Polaris Poli VAC User manual

Polish Device Poli VAC
Instruction Manual

2

1
Polish Device
Poli Vac
Section 1- Introduction
(1-1) How to use the manual 4
(1-2) Terminology and signs 5
Section 2- General information
(2-1) Company’s liabilities 7
(2-2) Guarantee 7
Section 3- Device introduction
(3-1) Main parts 10
Section 4- Technical features
(4-1) Technical features 12
(4-2) Technical information 12
Section 5- Transportation and installation
(5-1) Unboxing 14
(5-2) Transportation 14
(5-3) Environmental conditions 15
(5-4) Installation 16
Section 6- Product Application
(6-1) Device start-up 20
(6-2) Operation 20
Section 7- Safety
(7-1) General safety 23
(7-2) safety measures of device 24
Section 8- Maintenance
(8-1) Clean-up 26
(8-2) Periodical maintenance 27
(8-3) maintenance technical instructions 28
Contents

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Dear Customer
We thank you for your selectivity and trust in purchasing
domestically produced products, and we are pleased that after
continuous efforts, we have been able to manufacture
Poli VAC device and put it at your disposal.
This product has been designed by our technical and
engineering team of experienced and committed people in the
elds of mechanical, electronics and computer engineering, and
by utilizing updated technology and building upon 25 years of
experience in manufacturing dental equipment, this product has
reached production of export index quality.
In designing the product, three principles of accuracy, reliability
and safety performance and also being easy to use have been
considered, so in order to correctly and completely utilize
product features, we ask you to read the instruction manual
carefully and if you have any questions or you need more
information, contact the after-sales unit.
The instruction manual is a comprehensive reference for the
efcient and safe use of the product. Following the instructions
of this manual has a great role in reducing consumable costs,
avoiding risks and ultimately increasing product life. The
instruction manual should always be kept near the product and
the user should periodically read it.
Please impart us with your constructive guidance, so that we
can benet from your comments, recommendations, and gain
knowledge about your needs.
We hope that you will nd using Poli Vac to be an enjoyable and
successful experience,
Polaris Engineering and Manufacturing

Introduction
Poli Vac

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Introduction
(1-1) How to use the manual
This manual presents the instructions about use, installation,
and maintenance of Polivac device made by Polaris Co. It
should be noted that:
•The product should be used according to the instructions of
this manual. Thus, all parts of it should be read carefully before
starting and installing the tool. Special attention should be
paid to the highlighted parts. (refer to section 2-1).
•Observing the instruction manual assures the health
and safe operation of the tool.
•Manual is an integral part of the product. Thus, it should
always come with the product and should be used optimally
as a reference for use during the operation of the product. It
should be available even during the sale of the product, or
even when it is not used.
•In case of losing or damaging the manual, get a replacement
one from the after-sales service department of Polaris Co.
The following are explained in detail in this manual:
•Installation and start-up of the product
•Operation details of the product and its parts
•Maintenance program
•Primary safety and preventive details

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Polish Device
Poli Vac
(1-2) Terminology and signs
Knowledge of signs meanings is of great importance. A list of
signs has been introduced in the following for initial recognition
and reference to them if necessary.
Danger!
Indicates compulsory warnings.
Warning!
Indicates functional recommendations.
Forbidden!
Indicates forbidden activities.
Caution!
Refers to user instructions of the tool.

General Information
Poli Vac

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Polish Device
Poli Vac
(2-1) Company liabilities
(2-2) Guarantees
Polaris is not liable for any problem involving the following:
Failure to follow the instructions of this manual (incorrect use
of the product), repair by an unauthorized person and part
replacement without coordination with the after-sales service
department, failure due to power uctuations.
Guarantee of this product includes repairs, supply, and
replacement. If used appropriately, Polaris Co, the guarantee cov-
ers all main parts of the device for 18 month.
Following cases and parts are not covered by guaran-
tee:
•power uctuations
•incorrect transportation of device
•inappropriate and frequent use of device despite
having obvious aws
•not observing the maintenance instructions
•installation by unauthorized persons
•any repair or replacement by unauthorized persons.
• power cable and keys
Commutation fees of company representatives to install
or repair during guarantee period will be received from
buyer at site.
Before completing the installation and ensuring the
accuracy of the protective components, the device is
not ready to use.
It is strongly recommended that before using the device,
user gain a relative knowledge about the contents of
this book.

