Poulan Pro 176975 Operating manual

OWNER'S MANUAL
MODEL:
DPR22H46STA
LAWN TRACTOR
Always Wear Eye Protection During Operation
WARNING:
Read this Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
IMPORTANT MANUAL Do Not Throw Away
176975 Rev. 1 01.31.01 RH
Printed in U.S.A.

2
I. GENERALOPERATION
• Read, understand, and follow all instructions in the
manualand onthe machinebefore starting.
• Onlyallowresponsibleadults,whoarefamiliarwiththe
instructions, to operate the machine.
• Cleartheareaofobjectssuchas rocks,toys,wire,etc.,
which could be picked up and thrown by the blade.
• Besuretheareaisclearofotherpeoplebeforemowing.
Stop machine if anyone enters the area.
• Nevercarrypassengers.
• Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slowdownbeforeturning.
• Neverleavearunningmachineunattended. Alwaysturn
offblades,setparkingbrake,stopengine,andremove
keysbeforedismounting.
• Turnoff bladeswhen notmowing.
• Stop engine before removing grass catcher or unclog-
gingchute.
• Mow only in daylight or good artificial light.
• Donotoperatethemachinewhileundertheinfluenceof
alcoholordrugs.
• Watchfortrafficwhenoperatingnearorcrossingroad-
ways.
• Useextracarewhenloadingorunloadingthemachine
into a trailer or truck.
• Dataindicatesthatoperators,age60yearsandabove,
are involved in a large percentage of riding mower-
relatedinjuries. Theseoperatorsshouldevaluatetheir
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPEOPERATION
Slopes are a major factor related to loss-of-control and
tipoveraccidents,whichcanresultinsevereinjuryordeath.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•Useslowspeed. Choosealowgearsothatyouwillnot
have to stop or shift while on the slope.
•Followthemanufacturer’srecommendationsforwheel
weights or counterweights to improve stability.
•Use extra care with grass catchers or other attach-
ments. Thesecanchangethestabilityof themachine.
•Keepallmovementontheslopes slow and gradual . Do
not make sudden changes in speed or direction.
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY RULES
DONOT:
•
Donot turnonslopesunlessnecessary,andthen,turn
slowly and gradually downhill, if possible.
•
Do not mow near drop-offs, ditches, or embankments.
Themowercouldsuddenlyturnoverifawheelisoverthe
edge of a cliff or ditch, or if an edge caves in.
•
Donot mowonwetgrass.Reducedtractioncouldcause
sliding.
•
Do not tryto stabilize themachineby putting your foot
ontheground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragicaccidents canoccur if theoperator isnot alert tothe
presence of children. Children are often attracted to the
machine and the mowing activity.
Never assume that
children will remain where you last saw them.
•Keep children out of the mowing area and under the
watchfulcareof anotherresponsibleadult.
•Bealert andturnmachine offif childrenenter thearea.
•Before and when backing, look behind and
down for
smallchildren.
•Nevercarrychildren. Theymayfalloffandbeseriously
injuredorinterferewithsafemachineoperation.
•Neverallowchildrento operatethemachine.
•Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels.
Theyare flammable and vapors are explosive.
- Useonlyanapprovedcontainer.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Neverrefuelthemachineindoors.
- Never store the machine or fuel container inside
wherethereisanopenflame,suchasawaterheater.
•Never run a machine inside a closed area.
•Keepnutsandbolts,especiallybladeattachmentbolts,
tightand keep equipmentin good condition.
•Never tamper with safety devices. Check their proper
operationregularly.
•Keep machine free of grass, leaves, or other debris
build-up. Cleanoilorfuelspillage. Allowmachinetocool
beforestoring.
•Stopand inspect the equipment ifyoustrike an object.
Repair,if necessary,before restarting.
•Never make adjustments or repairs with the engine
running.
•Grass catcher components are subject to wear, dam-
age,anddeterioration,whichcouldexposemovingparts
orallowobjectstobethrown. Frequentlycheckcompo-
nents and replace with manufacturer's recommended
parts,whennecessary.
•Mowerbladesaresharpandcancut. Wraptheblade(s)
or wear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjust and service
asrequired.

3
•Besuretheareaisclearofotherpeoplebeforemowing.
Stop machine if anyone enters the area.
•Nevercarrypassengersorchildrenevenwiththeblades
off.
•Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
•Nevercarrychildren.Theymayfalloffandbeseriously
injuredorinterferewithsafemachineoperation.
•Keep children out of the mowing area and under the
watchfulcareof anotherresponsibleadult.
•Bealert andturnmachine offif childrenenter thearea.
•Before and when backing, look behind and down for
smallchildren.
•Mow up and down slopes (15°Max), not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•Useslowspeed.Choosealowgearsothatyouwillnot
have to stop or shift while on the slope.
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straightdown the slope.
•If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
•Donotturnonslopesunlessnecessary,andthen,turn
slowly and gradually downhill, if possible.
Safe Operation Practices for Ride-On Mowers
SAFETY RULES
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
CAUTION: Tow only the attachments
thatarerecommendedbyandcomply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
withthegroundand causeyoutolose
controlofyourtractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tainvehiclecomponentscontainoremitchemicals
knowntotheStateofCaliforniatocausecancerand
birthdefectsorotherreproductiveharm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.

