Poulan Pro 161608 User manual

161608 08.01.97 KFSW
PRINTED IN U.S.A.
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
OWNER'S MANUAL
MODEL NO. HD145H42G
14.5 HP 42 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886

WARNING
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other repro-
ductive harm.
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING
SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read,understand,andfollowallinstructionsinthemanualandonthemachine
before starting.
• Only allow responsible adults, who are familiar with the instructions, to
operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking
brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or
truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents,
whichcan resultin severeinjury ordeath. All slopesrequire extracaution. If
you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced traction could cause sliding.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of
children. Childrenareoften attractedtothe machineand the mowingactivity.
Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the machine.
• Useextra care when approachingblind corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine
to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open
flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or
fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
SAFETY RULES
CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

3
PRODUCT SPECIFICATIONS
HORSEPOWER: 14.5
GASOLINE CAPACITY 2 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: .030")
VALVE CLEARANCE: INTAKE: .005" – .007"
EXHAUST: .009" – .011"
GROUND SPEED (MPH): FORWARD: 0.0 - 5.7
REVERSE: 0.0 - 2.7
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE: U1R
BLADE BOLT TORQUE: 30–35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has
been designed, engineered and manufactured to give you the best possible
dependability and performance.
Should you experience any problem you cannot easily remedy, please
contact your nearest authorized service center/department. We have
competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The instructions will enable you to
assemble and maintain your tractor properly. Always observe the “SAFETY
RULES”.
MODEL
NUMBER HD145H42G
SERIAL
NUMBER ____________________________________
DATE OF PURCHASE __________________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE
UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PUR-
CHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under “Customer Responsibilities” and “Storage”
sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion en-
gine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine’s exhaust system
is equipped with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained in effective
working order by the operator.
A spark arrester for the muffler is available through your nearest authorized
service center/department (See REPAIR PARTS section of this manual).
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.

A
Adjustments:
Brake............................................................ 22
Carburetor ...................................................25
Mower
Front-To-Back ......................................... 21
Side-To-Side...........................................21
Throttle Control Cable.................................. 24
Air Filter, Engine.................................................... 18
Air Screen, Engine ................................................18
Assembly ............................................................ 6-9
B
Battery:
Charging........................................................7
Cleaning ......................................................17
Starting with Weak Battery ...........................23
Storage ........................................................26
Terminals .....................................................17
Belt:
Motion Drive
Removal/Replacement............................. 22
Mower Belt(s)
Removal/Replacement............................. 22
Blade:
Sharpening .................................................16
Replacement ...............................................16
Brake Adjustment..................................................22
C
Carburetor Adjustment..........................................25
Controls, Tractor ...................................................11
Customer Responsibilities .............................. 15-19
Engine:
Air Filter ................................................... 18
Air Screen ................................................18
Cooling Fins ............................................18
Engine Oil ...........................................13,17
Fuel Filter.................................................19
Spark Plug(s) ........................................... 19
Tractor:
Battery .....................................................17
Blade ....................................................... 16
Lubrication Chart .....................................15
Maintenance Schedule ............................. 15
Tire Care ..........................................7,16,23
Transaxle.................................................. 17
Cutting Height, Mower..........................................12
E
Electrical:
Interlocks and Relays ................................... 24
Schematic ....................................................29
Wiring Diagram............................................ 30
SAFETY RULES ............................................................ 3
PRODUCT SPECIFICATIONS....................................... 3
CUSTOMER RESPONSIBILITIES...................... 3, 15-19
WARRANTY................................................................. 50
ASSEMBLY................................................................. 6-9
OPERATION ........................................................... 10-14
MAINTENANCE SCHEDULE ...................................... 15
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE.................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR .................................30-47
PARTS ORDERING/SERVICE ........................................
INDEX
Engine:
Air Filter.......................................................18
Air Screen .................................................... 18
Cooling Fins ................................................ 18
Oil Change ..................................................17
Oil Level....................................................... 13
Oil Type...................................................13,17
Preparation ..................................................13
Starting ........................................................14
Storage ........................................................26
F
Filter:
Air Filter.......................................................18
Fuel.............................................................. 19
Fuel:
Type ............................................................. 13
Storage ........................................................26
Fuse......................................................................24
H
Hood Removal/Installation....................................24
L
Leveling Mower Deck............................................ 21
Lubrication:
Chart............................................................15
Engine.......................................................... 17
M
Maintenance Schedule..........................................15
Mower:
Adjustment, Front-to-Back...........................21
Adjustment, Side-to-Side ............................21
Blade Replacement....................................... 16
Blade Sharpening ........................................16
Cutting Height.............................................. 12
Installation ...................................................20
Operation ....................................................13
Removal.......................................................20
Mowing Tips ......................................................... 14
Muffler ..................................................................19
Spark Arrester ..........................................3,40
O
Oil:
Cold Weather Conditions........................13,17
Engine.......................................................... 17
Storage .......................................................26
Operation ........................................................ 11-14
Operating Mower .................................................13
Options:
Spark Arrester ........................................... 3,40
P
Parking Brake.................................................. 11-12
Parts Bag ................................................................5
Parts, Replacement/Repair .............................. 30-47
Product Specifications. ........................................... 3
R
Repair Parts .................................................... 30-47
S
Safety Rules ............................................................ 3
Seat......................................................................... 7
Service and Adjustments ................................ 20-25
Carburetor.................................................... 25
Fuse ............................................................24
Hood Removal/Installation...........................24
Motion Drive Belt
Removal/Replacement............................. 22
Mower Belt(s)
Removal/Replacement............................. 22
Mower Adjustment
Front-to-Back.......................................... 21
Side-to-Side ...........................................21
Mower Removal/Installation......................... 20
Tire Care .............................................. 7,16,23
Slope Guide Sheet ................................................51
Spark Plug(s)........................................................19
Specifications .........................................................2
Starting the Engine.......................................... 13-14
Steering Wheel................................................... 6,23
Stopping the Tractor..............................................12
Storage .................................................................26
T
Throttle Control Cable Adjustment........................24
Tires.............................................................. 7,16,23
Troubleshooting Chart .................................... 27-28
Transaxle......................................................... 30-47
W
Warranty..................................................................3
Wiring Diagram..................................................... 30
Wiring Schematic.................................................. 29