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•Authorized representatives of Polaris Co.
These persons are endorsed by the company to work on the
device under any operational circumstances. They are also
authorized to do any electrical and mechanical adjustment/
repair, maintenance program and authorized parts replacement.
General Information

Production Introduction
Poli Vac

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(3-1) Main parts
Polivac is a polisher device with a suction section and other
functional parts and a safety section which complies with
standards.
This device is usually used to polish and cut small parts used
in dental prosthesis.
Main parts of Polivac are as follows:
A view of Polivac Polisher
Fig-1
A view of Polivac Polisher
Fig-2
Production Introduction
4Key A (ON/OFF)
5Key B (ON/OFF)
6Bag
1Brush holder
2Plastic tray
3Bag lid

Technical Features
Poli Vac

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Technical Features
(4-2) Technical details
Power supply 220 V-50/60 Hz
Height 450 mm
Width 810 mm
Depth 510 mm
Net weight 55 Kg
Part Number
Dust collecting rubber 2
Power cable 1
Bag 1
The device technical specications
Table 1
A list of product accessories
Table 2
(4-1) Technical features and operation rules of device
Polaris Co. products are manufactured based on the latest
technologies and are of the highest qualities. The most recent
design and manufacturing methodologies are employed to
increase the lifetime and quality of products.
Technical specications of the Poli VAC are given in Table 1:

Transportation and
installation
Poli Vac

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(5-1) Unboxing
Having received the device, make sure that the main box is
sealed and intact. Otherwise, inform the after-sales service de-
partment of Polaris Co, or its authorized representatives.
In order to avoid accidents, it is really important to follow the
following instructions during the installation and xing of
equipment. All steps are explained in detail:
(5-2) How to move the device
The device should be moved as follows:
1In order to move the device, carefully place it in the box.
2Unplug it from the power source
3The device should remain in a vertical position during
movement. For more safety and prevention of any injury due
to neglecting the technical details, refer to section 4-2.
Failure to comply with any of the stated activities, will
damage the device and Polaris will have no responsi-
bility.
Transportation and installation

15
Polish Device
Poli Vac
(5-3) environmental circumstances
It is important to choose an appropriate environment during
installation and operation for personal safety, correct opera-
tion and long lifetime. This environment not only should be big
enough but also should be on enough, have proper ventila-
tion and should be kept away from dust and direct sunlight. It
should be noted that the device must be placed in a way, so
that the connections may be managed easily.
Workplace temperature: 0-40C
Maximum humidity: 75%
The device should not be used in a place where there is
danger of explosion or ring
The light of the place should be high enough so that all
parts of the device can be seen clearly.
The device should never be exposed directly to sunlight
or humidity of rain, etc.
The following should be done before the use of the device:
1Polivac has been designed to be put on a stable and rm
worktable in parallel with the ground. The stability of all parts
of the worktable should be checked.
2Plug the device into the outlet after input power and mains
electricity are checked (device working voltage is based on
AC 220 electricity).
Urban single-phase power source must be complied
with the specications of the device power supply

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(5-4) device installation
1Get the device out of its box carefully. To do so, take out
all the protective material (Plastofoams) around it, take out
the steam cleaner, and put it on a flat and standard
laboratory table such that the space within 25 cm radius of
the device is empty. Make sure that the surface and legs of
the table are not made of metal.
If the surface or legs of the table is metal and is in contact
with Earth, There will be a risk of electric shock. Therefore,
place the Poli VAC on the wooden or berglass.
2Polivac should not be exposed to sunlight directly.
3An appropriate cord should be used to connect the device
to its nearby power supply.
4An electrical protector must be put on the way of the
socket by the user, so overload or indirect currents don’t
have contact with the protective parts of the device.
Installation of brush holder on the motor shaft
•Put one of the brush holder ends, which has a hole, on the
motor shaft, and push it inward slowly.
•Push the other end of the brush holder inward with a plastic
hammer until it is xed properly.
•Rotate the motor shaft and brush holder manually, and make
sure it is installed correctly and brush holder axis is in parallel
with the shaft. Also, make sure that the motor shaft and brush
holder axes are aligned with each other.
•In order to check the installation of the device being correct,
turn it on, and if any deviation or problems of this kind are
seen, try to x it. If the deviation is more than 2-1 mm, open
that part and install it again.
Transportation and installation

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Polish Device
Poli Vac
•Remember that as soon as the device is turned on, the fraction
torque helps these connections become rmer; so, during the
start of the device, begin applying force to the brush holder
(for instance, rub a test sample).
•The protective glass is made of polycarbonate and is not
breakable. This glass ensures your safety when cutting and
polishing.
•The glass is retractable which is designed to access the brush
holder, motor shaft, or plastic trays when needed.
Removing brush holder from the motor shaft
The device has two clamps which facilitate the removal of the
brush holder. Rotate the handle counterclockwise slowly for
the right side or clockwise for the left side.
Installing brushes on the brush holder
Follow the instructions below to install brushes on the brush holder:
•Choose an appropriate brush holder. For the right side brush
holder, (the right side faces you when you face the front and
glass parts of the device) connect the brush into the brush
holder by rotating it clockwise). For the left side brush, rotate
it counterclockwise.
•The unthreaded part of the brush holder must be placed on
the motor shaft to be fastened by a clamp.
•Install the brush on the brush holder. When installing, the
brush holder axis must be perpendicular to the desired brush.
•Rotate the brush on the brush holder as slowly as possible.
•Put the brush and its head outside the motor shaft (the brush
must be away from the clamp and the motor shaft).
•When rotating and fastening any of the mentioned parts,
make sure that their surfaces are perpendicular to each other.

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Transportation and installation
Installing the brush on the brush holder
Fig-3