4
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE(API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OILCAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.75 PINTS
SPARK PLUG: CHAMPION RC12YC
(GAP: .040")
GROUND SPEED (MPH): FORWARD: 0 –5.5
REVERSE: 0 –2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 16 AMPS @ 3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASESIZE: U1R
BLADE BOLT TORQUE: 27–35 FT. LBS.
CONGRATULATIONS onyourpurchaseofanewtractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
youthebest possibledependabilityand performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized
servicecenter/department Wehavecompetent,well-trained
technicians and the proper tools to service or repair this
tractor.
Please read and retain this manual. The instructions will
enableyoutoassembleandmaintainyourtractorproperly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Followaregularscheduleinmaintaining,caringforand
usingyour tractor.
•Followtheinstructionsunder“CustomerResponsibili-
ties”and “Storage”sections of this owner’s manual.
WARNING: This tractor is equipped with an internal
combustionengineandshouldnotbeusedonornearany
unimproved forest-covered, brush-covered or grass-cov-
eredlandunlesstheengine’sexhaustsystemisequipped
withasparkarrestermeetingapplicablelocalorstatelaws
(ifany). Ifasparkarresterisused,itshouldbemaintained
ineffective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Otherstatesmayhavesimilarlaws.Federallawsapplyon
federallands.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
SAFETY RULES ...................................................... 2-3
PRODUCT SPECIFICATIONS..................................... 4
CUSTOMER RESPONSIBILITIES ................... 4, 17-20
ASSEMBLY............................................................ 6-10
OPERATION......................................................... 11-16
MAINTENANCE SCHEDULE..................................... 17
SERVICE AND ADJUSTMENTS .......................... 21-26
STORAGE ................................................................. 27
TROUBLESHOOTING .......................................... 28-29
REPAIR PARTS - TRACTOR ............................... 32-45
WARRANTY .............................................................. 46
TABLE OF CONTENTS

5
UNASSEMBLEDPARTS
Mower
(3) Retainer Springs (double loop)
(4) Retainer Springs (single loop)
(2) Front Link Assemblies
Gauge Wheels
(4) Washers 3/8 x 3/4 x 14 Ga.
(4) Wheels
(4) Adjusting
Bars
(4) Retainer Springs
(double loop)
(4) Clevis Pins
(4) Locknuts 3/8-16
(4) Shoulder
Bolts
Nose Roller
Nose
Roller
Brackets
(2) Hex Bolts
3/8-16 x 1
(2) Washers
17/32 x 7/8 x 16 Ga.
(2) Nylon
Locknuts
3/8-16
Steering Wheel
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Seat
Steering
Wheel Insert
Steering
Wheel Adapter
Steering Sleeve
Steering Sleeve
Extension
(1) Oil Drain Tube
For Future Use
(2) Keys
Slope Sheet
Keys
(3) Mulching
Blades
Blades

6
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
Asocketwrenchsetwillmakeassemblyeasier. Standard
wrench sizes are listed.
(1) Tirepressuregauge
(2) 9/16" wrenches (1) Utility knife
(1) 1/2"wrenches (1) 3/4" socket w/drive ratchet
(1) Pliers
Whenrightorlefthandismentionedinthismanual,itmeans
whenyou arein theoperatingposition(seatedbehind the
steeringwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
fromcarton.
•Cut,fromtoptobottom,alonglinesonallfourcorners
of carton, and lay panels flat.
•Removemowerandpackingmaterials.
•Check for any additional loose parts or cartons and
remove.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•Lift hood to raised position.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
LABEL
FIG. 2
ASSEMBLY
FIG. 1
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
•Remove locknut and large flat washer from steering
shaft.
•Positionfrontwheelsofthetractorsotheyarepointing
straightforward.
•Slide the steering sleeve over the steering shaft.
•Align tabs and press steering sleeve extension into
bottomof steeringwheel.
•Position steering wheel so cross bars are horizontal
(leftto right) and slide onto steeringwheeladapter.
•Secure steering wheel to steering shaft with locknut
and large flat washer previously removed. Tighten
securely.
•Snap steering wheel insert into center of steering
wheel.
•Remove protective materials from tractor hood and
grill.
IMPORTANT:CHECKFORANDREMOVEANYSTAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE
TRACTOR IS TO ROLL OFF SKID.
STEERING WHEEL
INSERT
LOCK NUT
LARGE FLAT WASHER
STEERING WHEEL
STEERING
WHEEL EXTENTION
TABS
STEERING
SHAFT
STEERING
SLEEVE
STEERING
WHEEL
ADAPTOR