5
CONTENTS OF HARDWARE PACK
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers 9/32 x 5/8 x 16 Gauge
(2) Lock Washers 1/4
(2) Hex Nuts 1/4-20
Parts packed separately in carton
Parts Bag contents shown full size
Parts bag contents not shown full size
(2) Keys
Steering Wheel
Adapter
Slope Sheet
Seat
Parts Bag
Manual
Steering Wheel
Steering
Wheel
Insert
Steering
Extension
Shaft
Steering
Sleeve
(1) Shoulder Bolt 5/16-18
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Lock Washer 1/2
(1) Hex Bolt 1/2-13 x 1
(2) Washers 17/32
x 15/16 x 12 Gauge
(2) Shoulder Bolts
(2) Gauge
Wheels
(2) Washers 3/8
x 7/8 x 14 Gauge
(2) Center-
lock Nuts
(1) Large Flat Washer
(1) Locknut
5/16-18
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Hex Bolt
3/8-16 x 1
(1) Lockwasher 3/8

ASSEMBLY
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper opera-
tion of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes
are listed.
(1) 3/4" Socket w/drive rachet Utility knife
(2) 7/16" wrenches Tire pressure gauge
(2) 1/2" wrenches
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it means when you
are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CAR-
TON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons from carton (See page
5).
• Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
• Check for any additional loose parts or cartons and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align mounting holes in
extension and lower shafts and install 5/16 hex bolt and locknut. Tighten
securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS
TORQUE.
• Place tabs of steering boot over tab slots in dash and push down to se-
cure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Slide steering wheel adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten se-
curely.
• Snap steering wheel insert into center of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY
PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
5/16 LOCKNUT
LOWER
STEERING
SHAFT
FIG. 1
STEERING
BOOT
EXTENSION SHAFT
5/16 HEX BOLT
STEERING
WHEEL
INSERT
ADAPTER
3/8 HEX BOLT
3/8 LOCK WASHER
LARGE FLAT
WASHER
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
• Press lift lever plunger and raise attachment lift lever to its highest
position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage trans-
mission (See “TO TRANSPORT” in the Operation section of this
manual).
• Roll tractor backwards off skid.
• Remove banding holding discharge guard up against tractor.

