PolyJohn Bravo Operating manual

BRA1 Info - December 2008
Page 1 of 5
POLYJOHN
USA
PolyJohn Enterprises Corp
2500 Gaspar Ave.
Whiting, IN 46394
Phone: [phone]
Fax: [phone]
www.polyjohn.com
[email protected]
POLYJOHN
WORLDWIDE
PolyJohn (UK) Ltd.
Equinox 1 Audby Lane
Wetherby, England LS22 7RD
Phone: [phone]
Fax: [phone]
www.polyjohn.co.uk
[email protected]
POLYJOHN
CANADA
PolyJohn Canada
P.O. Box 2300
199 Forest Plain Rd.
Orillia, Ontario LV3 6S2
Phone: [phone]
Fax: [phone]
www.polyjohncanada.ca
[email protected]
B R A V O ™
2-STATION HANDWASH SINK
Operations & Maintenance Guide
®
POLYJOHN
®
We recommend reading through the entire booklet prior to proceeding with use, service or
maintenance.
HEATER OPTION:
Tested by:______________________Date_____________Temperature:____________
PATENT PENDING
All materials, including resin, pigments and additives used to make the plastic components as well as the plumbing
components that come in contact with the fresh water are U.S. FDA food grade compliant.
Height 62 in 157 cm
Width 26.5 in 67 cm
Depth 21.5 in 54 cm
Fresh Water
Capacity 22 gal 83 L
Gray Water
Capacity 24 gal 91 L
Pump Capacity
(per stroke) 2  oz 59.1 ml
Number of Single
Dispenses 1408 1408
Weight Empty 70 lb 32 kg
Weight Full 254 lb 115.2 kg
Paper Towel Dispenser
Four packs of single-fold towels (Georgia Pacic 23504)
250 towels per pack. 1000 per wash station.
Soap Dispensers
Capacity 30  oz 887 ml
Total Capacity 60  oz 1774 ml
SPECIFICATIONS
Dimension Imperial Metric
NOTE: All dimensions are subject to change due to environmental factors.
BRA1 Info - December 2008
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The Bravo is a supreme dual hand wash station. It features a sleek design that
is unmatched in the industry and is easily transported inside most portable
restrooms. The dimensions are within the United Parcel Service (UPS) shipping
requirements.
The oval windows in the outer tank show o the translucent inner fresh water
tank for an attractive two-tone look that also provides a functional water level
indicator for users and service people alike.
This free standing wash station has been designed with extra deep sink basins
so users may wash up to their elbows.
If warm water washing is desired or required, Bravo can deliver instant warm
water with the BRA1-2000 Model.
Bravo’s unique options make it an ideal choice for all types of industry.
BRA1-2000 Optional Heater Information
GFCI
HE01-1000 - Heater must be plugged into a ground fault circuit interrup-
tor (GFCI) protected outlet or protected with a GFCI plug. We oer a 25’
length of cord with the appropriate GFCI, PolyJohn part number PC-000640.
The heater is designed to provide a warm hand wash maintaining a water
temperature of 95 to 105 degrees Fahrenheit. The heater also provides a way
of keeping the water from freezing when temperatures reach down to 10 de-
grees.
The system is equipped with a oat switch to shut o power to the heater when
the water level drops below its normal operating range.
There is an electrical inlet at the bottom of the sink. To hook-up, simply con-
nect to an electrical cord and plug in to an outlet that is a 120 volt 15-amp GFCI
protected circuit.
The LED light is provided next to the plugin to show when the power is being
applied to the heater. It is normal for the light to cycle on and o over the
course of several minutes. The heater temperature range is 95 to 105 degrees.
The light will come on when the water temperature is below 95 degrees and it
will shut o when the temperature reaches 105 degrees. The LED light will also
shut o if the water level is below normal operating range.
General Product Overview & Operation Information