7
FIG. 4
NOSE ROLLER
“B”
BRACKET
TAB WASHER
TAB
HOLE
LOCK NUT
“A”BRACKET
TAB
HEX
BOLT
TO ATTACH NOSE ROLLER (See Fig. 4)
•Positionbrackets,17/32x7/8x16gaugewashers,and
noserollerbetweendeckmountingbracketsasshown.
Besuretopositionbracketsoncorrectside,asshown.
•Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as
shown. Tightenhardwaresecurely.
NOTE: Be sure bracket tabs are positioned in tab holes in
deck brackets.
ASSEMBLY
FIG. 3
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 12, for location and func-
tion of controls)
•Pressliftleverplungerandraiseattachmentliftleverto
its highest position.
•Releaseparkingbrakebydepressingclutch/brakepedal.
•Place freewheel control in freewheeling position to
disengagetransmission(See“TOTRANSPORT”inthe
Operation section of this manual).
•Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 12, for location and func-
tion of controls)
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•Be sure all above assembly steps have been com-
pleted.
•Check engine oil level and fill fuel tank with gasoline
•Placefreewheelcontrolin"transmissionengaged"posi-
tion.
•Sit on seat in operating position, depress clutch/break
pedaland set the parking brake.
•Place motion control lever in neutral (N) position.
•Pressliftleverplungerandraiseattachmentliftleverto
its highest position.
•Starttheengine.Aftertheenginehasstarted,movethe
throttle control to idle position.
•Releaseparkingbrake.
•Slowlymovethemotioncontrolleverforwardandslowly
drive tractor off skid.
•Applybraketostoptractor,setparkingbrakeandplace
motion control lever in neutral position.
•Turn ignition key to "OFF" position.
Continue with the instructions that follow.
SEAT PAN
SHOULDER
BOLT
ADJUSTMENT
KNOB
FLAT WASHER
SEAT
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
•Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
•Pivot seat upward and remove from the cardboard
packing.Removethecardboardpacking anddiscard.
•Place seat on seat pan so head of shoulder bolt is
positionedoverlarge slotted hole in pan.
•Pushdown onseat toengage shoulderbolt inslot and
pull seat towards rear of tractor.
•Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•Lower seat into operating position and sit on seat.
•Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
•Get off seat without moving its adjusted position.
•Raise seat and tighten adjustment knob securely.

8
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
Thegaugewheelsaredesignedtokeepthemowerdeckin
proper position when operating mower. Be sure they are
properlyadjustedtoensureoptimummowerperformance.
•Slidegauge wheelbar downinto bracket channel,Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder
bolts, 3/8 washers and 3/8-16 center locknuts and
tightensecurely.
•For ease of mower to tractor assembly, raise gauge
wheels to highest position and retain with clevis pins
andspringretainers.
•Adjustgaugewheelsbeforeoperatingmower.See“TO
ADJUSTGAUGEWHEELS”in theOperationsection
of this manual.
SHOULDER
BOLT
ADJUSTING
BAR
PIN
RETAINER SPRING
FIG. 5
GAUGE
WHEEL 3/8-16 CENTER
LOCKNUT
ASSEMBLY
3/8 WASHER
TO SET UP YOUR MOWER FOR MULCHING
(See Fig. 6)
•Turn the mower over to allow access to blades.
•Remove hex bolt, lock washer and flat washer and
removehighperformanceblades.Storeinsafeplace.
•Install mulcher blades with trailing edge up towards
deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY,
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.
•Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADEBOLTISGRADE8HEATTREATED.
•Install mulcher plate if previously removed.
FIG. 6
MANDREL
ASSEMBLY
BLADE
TRAILING EDGE UP
FLAT
WASHER
LOCK
WASHER
HEX BOLT
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
CENTER
HOLE
STAR
YOURMOWERCAMEFACTORYEQUIPPEDWITHHIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE
BLADES THE MULCHER PLATE MUST BE REMOVED
FROM THE MOWER (SEE FIG. 6).
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
TO INSTALL MULCHER PLATE (See Fig. 7)
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall
themulcherplate.
•Raise and hold deflector shield in upright position.
•Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
•Hook front latch into hole on front of mower deck.
•Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate
and allow it to rest on plate while in
operation.
DEFLECTOR
SHIELD
FIG. 7
LATCH
HOOKS
MULCHER
PLATE
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE:The mulcherblades will dischargeand baggrass,
but for best bagging and discharging install the high
performanceblades.
•Removemulcherplateandmulcherbladesandinstall
high performance blades, (see BLADE REMOVAL in
the CUSTOMER RESPONSABILITY section of this
manual).
•Storemulcherbladesandmulcherplateinasafeplace.
Yourmowerisnowreadyfordischargingorinstallation
of optional grass catcher accessory.

9
FIG. 8
ANTI-SWAY BAR
DOUBLE LOOP
RETAINER SPRING
GAUGE
WHEEL
IDLER PULLEY
CHASSIS
BRACKET
DOUBLE LOOP RETAINER
SPRING(Outwardpointingdeckpins)
SUSPENSION
ARMS FRONT
MOWER
BRACKET
ELECTRIC
CLUTCH
PULLEY FRONT
SUSPENSION
BRACKET
FRONT
LINK
SINGLE LOOP
RETAINER
SPRINGS
DEFLECTOR
SHIELD
USE PLIERS FOR
RETAINER SPRINGS
LOOP
DOWN
ASSEMBLY
INSTALL MOWER AND DRIVE BELT (See
Figs. 8 and 9)
Besure tractor ison level surfaceand mower suspension
armsareraisedwithattachmentliftcontrol.Engageparking
brake.
•Cutandremovetiessecuringanti-swaybarandbelts.
Swing anti-sway bar to left side of mower deck.
•Slidemowerundertractorwithdeflectorshieldtoright
side of tractor.
IMPORTANT: CHECKBELTFOR PROPERROUTINGIN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ELECTRIC CLUTCH PULLEY GROOVE.
•InstallonefrontlinkintopholeoftheR.H.frontmower
bracketandR.H.frontsuspensionbracket. Retainwith
twosingle loop retainer springs as shown.
•InstallsecondfrontlinkinL.H.frontsuspensionbracket
only and retain with single loop retainer spring as
shown.
•Turnheightadjustment knobcounterclockwiseuntil it
stops.
•Lowermower linkage with attachment liftcontrol.
•Place the L.H. suspension arm on outward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retainwithdoubleloopretainerspringwithloopsdown
asshown.
•Slideleftsideofmowerbackandinstalltheunattached
front link in top hole of the L.H. front mower bracket.
Retainwith singleloopretainer springas shown.
•Place the R.H. suspension arm on outward pointing
deck pin. If necessary, rock and raise front of mower
to align deck pin with the hole in suspension arm.
Retainwithdoubleloopretainerspringwithloopsdown
asshown.
•Connect anti-sway bar to chassis bracket under left
footrestandretainwithdoubleloop retainerspring.
•Turn height adjustment knob clockwise to remove
slack from mower suspension.
•Raisemower to highest position.
•Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.