ASSEMBLY
7
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery ter-
minals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connect-
ing battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
• Remove cardboard packing from seat pan and lift seat pan to raised po-
sition.
• Open battery box door.
• Remove terminal protective caps and discard.
• If this battery is put into service after month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps.
• First connect RED battery cable to positive (+) terminal with hex bolt, flat
washer, lock washer and hex nut as shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) terminal with remaining hex
bolt, flat washer, lock washer and hex nut. Tighten securely.
• Close battery box door.
Open battery box door for:
• Inspection for secure connections (to tighten hardware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging .
POSITIVE
(RED) CABLE
NEGATIVE
(BLACK) CABLE
HEX
BOLT
FLAT
WASHER
HEX
NUT
LOCK
WASHER
DISCARD TERMINAL
PROTECTIVE CAPS
FIG. 2
SEAT
PAN
BATTERY
BOX DOOR
FIG. 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
• Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt.
• Assemble adjustment bolt, lock washer and flat washer loosely. Do not
tighten.
• Tighten shoulder bolt securely.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
FIG. 4
ADJUSTMENT
BOLT
FLAT WASHER
LOCK WASHER
SHOULDER
BOLT
SEAT
SEAT PAN

ASSEMBLY
8
CHECK TIRE PRESSURE
Thetiresonyourtractorwere overinflated atthefactoryforshippingpurposes.
Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” on page
3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See
“TO LEVEL MOWER HOUSING” in the Service and Adjustments section
of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck in proper posi-
tion when operating mower. Be sure they are properly adjusted to ensure
optimum mower performance.
• Assemble gauge wheels with tractor on a flat level surface.
• Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING
HEIGHT” in the Operation section of this manual).
• With mower in desired height of cut position, gauge wheels should be as-
sembled so they are slightly off the ground. Install gauge wheel in appropriate
hole with shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16 locknut and
tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
SHOULDER
BOLT
GAUGE WHEEL
3/8-16
LOCKNUT
GAUGE
WHEEL
MOUNTING
BRACKET
3/8 WASHER 17/32 WASHER
FIG. 5
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that
the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjust-
ments section of this manual.
CHECKLIST
BEFOREYOU OPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROMTHIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓All assembly instructions have been completed.
✓No remaining loose parts in carton.
✓Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
✓Seat is adjusted comfortably and tightened securely.
✓All tires are properly inflated. (For shipping purposes, the tires were over-
inflated at the factory).
✓Be sure mower deck is properly leveled side-to-side/front-to-rear for best
cutting results. (Tires must be properly inflated for leveling).
✓Check mower and drive belts. Be sure they are routed properly around pulleys
and inside all belt keepers.
✓Check wiring. See that all connections are still secure and wires are properly
clamped.
✓Before driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓Engine oil is at proper level.
✓Fuel tank is filled with fresh, clean, regular unleaded gasoline.
✓Become familiar with all controls - their location and function. Operate them
before you start the engine.
✓Be sure brake system is in safe operating condition.
✓It is important to purge the transmission before operating your tractor for
the first time. Follow proper starting and transmission purging instructions
(See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation
section of this manual).

OPERATION
9
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
UNLOCKED
REVERSE NEUTRAL HIGH LOW
ATTACHMENT
CLUTCH ENGAGED
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
HYDROSTATIC FREE WHEEL
(
H
y
dro Models onl
y)
PARKING BRAKE
IGNITIONATTACHMENT
CLUTCH DISENGAGED
P

OPERATION
10
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future refer-
ence.
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower
blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL - Used for starting and control-
FIG. 6
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
ATTACHMENT
CLUTCH LEVER
PARKING BRAKE
MOTION CON-
TROL LEVER
IGNITION
SWITCH
THROTTLE/CHOKE
CONTROL
CLUTCH/
BRAKE
PEDAL
LIGHT SWITCH
POSITION
MOWER HEIGHT
ADJUSTMENT
POSTITIONS
ling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the
tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake posi-
tion.
MOTION CONTROL LEVER: Selects the speed and direction
of tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower the mower
deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when
changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
FREEWHEEL CONTROL - Disengages transmission for pushing
or slowly towing the tractor with the engine off.
FREEWHEEL CONTROL

