dark
Blue/
White Red/Blue S40ER 19:41-74
2700-3700
(9000-12000) 10-58 Dark
Blue/
White Red/Blue S40ER 19:41-74
Drive clutch bolt torque 50 ft-lbs(69Nm)
Table 1-107: Belt
Belt part number 3211078
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
Table 1-108: Chaincase
Center distance in/cm 7.92/20.1
Reverse type PERC
1.19
SPECIFICATIONS
Table 1-109: Fluids and capacities
Fuel gal/l 12.25/46.4
Oil qts/l 3.25/3.1
Coolant qts/l N/A
Chaincase oz/ml 9/266.2
Brake fluid type DOT4
Table 1-110: Track
Width in/cm 15/38
Length in/cm 136/345
Lug height in/cm 1/2.5
Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler
shaft
.75-1.0/1.9-2.5
Table 1-111: Front Suspension
Suspension type Edge
IFS shocks Arvin/7041918
IFS spring rate
lbs-in/kg-mm 90-180/1.6-3.2
IFS Spring installed length
in/cm 9.5/24.1
Front vertical travel in/cm 10/25.4
Ski center distance in/cm 42.5/108
Camber in/mm .59±.31/15.0±7.9
Toe in/mm .12-.25/3.0-6.35
Table 1-112: Rear Suspension
Suspension type Edge Touring
Front track shock (FTS) Arvin/7041486
FTS spring rate 90-150/1.6-2.7
FTS spring installed length 10.375/26.4
Rear track shock (RTS) Arvin/7042141*
RTS spring rate lbs-in/kg-
mm 180-900/3.2-16.1
RTS spring installed length
in/cm 10/25.4
Rear travel in/cm 15.2/38.6
* notes that shock is rebuildable
Table 1-113: Torsion spring
Torsion spring PNs
(LH/RH) 7042240/7042241
Torsion spring diameter in/mm .405/10.3
Torsion spring tail angle 77_
Table 1-114: Dimensions
Width in/cm 48/122
Length in/cm 128/325
Height in/cm 49.5/126
Est dry weight lb/kg 570/258.8
Table 1-115: Electrical
Ignition timing 27_@3000
14_@6500
Spark plug gap in/mm .028/.70
Spark plug NGK BR9ES
Voltage regulator/output 240watt
Magneto pulse 6
CDI marking CU7242
1.20
SPECIFICATIONS
600 EDGE TOURING
MODEL S06PK6FS(A,B)
Table 1-116: Engine
Engine type Liberty
Engine displacement 599
Bore in/mm 3.04/77.25
Stroke in/mm 2.52/64
Piston to cylinder clearance
in/mm .0045-.0059/.115-.149
Piston ring end gap .014-.020/.356-.508
Operating RPM±200 8000
Idle RPM 1500
Clutch engagement RPM
±200 3800
Exhaust valve spring Green/White
Table 1-117: Fuel Delivery
Type TM38
Main Jet 420
Pilot Jet 50
Jet Needle/Clip position 9DGI01-60/4
Needle Jet P-6
Throttle gap under cutaway
in/mm .079/2
Throttle slide cutaway 1.5
Valve seat 1.5
Starter jet 140
Pilot air jet N/A
Fuel screw setting 1.5
Air screw setting .5
Recommended fuel octane
(R+M/2) 87 Min NonOxy
Table 1-118: Jetting
Altitude
meters
(feet)
Ambient Temperature
< -25_F/<-35_C
-30_F to -10_F/-34_C to -23_C
-15_F to +5_F/-26_C to -15_C
0_F to +20_F/-18_C to -7_C
+15_F to +35_F/-9_C to +2_C
+30_F to +50_F/-1_C to +10_C
+45_F to +65_F/+7_C to +18_C
>+60_F/>+16_C
0-600
(0-2000) 450
#5 430
#5 420
#4 410
#4 400
#4 380
#4 370
#4 360
#3
600-1200
(2000-4000) 410
#5 390
#4 380
#4 370
#4 360
#4 340
#4 330
#3 320
#3
1200-1800
(4000-6000) 380
#4 360
#4 350
#4 340
#4 330
#4 320
#3 300
#3 290
#3
1800-2400
(6000-8000) 360
4340
#4 330
#4 320
#3 300
#3 290
#3 280
#3 270
#3
2400-3000
(8000-10000) 340
#4 320
#4 310
#3 300
#3 290
#3 270
#3 260
#3 250
#3
3000-3700
(10000-12000) 330
#4 310
#3 300
#3 290
#3 270
#3 260
#3 240
#3 230
#3
When using non oxygenated fuel with a research octane
Number (RON) of greater than 93, decrease the main jet
number on the above chart by 30.
Table 1-119: Clutching
Altitude meters
(feet)
Drive Clutch (P-85) Driven Clutch (TEAM)
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-900
(0-3000) 10-62 Black/
Green Red/
Green 64/42-65
ER 21:41-74
900-1500
(3000-5000) 10-60 Black/
Green Red/
Green 64/42-65
ER 21:41-74
1500-2100
(5000-7000) 10-58 Black/
Green Red/
Green 64/42-65
ER 21:41-74
2100-2700
(7000-9000) 10-56 Black/
Green Red/
Green 64/42-65
ER 21:41-74
2700-3350
(9000-11000) 10-54 Black/
Green Red/
Green 64/42-65
ER 21:41-74
3350-4000
(11000-13000) 10AL Black/
Green Red/
Green 64/42-65
ER 21:41-74
Drive clutch bolt torque 50 ft-lbs
Table 1-120: Belt
Belt part number 3211080
Belt width in/cm 1.438/3.65
Belt side angle 28_
Outside diameter in/cm 46.625/118.4
Clutch center distance in/cm 11.5/29.2
This manual suits for next models
39
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