10
CHECK TIRE PRESSURE
Thetiresonyourtractorwereoverinflatedatthefactoryfor
shipping purposes. Correct tire pressure is important for
bestcuttingperformance.
•Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS”section of this manual.
CHECK MOWER LEVELNESS
Forbestcuttingresults,mowershouldbeproperlyleveled.
See “TO LEVEL MOWER HOUSING”in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
Seethefiguresthatareshownforreplacingmotion,mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual. Verify that the belts
areroutedcorrectly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See “TO ADJUST
BRAKE”in the Service and Adjustments section of this
manual.
ASSEMBLY
3 CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR,WEWISHTOASSURETHATYOURECEIVE
THEBESTPERFORMANCEANDSATISFACTIONFROM
THISQUALITYPRODUCT.
PLEASEREVIEW THEFOLLOWING CHECKLIST:
3 All assembly instructions have been completed.
3 Noremaining loose partsin carton.
3 Batteryisproperlypreparedandcharged. (Minimum
1 hour at 6 amps).
3 Seat is adjusted comfortably and tightened securely.
3 Alltiresareproperlyinflated. (Forshippingpurposes,
the tires were overinflated at the factory).
3 Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properlyinflatedforleveling).
3 Checkmoweranddrivebelts. Besuretheyarerouted
properlyaround pulleysand inside allbelt keepers.
3 Checkwiring. Seethatallconnectionsarestillsecure
andwiresareproperlyclamped.
3 Before driving tractor, be sure freewheel control is in
driveposition.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRAATTENTIONTOTHEFOLLOWINGIMPORTANT
ITEMS:
3 Engine oil is at proper level.
3 Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
3 Become familiar with all controls - their location and
function. Operate them before you start the engine.
3 Be sure brake system is in safe operating condition.
3 Itisimportanttopurgethetransmissionbeforeoperat-
ingyourtractorforthefirsttime. Followproperstarting
andtransmissionpurginginstructions(See“TOSTART
ENGINE”and “PURGE TRANSMISSION”in the Op-
eration section of this manual).

11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
FUEL CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED UNLOCKED
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH ENGAGED
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
OVER TEMP
LIGHT
PARKING BRAKE
IGNITION ATTACHMENT
CLUTCH DISENGAGED
P
KEEP AREA CLEAR SLOPE HAZARDS
15
15
15
(SEE SAFETY RULES SECTION)
OPERATION

12
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
thismanual forfuture reference.
FIG. 9
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the
mowerblades,orotherattachmentsmountedtoyourtractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLECONTROL: Usedtocontrolenginespeed.
CHOKE CONTROL: Usedwhen starting a cold engine.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
CLUTCH/BRAKE PEDAL - Used for declutching and
brakingthe tractor and startingthe engine.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
cuttingheight.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
PARKINGBRAKE-Locksclutch/brakepedalintothebrake
position.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
ATTACHMENTLIFTLEVER- Usedtoraiseandlower the
mowerdeck or other attachmentsmounted to your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift
leverwhenchanging its position.
IGNITION SWITCH - Used for starting and stopping the
engine.
CLUTCH/
BRAKE
PEDAL
THROTTLE
CONTROL
MOTION
CONTROL
LEVER
PARKING BRAKE
ATTACHMENT
LIFT LEVER
LIFT LEVER
PLUNGER
LIGHT
SWITCH
POSITION
IGNITION
SWITCH
FREEWHEEL
CONTROL
ATTACHMENT
CLUTCH SWITCH
HEIGHT ADJUSTMENT KNOB
AMMETER
CHOKE
CONTROL