OPERATION
11
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over the spectacles or standard safety glasses.
CLUTCH/BRAKE PEDAL
“DRIVE” POSITION
FIG. 7
ATTACHMENT CLUTCH LEVER
“ENGAGED” POSITION
“DISENG A G E D ”
POSITION
THROTTLE
CONTROL
“DISENGAGED”
POSITION
GEARSHIFT LEVER
PARKING BRAKE
“ENGAGED” PO-
SITION
STOPPING (See Fig. 7)
MOWER BLADES -
• Move attachment clutch lever to “DISENGAGED” position.
GROUND DRIVE -
• Depress clutch/brake pedal into full “BRAKE” position.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO
NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing
engine to idle before stopping may cause engine to “backfire”.
• Turn ignition key to “OFF” position and remove key. Always remove key when
leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing idle with the
engine running, hot engine exhaust gases may cause “browning” of grass.
To eliminate this possibility, always stop engine when stopping tractor on
grass areas.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 6)
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil condi-
tions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed
twice. Make the first cut relatively high; the second to desired height.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 7)
Your tractor is equipped with an operator presence sensing switch. When
engine is running, any attempt by the operator to leave the seat without
first setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position and hold.
• Place parking brake lever in “ENGAGED” position and release pressure from
clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure
parking brake will hold tractor secure.
TO USE THROTTLE CONTROL (See Fig. 7)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the motion control
lever.
• Start tractor with motion control lever in neutral (N) position.
• Release parking brake and clutch/brake pedal.
• Slowly move motion control lever to desired position.
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
“BRAKE”
POSITION

OPERATION
12
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake
position and engage parking brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO
NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
"ENGAGED"
POSITION
"LOW"
POSITION
ATTACHMENT LIFT
LEVER "HIGH"
POSITION
FIG. 8
TO TRANSPORT (See Figs. 9 and 6 )
When pushing or towing your tractor, be sure to disengage transmission
by placing freewheel control in freewheeling position. Free wheel control
is located at the rear drawbar of tractor.
• Raise attachment lift to highest position with attachment lift control.
• Pull freewheel control knob out and hold in position by inserting retainer
spring into forward hole of control rod.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on
a truck or a trailer, be sure hood is closed and secured to tractor. Use an
appropriate means of tying hood to tractor (rope, cord, etc.).
FIG. 9
TO OPERATE MOWER (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. Any
attempt by the operator to leave the seat with the engine running and the
attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.

OPERATION
13
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
• The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, remove and read oil level. If necessary,
add oil until “FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for easier starting (See
“OIL VISCOSITY CHART” in the Customer Responsibilities section of this
manual).
• To change engine oil, see the Customer Responsibilities section in this
manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum
of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C),
USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD
WEATHER STARTING.
WARNING: Experience indicates that alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to
separation and formation of acids during storage. Acidic gas can damage
the fuel system of an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use engine or carburetor cleaner products
in the fuel tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE (See Fig. 7)
When starting the engine for the first time or if the engine has run out of fuel,
it will take extra cranking time to move fuel from the tank to the engine.
• Be sure freewheel control is in the transmission engaged position.
• Sit on seat in operating position, depress clutch/brake pedal and set parking
brake.
• Place motion control lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to choke position.
Note: Before starting, read the warm and cold starting procedures
below.
• Insert key into ignition and turn key clockwise to “START” position and release
key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start after several attempts,
move throttle control to fast position, wait a few minutes and try again. If
engine still does not start, move the throttle control back to the choke position
and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, move the throttle control to the fast position.
• The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
• When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly, then move throttle control to fast
position. This may require an engine warm-up period from several seconds
to several minutes, depending on the temperature.
HYDROSTATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission should be warmed
up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral. Release the parking
brake and let the clutch/brake slowly return to operating posi-
tion.
• Allow one minute for transmission to warm up. This can be done during
the engine warm up period.
• The attachments can also be used during the engine warm-up period after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures
(below 32 F) the carburetor fuel mixture may need to be adjusted for best
engine performance. See “TO ADJUST CARBURETOR” in the Service and
Adjustments section of this manual.