BRA1 Info - December 2008
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Service / Maintenance Information
Emptying Gray Water
Bravo features three options to empty the gray water; Siphon, Drain or Pump.
Siphon - Place service wand onto rubber gasket
1. (BRA1-0008). Create a
tight seal. Open vacuum valve to begin siphon; siphon should begin with-
in 5 seconds. Remove wand and allow sink to empty. If “dumping” of gray
water is not approved, leave vacuum on until sink is empty.
Drain - There are two drains side by side at the bottom of the sink, remove
2.
the one on the left to drain the gray water.
Pump - Unlock the lock on the wingnut cap, unscrew the cap and pull the
3.
plug out. Unlock the lock on the hinged bowl top and lift the hinged bowl
top up to access the interior of the outer tank.
Emptying Fresh Water
Drain the fresh water by removing the right side 1” drain plug from the bottom
of the sink.
Accessing Pumps
Remove the (4) 1/4” hex bolts from the base plate. The pumps are attached to
the plumbing with quick disconnect ttings. To disconnect the tubing, push
the ring of the tting toward the tting stem while pulling out on the tubing.
Spigot Replacement
Drill out the (2) PC-000104 rivets that hold the spigot in place. The spigots are
attached to the plumbing with quick disconnect ttings. To disconnect the
tubing, push the ring of the tting toward the tting stem while pulling out on
the tubing.
Sink Drain Plumbing System
The drain system is designed to be virtually maintenance free. Molded in bowls
allow gray water to drain directly into the gray water tank.
BRA1 Info - December 2008
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IMPORTANT DECALS
NOT FOR COOKING OR DRINKING, is required by law in certain areas of the
U.S. Other geographical areas require that the materials used to manufacture
the sinks comply with the U.S. Federal Food and Drug Administration (FDA)
guidelines 21 CFR 175.300 (resins), 177.1520 (olen polymers) and 178.3297
(colorants for polymers). The materials also comply with the U.S. Public Health
Service Drinking Water Standards, 42 CFR part 72 and U.S. Environmental Pro-
tection Agency Interim Primary Drinking Water Regulations 40 CFR part 141.
HANDS FREE PUMP, instruction for user to use foot pump to operate the
sink.
UNIT MUST BE DRAINED BEFORE TRANSPORTING,reminds service opera-
tor to empty the sink before transporting.
Filling with Fresh Water
Unlock the lock on the ll cap located on the hinged side of the sink tower top
(between the two sink bowls). Unscrew the wingnut on the ll cap and pull the
plug out. Insert a standard 1” garden or similar type hose. Fill with a few gal-
lons of fresh water to perform a system check. Depress each pump a few times
to “prime” them. The pumps have built in check valves that will hold a prime
between uses. Continue lling to the 22 gallon capacity.
Paper Towel Dispenser
Unlock the lock on the dispenser lid to release the catch lock. Lift up the lid and
add one pack of single fold towels (Georgia Pacic 23504 or equivalent) to each
compartment (total of 4 packs). Feed the rst towel through the slots in the
bottom of the towel holder body.
Soap Dispenser
Unlock the lock on the Paper Towel Dispenser Lid to release the catch lock. Lift
up the lid and pull the ring of the Soap Dispenser Mount
Plate (BRA1-0021) up through the Paper Towel Dispenser
and remove. Open one of the Soap Dispensers by placing
your hands on both sides of the dispenser. Position your
thumbs on the front approximately where the two dots are
located in the illustration (the tips of your thumbs should be
inline with the gray top, but not on it). Push in on the clear
plastic while using your thumbs to “pop” the gray lid o.
Fill with 30 uid ounces of liquid soap. Snap the lid back
on and repeat for the other soap dispenser. Reinsert the
Soap Dispensers down through the Paper Towel Dispenser and lock.
Service / Maintenance Information (continued)

BRA1 Info - December 2008
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Optional Accessories
Hand Sanitizer Dispenser
Available from PolyJohn, is part number BRA1-0009C, an 800 ml. Hand Sani-
tizer Dispenser, complete with hand sanitizer, a mounting plate and rivets for
mounting. For application where hand sanitizing is essential.
Chlorinating Tablets
PolyJohn part number CK01-0030 is available for applications where chlori-
nated water is desired or required. Each tablet can treat up to 29 gallons of
water. Add one tablet each time the sink is lled with fresh water.
CLEANING AND MAINTENANCE
Use a mild soap to clean all surfaces and component parts.
Minor scratches and abrasions can be lightly sanded or scrubbed with a
mild abrasive cleaner (such as “Soft Scrub”) that contains calcium carbonate,
hypochlorate bleach and detergents. Be sure to follow the cleaning product
directions since these ingredients may cause hazardous gases when mixed with
other chemicals. Rinse the cleaned area and bu with a conventional wax.
Some light scratches may also be hidden by using an industrial hot air gun.
To keep the water fresh add a “Fresh Sink Tablet” (chlorinated tablet) each time
the sink is lled with water.
For a source of cleaning, deodorizing and paper products contact:
RID IT
2500 GASPAR AVE.
WHITING, IN 463942175
8002921305 EXTENSION 514
www.rid-it.com
MISSION STATEMENT
“PolyJohn is a family owned, state of the art, plastics manufacturing company
dedicated to providing its employees with a work environment committed to
excellence, and its customers with innovative products, services and technology
that meet or exceed their requirements.”
THANK YOU FOR PURCHASING POLYJOHN PRODUCTS!
Winterizing
• Drain all water from the tanks.
• Depress the foot pump to clear lines.
• Flush tank with a solution of chlorine and water.