13
OPERATION
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
TO USE THROTTLE CONTROL (See Fig. 10)
Always operate engine at full throttle.
•Operating engine at less than full throttle reduces the
batterychargingrate.
•Fullthrottleoffersthebestbaggingandmowerperfor-
mance.
TO USE CHOKE CONTROL (See Fig. 10)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
•To engage choke control, pull knob out. Slowly push
knobin to disengage.
TOMOVEFORWARDANDBACKWARD(See
Fig. 10)
Thedirection and speed of movementis controlled by the
motioncontrol lever.
•Start tractor with motion control lever in neutral (N)
position.
•Releaseparkingbrakeandclutch/brakepedal.
•Slowly move motion control lever to desired position.
The operation of any tractor can result in foreign objects thrown into the eyes, which can
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperatingyour
tractororperforminganyadjustmentsorrepairs. Werecommendawidevisionsafetymask
overspectaclesorstandardsafetyglasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 10)
Yourtractorisequippedwithanoperatorpresencesensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•Depressclutch/brakepedalintofull“BRAKE”position
andhold.
•Placeparkingbrakelever in“ENGAGED”positionand
releasepressurefromclutch/brakepedal. Pedalshould
remainin“BRAKE”position. Makesureparkingbrake
will hold tractor secure.
PARKING BRAKE
“ENGAGED”
POSITION
“DISENGAGED”
POSITION
MOTION
CONTROL
LEVER
ATTACHMENT CLUTCH LEVER
PULL OUT TO “ENGAGE”
FIG. 10
STOPPING (See Fig. 10)
MOWERBLADES -
•Tostopmowerblades,moveattachmentclutchswitch
to“DISENGAGED”position.
GROUNDDRIVE-
•Tostopgrounddrive,depressclutch/brakepedalinto
full “BRAKE”position..
•Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE-
•Move throttle control to slow position.
NOTE: Failuretomovethrottlecontroltoslowpositionand
allowingengineto idlebeforestoppingmaycauseengine
to“backfire”.
•Turn ignition key to “OFF”position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•Never use choke to stop engine.
IMPORTANT: LEAVINGTHEIGNITION SWITCH INANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Undercertain conditions when tractoris standing
idlewiththeenginerunning,hotengineexhaustgasesmay
cause “browning”of grass. To eliminate this possibility,
alwaysstopenginewhenstoppingtractorongrassareas.
CHOKE
CONTROL
TOADJUSTMOWERCUTTINGHEIGHT(See
Fig. 10)
The cutting height is controlled by turning the height
adjustmentknob indesired direction.
•Turn knob clockwise ( ) to raise cutting height.
•Turn knob counterclockwise ( ) to lower cutting
height.
Thecuttingheightrangeisapproximately1-1/2"to4". The
heightsaremeasuredfromthegroundtothebladetipwith
theenginenotrunning. Theseheightsareapproximateand
mayvary depending upon soilconditions, height of grass
and types of grass being mowed.
•Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns,mowoftenandafter moderategrowth.
•For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
CLUTCH/BRAKE PEDAL
“DRIVE”POSITION
TO ADJUST GAUGE WHEELS (See Fig. 11)
Gaugewheels areproperlyadjustedwhentheyareslightly
offthegroundwhenmowerisatthedesiredcuttingheight
inoperatingposition.Gaugewheelsthenkeepthedeckin
proper position to help prevent scalping in most terrain
conditions.
•Be sure tractor is on a flat level surface.
•Lower mower and adjust mower to desired cutting
height.
HEIGHT
ADJUSTMENT
KNOB
PUSH IN TO
“DISENGAGE”
IGNITION
KEY
THROTTLE
CONTROL
“BRAKE”
POSITION

14
OPERATION
LOW
POSITION
TO OPERATE MOWER (See Fig. 12)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Anyattemptby theoperator toleavethe seatwith
theenginerunningandtheattachmentclutchengagedwill
shut off the engine.
•Select desired height of cut.
•Lowermower with attachment liftcontrol.
•Start mower blades by engaging attachment clutch
control.
•TOSTOPMOWERBLADES-disengageattachment
clutch control.
CAUTION: Do not operate the mower
withouteithertheentiregrasscatcher,
onmowerssoequipped,orthedeflec-
tor shield in place.
PUSH IN TO
"DISENGAGE"
ATTACHMENT
LIFT LEVER
HIGH
POSITION
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
"ENGAGE"
FIG. 12
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15°and
do not drive across any slope.
•Choosetheslowestspeed beforestartingupordown
hills.
•Avoid stopping or changing speed on hills.
•If slowing is necessary, move throttle control lever to
slowerposition.
FIG. 13
FIG. 11
CLEVIS
PIN
RETAINER
SPRING
•Remove retainer spring and clevis pin which secure
eachgaugewheelbar.
•Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
andinsertclevispin.Gaugewheelsshouldbeslightly
offthe ground.
•Replace retainer spring into clevis pin.
IMPORTANT:BESURETOREADJUSTGAUGEWHEELS
IFYOUCHANGETHECUTTINGHEIGHTOFTHEMOWER
DECK.
•Ifstoppingisabsolutelynecessary,pushclutch/brake
pedal quickly to brake position and engage parking
brake.
•Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
•Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
•Slowly move motion control lever to slowest setting.
•Make all turns slowly.
TO TRANSPORT (See Figs. 9 and 13)
Whenpushingortowing yourtractor,besure todisengage
transmission by placing freewheel control in freewheeling
position. Freewheelcontrolislocatedatthereardrawbarof
tractor.
•Raiseattachmentlifttohighestpositionwithattachment
lift control.
•Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
•Do not push or tow tractor at more than two (2) MPH.
•Toreengagetransmission,reverseaboveprocedure.
NOTE: Toprotecthoodfromdamagewhentransportingyour
tractor on a truck or a trailer, be sure hood is closed and
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•Theengine in yourtractor has been shipped,from the
factory, already filled with summer weight oil.
•Check engine oil with tractor on level ground.
•Removeoilfillcap/dipstickandwipeclean,reinsertthe
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL”mark on dipstick is reached. Do not overfill.
•For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART”in the
Customer Responsibilities section of this manual).
•To change engine oil, see the Customer Responsibili-
ties section in this manual.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load,whileonaslope,isdangerous.Tirescanlosetraction
withthegroundandcauseyoutolosecontrolofyourtractor.