OPERATION
14
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO
LEVEL MOWER HOUSING” in the Service and Adjustments section of this
manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distri-
bution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making left hand turns until finished (See Fig.
10).
• If grass is extremely tall, it should be mowed twice to reduce load and possible
fire hazard from dried clippings. Make first cut relatively high; the second to
the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting performance as well
as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
FIG. 10
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is run-
ning.
To ensure proper operation and performance, it is recommended that the
transmission be purged before operating tractor for the first time. This
procedure will remove any trapped air inside the transmission which may
have developed during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR
SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
• Place tractor safely on level surface with engine off and parking brake set.
• Disengagetransmissionbyplacingfreewheelcontrolinfreewheeling position
(See “TO TRANSPORT” in this section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to slow position. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
• Move motion controllevertofullforward position and hold for five (5) seconds.
Move lever to full reverse position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels.
The air is being removed from hydraulic drive system.
• Move motion control lever to neutral (N) position. Shut- off engine and set
parking brake.
• Engage transmission by placing freewheel control in driving position (See
“TO TRANSPORT” in this section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move
throttle control to half (1/2) speed. With motion control lever in neutral (N)
position, slowly disengage clutch/brake pedal.
• Slowlymovemotion control leverforward, after thetractormovesapproximately
five (5) feet, slowly move motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the motion control lever to
the neutral (N) position. Repeat this procedure with the motion control lever
three (3) times.
• Your tractor is now purged and now ready for normal operation.

15
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected
to operator abuse or negligence. To receive full value from the warranty,
operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain
your tractor.
All adjustments in the Service and Adjustments section of this manual
should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check for loose fasteners.
BEFORE EACH USE
✔
✔✔
✔
✔
T
R
A
C
T
0
R
Adjust Motion Drive Belt(s) Tension
Inspect Muffler/Spark Arrester
Lubrication Chart
Check Brake Operation
Clean Air Filter
Change Engine Oil
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Battery Level/Recharge
Check Tire Pressure
Clean Battery and Terminals
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
MAINTENANCE SCHEDULE
EVERY8 HOURS EVERY25HOURS EVERY50HOURS EVERY100HOURS
EVERYSEASON
SERVICE DATES
Check for Loose Fasteners
FIRST2 HOURS BEFORESTORAGE
Check Engine Oil Level
Clean Engine Cooling Fins
Sharpen/Replace Mower Blades
Clean Air Screen
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
E
N
G
I
N
E
Replace Oil Filter (If equipped)
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Replace Fuel Filter
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
1
4
2
2
2
2
5 - If equipped with adjustable system.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 ,
1 2,3,
2
5
5
6
✔7
SAE 30 OR 10W30 MOTOR OIL
GENERAL PURPOSE GREASE
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL
NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
2
1
3
LUBRICATION CHART
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
ATTACH-
MENT CLUTCH
PIVOT(S)
1
ENGINE 3
SPINDLE ZERK SPINDLE ZERK
2
2
2
2

CUSTOMER RESPONSIBILITIES
16
FLAT WASHER
HEX BOLT
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
TRAILING EDGE
MANDREL
ASSEMBLY
FIG. 11
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed
in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”
on page 3 of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire
sealant may be purchased from your local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or dam-
aged blades.
BLADE REMOVAL (See Fig. 11)
• Raise mower to highest position to allow access to blades.
• Remove hex bolt, lock washer and flat washer securing blade.
• Install new or resharpened blade with trailing edge up towards deck as
shown.
• Reassemble hex bolt, lock washer and flat washer in exact order as shown.
• Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: We do not recommend sharpening blade - but if you do, be sure
the blade is balanced.
TO SHARPEN BLADE (See Fig. 12)
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone balancer, follow the instructions supplied
with balancer).
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the
BLADE
LOCK WASHER
bolt or pin parallel with the ground. If blade is balanced, it should remain in
a horizontal position. If either end of the blade moves downward, sharpen
the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of the center
hole may appear to be centered, but are not.
5/8" BOLT
OR PIN
CENTER HOLE
FIG. 12
BLADE
BATTERY
Your tractor has a battery charging system which is sufficient for normal
use. However, periodic charging of the battery with an automotive charger
will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to
“leak” power.
• Open battery box door.
• Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “CONNECT BATTERY” in the Assembly section of this
manual).