15
OPERATION
PURGE TRANSMISSION
CAUTION: Neverengageordisengage
freewheel lever while the engine is
running.
Toensureproper operationandperformance, itisrecom-
mendedthatthetransmissionbepurgedbeforeoperating
tractor for the first time. This procedure will remove any
trappedairinsidethetransmissionwhichmayhavedevel-
opedduringshipping ofyourtractor.
IMPORTANT: SHOULD YOUR TRANSMISSION
REQUIRE REMOVAL FOR SERVICE OR
REPLACEMENT, IT SHOULD BE PURGED AFTER
REINSTALLATION BEFORE OPERATING THE
TRACTOR.
•Placetractorsafelyonlevelsurfacewithengineoffand
parkingbrake set.
•Disengagetransmissionbyplacingfreewheelcontrolin
freewheelingposition(See “TOTRANSPORT”inthis
section of manual).
•Sittinginthetractorseat,startengine. Aftertheengine
isrunning,movethrottlecontroltoslow position.With
motion control lever in neutral (N) position, slowly
disengageclutch/brakepedal.
•Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedurethree(3)times.
NOTE: Duringthisproceduretherewillbenomovementof
drivewheels. Theairisbeingremovedfromhydraulicdrive
system.
•Movemotioncontrollevertoneutral(N)position. Shut-
off engine and set parking brake.
•Engage transmission by placing freewheel control in
drivingposition(See“TOTRANSPORT”inthissection
ofmanual).
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•Be sure freewheel control is in the transmission en-
gagedposition.
•Sitonseatinoperatingposition,depressclutch/brake
pedaland setparkingbrake.
•Place motion control lever in neutral (N) position.
•Moveattachment clutch to “DISENGAGED”position.
•Move throttle control to fast position
•Pull choke control out for a cold engine start attempt.
Forawarmenginestartattemptthechokecontrolmay
notbeneeded.
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
•Insert key into ignition and turn key clockwise to
“START”position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteensecondsperminute.Iftheenginedoesnotstart
after several attempts, push choke control in, wait a
fewminutesandtryagain.Ifenginestilldoesnotstart,
pull the choke control out and retry.
WARMWEATHERSTARTING(50°Fandabove)
•Whenenginestarts,slowlypushchokecontrolinuntil
theenginebeginstorunsmoothly.Iftheenginestarts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
•Theattachmentsandgrounddrivecannowbeused.If
theenginedoesnotaccepttheload,restarttheengine
andallowittowarmupforoneminuteusingthechoke
asdescribedabove.
COLDWEATHERSTARTING(50°Fandbelow)
•Whenenginestarts,slowlypushchokecontrolinuntil
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
onthetemperature.
AUTOMATICTRANSMISSIONWARMUP
•Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•Be sure the tractor is on level ground.
•Place the motion control lever in neutral. R e -
lease the parking brake and let the clutch/brake
slowlyreturnto operatingposition.
•Allowoneminutefortransmissiontowarmup.This
canbedoneduringtheenginewarmupperiod.
•Theattachmentscanbeusedduringtheenginewarm-
upperiodafterthe transmissionhasbeenwarmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures(below32F)thecarburetorfuelmixturemay
needtobeadjustedforbestengineperformance.See“TO
ADJUSTCARBURETOR”intheServiceandAdjustments
section of this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular unleaded
gasolinewithaminimumof87octane. (Useof leaded
gasolinewillincreasecarbonandleadoxidedeposits
and reduce valve life). Do not mix oil with gasoline.
Purchasefuelin quantitiesthat canbeused within30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER
GRADE GASOLINE TO HELP INSURE GOOD COLD
WEATHERSTARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attractmoisturewhichleadstoseparationandformationof
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems,the fuel system should beemptied before stor-
age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Usefresh fuel nextseason. See Storage Instruc-
tions for additional information. Never use engine or
carburetorcleaner products in the fueltank or permanent
damagemayoccur.
CAUTION: Fill to bottom of gas tank
fillerneck. Donotoverfill. Wipeoffany
spilledoilorfuel. Donotstore,spillor
use gasoline near an open flame.

16
OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS
AND TRASH. CLEAN AFTER EACH USE.
•The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
theyfallontothelawntheywilldisperseintothegrass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Alwaysmulchwithyourhighest engine(blade)speed
as this will provide the best recutting action of the
blades.
•Avoidcuttingyourlawnwhenitiswet. Wetgrasstends
toformclumpsandinterfereswiththemulchingaction.
Thebesttimetomowyourlawnistheearlyafternoon.
Atthistimethegrasshasdriedandthenewlycutarea
will not be exposed to the direct sun.
•Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 15). For extremely heavy mulching,
reduce your width of cut and mow slowly.
•Certain types of grass and grass conditions may
require that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
•Changeyourcuttingpatternfromweektoweek. Mow
northtosouthoneweekthenchangetoeasttowestthe
nextweek. Thiswillhelppreventmattingandgraining
of the lawn.
FIG. 15
MAX 1/3
MOWINGTIPS
•Mower should be properly leveled for best mowing
performance. See“TOLEVELMOWERHOUSING”in
the Service and Adjustments section of this manual.
•The left hand side of mower should be used for
trimming.
•Drivesothatclippingsaredischargedontotheareathat
has been cut. Have the cut area to the right of the
machine. Thiswillresultinamoreevendistributionof
clippingsand more uniform cutting.
•Whenmowinglargeareas,startbyturningtotheright
so that clippings will discharge away from shrubs,
fences,driveways,etc. Afteroneortworounds,mow
in the opposite direction making left hand turns until
finished (See Fig. 14).
•If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Makefirstcutrelatively high;thesecondto the
desiredheight.
•Do not mow grass when it is wet. Wet grass will plug
mowerand leaveundesirable clumps. Allowgrass to
drybeforemowing.
•Alwaysoperateengineatfullthrottlewhenmowing
toassurebettermowingperformanceandproperdis-
chargeofmaterial. Regulategroundspeedbyselect-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
•When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachmentbeingused.
FIG. 14
•Sittinginthetractor seat,startengine. Aftertheengine
is running, move throttle control to half (1/2) speed.
Withmotioncontrolleverinneutral(N)position,slowly
disengageclutch/brakepedal.
•Slowly move motion control lever forward, after the
tractormovesapproximatelyfive(5)feet,slowlymove
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motioncontrollevertotheneutral(N)position. Repeat
this procedure with the motion control lever three (3)
times.
•Your tractor is now purged and now ready for normal
operation.

17
LUBRICATION CHART
À FRONT WHEEL
BEARING ZERK
À FRONT WHEEL
BEARING ZERK
Á ENGINE
À SPINDLE ZERK
À SPINDLE ZERK
À GENERAL PURPOSE GREASE
Á REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTSWILLATTRACTDUSTANDDIRTTHATWILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
BEFOREEACHUSE
T
R
A
C
T
0
R
Adjust Motion Drive Belt(s) Tension
Inspect Muffler/Spark Arrester
Lubrication Chart
Check Brake Operation
Clean Air Filter
Change Engine Oil
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE SCHEDULE
EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS
EVERY SEASON
SERVICE DATES
Check for Loose Fasteners
BEFORE STORAGE
Check Engine Oil Level
Clean Engine Cooling Fins
Sharpen/Replace Mower Blades
Check Operator Presence and
Interlock Systems
Clean Air Screen
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
E
N
G
I
N
E
Replace Oil Filter (If equipped)
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Replace Fuel Filter
1
4
2
2
2
2
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1,
12,3,
2
5
5
6
7
GENERAL RECOMMENDATIONS
Thewarrantyonthistractordoesnotcoveritemsthathave
beensubjectedtooperatorabuseornegligence. Toreceive
fullvaluefromthewarranty,operatormustmaintaintractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properlymaintainyourtractor.
Alladjustmentsin theService andAdjustmentssection of
thismanualshouldbecheckedatleastonceeachseason.
•Oncea yearyou should replacethe sparkplug, clean
orreplaceairfilter,andcheckbladesandbeltsforwear.
Anewsparkplugandcleanairfilterassureproperair-
fuel mixture and help your engine run better and last
longer.
BEFORE EACH USE
•Check engine oil level.
•Checkbrakeoperation.
•Checktirepressure.
•Checkoperatorpresenceand
interlocksystems for properoperation.
•Check for loose fasteners.
CUSTOMERRESPONSIBILITIES

18
CUSTOMERRESPONSIBILITIES
TRACTOR
Alwaysobservesafetyruleswhenperforminganymainte-
nance.
BRAKE OPERATION
Iftractor requires more than six (6)feet stopping distance
athighspeedinhighestgear,thenbrakemustbeadjusted.
(See “TO ADJUST BRAKE”in the Service and Adjust-
ments section of this manual).
TIRES
•Maintain proper air pressure in all tires (See “PROD-
UCT SPECIFICATIONS”section of this manual).
•Keep tires free of gasoline, oil, or insect control
chemicalswhichcan harmrubber.
•Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slowleaks, tire sealantmay be purchasedfrom your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are
working properly. If your tractor does not function as
described,repairtheproblemimmediately.
•The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
•When the engine is running, any attempt by the
operator to leave the seat without first setting the
parking brake should shut off the engine.
•Whentheengineisrunningandtheattachmentclutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
•Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
BLADE REMOVAL (See Fig. 16)
•Raise mower to highest position to allow access to
blades.
•Removehexbolt,lockwasherandflatwashersecuring
blade.
•Installneworresharpenedbladewithtrailingedgeup
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY,
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON
MANDREL ASSEMBLY.
5/8" BOLT
OR PIN
BLADE
CENTER HOLE
FIG. 17
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
•Keepbattery and terminals clean.
•Keep battery bolts tight.
•Keep small vent holes open.
•Rechargeat 6-10 amperesfor1 hour.
NOTE: The original equipment battery on your tractor is
maintenancefree.Donotattempt toopenorremovecaps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosionanddirt on the battery and terminals cancause
thebattery to “leak”power.
•Removeterminalguard.
•Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
•Rinse the battery with plain water and dry.
•Cleanterminalsandbatterycableendswithwirebrush
untilbright.
•Coatterminals with greaseor petroleum jelly.
•Reinstallbattery(See“REPLACINGBATTERY"inthe
SERVICE AND ADJUSTMENTS section of this
manual).
•Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
•Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADEBOLTISGRADE8HEATTREATED.
TO SHARPEN BLADE (See Fig. 17)
NOTE: Wedonotrecommendsharpeningblade-butifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalancedbladewillcauseexcessivevibrationandeven-
tualdamagetomowerandengine.
•Thebladecanbesharpenedwithafileoronagrinding
wheel. Donotattempttosharpenwhileonthemower.
•Tocheckbladebalance,youwillneeda5/8"diameter
steelbolt,pin,oraconebalancer. (Whenusingacone
balancer, follow the instructions supplied with bal-
ancer).
NOTE: Donotuseanailforbalancingblade. Thelobesof
the center hole may appear to be centered, but are not.
•Slidebladeontoanunthreadedportionofthesteelbolt
orpinand holdtheboltorpin parallelwiththe ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
FLAT WASHER
LOCK WASHER
HEX BOLT
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
TRAILING EDGE
MANDREL
ASSEMBLY
BLADE
FIG. 16
CENTER
HOLE
STAR

19
CUSTOMERRESPONSIBILITIES
FIG. 19
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
TRANSAXLE COOLING
Thetransmissionfan andcoolingfinsshould bekeptclean
toassurepropercooling.
Donot attempt to cleanfan or transmission whileengine is
runningorwhilethetransmissionishot.Topreventpossible
damage to seals, do not use high pressure water or steam
to clean transaxle.
•Inspectcoolingfantobesurefanbladesareintact and
clean.
•Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressedairorhighpressuresprayertocleancooling
fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe
transaxleeverleakorrequireservicing,contactyournearest
authorizedservicecenter/department.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfacesasnecessary. Makesurethecoolingshrouds are
reinstalled.
NOTE: Operatingtheenginewithablockedgrassscreen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
willcauseenginedamageduetooverheating.
FIG. 18
AIR FILTER (See Fig. 20)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
•Removeknobs and cover.
V-BELTS
CheckV-beltsfordeteriorationandwearafter100hoursof
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Checkyour engine oil levelmore frequently toavoid
possibleenginedamagefrom runninglowonoil.
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20°0°30°40°80°100°
-30°-20°0°20°30°40°
°F
°C
32°
-10°10°
60°
5W-30 SAE 30
TO CHANGE ENGINE OIL (See Figs. 18 and 19)
Determinetemperaturerange expectedbefore oilchange.
All oil must meet API service classification SF-SJ.
•Be sure tractor is on level surface.
•Oilwill drain morefreely when warm.
•Catch oil in a suitable container.
•Removeoilfill cap/dipstick. Be careful not to allow dirt
toenter theengine whenchanging oil.
•Removecapfrombottomfittingofdrainvalveandinstall
the drain tube onto the fitting.
•Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
•To open, pull out on the drain valve.
•Afteroilhasdrainedcompletely,closeandlockthedrain
valvebypushinginwardandturningclockwiseuntilthe
pin is in the locked position as shown.
•Removethe draintubeandreplacethe caponto tothe
bottom fitting of the drain valve.
•Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
•Usegaugeonoilfillcap/dipstickforcheckinglevel. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL”line on dipstick.
CLOSED
AND
LOCKED
POSITION
CAP DRAIN
TUBE
OIL DRAIN VALVE

20
CUSTOMERRESPONSIBILITIES
MUFFLER
Inspectandreplacecorrodedmufflerandsparkarrester(if
equipped)as it couldcreate a firehazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occursfirst. Sparkplugtype andgapsettingare shownin
“PRODUCTSPECIFICATIONS”section of thismanual.
ENGINE OIL FILTER
Replacetheengineoilfiltereveryseasonoreveryotheroil
change if the tractor is used more than 100 hours in one
year.
FIG. 20
FOAM
PRE-CLEANER
KNOBS
COVER CARTRIDGE
FUEL
FILTER
CLAMP
CLAMP
FIG. 21
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keepfinishedsurfacesandwheelsfreeofallgasoline,
oil, etc.
•Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetorare covered to keepwater out. Water inengine
can result in a shortened engine life.
IN-LINE FUEL FILTER (See Fig. 21)
Thefuelfiltershouldbereplacedonceeachseason. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
•With engine cool, remove filter and plug fuel line sec-
tions.
•Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
•Be sure there are no fuel line leaks and clamps are
properlypositioned.
•Immediately wipe up any spilled gasoline.
TOSERVICEPRE-CLEANER
•Washitin liquid detergent and water.
•Squeeze it dry in a clean cloth.
•Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
•Ifvery dirtyor damaged,replace pre-cleaner.
TOSERVICECARTRIDGE
•Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirtyordamaged,replacecartridge.
•Reinstall precleaner cartridge, cover and secure with
knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USEPRESSURIZEDAIRTOCLEANORDRYCARTRIDGE.