CUSTOMER RESPONSIBILITIES
17
TO CHANGE ENGINE OIL (See Fig. 13)
Determine temperature range expected before oil change. All oil must meet
API service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug and tighten se-
curely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” on
page 3 of this manual.
• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap
is tightened securely for accurate reading. Keep oil at “FULL” line on dip-
stick.
FIG. 13
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and
replace if necessary. The belts are not adjustable. Replace belts if they
begin to slip from wear.
OIL FILL
CAP¦DIPSTSICK
OIL DRAIN
PLUG
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept clean to assure
proper cooling.
Do not attempt to clean fan or transmission while engine is running or
while the transmission is hot.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials. To prevent
damage to seals, do not use compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
Thetransaxle wassealed at the factoryand fluidmaintenance is not required
for the life of the transaxle. Should the transaxle ever leak or require servic-
ing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF,
SG, or SH. Select the oil’s SAE viscosity grade according to your expected
operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve start-
ing in cold weather, these multi-viscosity oils will result in increased oil
consumption when used above 32°F. Check your engine oil level more
frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if
the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each
eight (8) hours of operation. Tighten oil fill cap/dipstick securely each
time you check the oil level.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20¡ 0¡ 30¡ 40¡ 80¡ 100¡
-30¡ -20¡ 0¡ 20¡ 30¡ 40¡
¡ F
¡ C
32¡
-10¡ 10¡
60¡
5W-30
SAE 30

CUSTOMER RESPONSIBILITIES
18
CLEAN AIR SCREEN (See Fig. 14A)
Air screen must be kept free of dirt and chaff to prevent engine damage
from overheating. Clean with a wire brush or compressed air to remove
dirt and stubborn dried gum fibers.
AIR FILTER (See Fig. 14A)
Your engine will not run properly using a dirty air filter. Clean the foam
pre-cleaner after every 25 hours of operation or every season. Service
paper cartridge every 100 hours of operation or every season, whichever
occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove cartridge nut.
• Carefully remove cartridge to prevent debris from entering carburetor. Clean
base carefully to prevent debris from entering carburetor.
• Clean cartridge by tapping gently on flat surface. If very dirty or damaged,
replace cartridge.
• Reinstall cartridge, nut, precleaner, cover and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO
BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR
TO CLEAN OR DRY CARTRIDGE.
FOAM
PRE-CLEANER
COVER
KNOB
COVER CARTRIDGE
NUT
FIG. 14A
PAPER
CARTRIDGE
BASE
ENGINE COOLING FINS
SPARK
PLUG
AIR SCREEN
FIG. 15
00626
SCREWS BLOWER HOUSING
SCREWS
DIPSTICK TUBE
ASSEMBLY
ENGINE COOLING FINS (See Fig. 15)
Remove any dust, dirt or oil from engine cooling fins to prevent engine
damage from overheating.
• Remove screws from blower housing and lift housing and dipstick tube
assembly off engine.
• Cover oil fill opening to prevent entry of dirt.
• Use compressed air or stiff bristle brush to thoroughly clean engine cooling
fins.
• To reassemble, reverse above procedure.
FIG. 14B
ENGINE OIL FILTER (See Fig. 14B)
Replace the engine oil filter every season or every other oil change if the
tractor is used more than 100 hours in one year.
• Unscrew old filter by turning counterclockwise. Use a suitable container to
catch oil.
• Apply a thin coating of new engine oil to rubber gasket on replacement oil
filter.
• Install replacement oil filter by turning clockwise until rubber gasket contacts
mounting surface, then tighten filter an additional 1/2 to 3/4 turn.
• Fill crankcase with new oil (See “TO CHANGE ENGINE OIL” in this section of
this manual). For approximate capacity see “PRODUCT SPECIFICATIONS”
on page 3 of this manual.
• Start engine and check for oil leaks. Correct any leaks before placing engine
into full operation.
OIL FILTER

CUSTOMER RESPONSIBILITIES
19
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it
could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after
every 100 hours of operation, whichever occurs first. Spark plug type
and gap setting are shown in “PRODUCT SPECIFICATIONS” on page 2
of this manual.
IN-LINE FUEL FILTER (See Fig. 16)
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow pointing towards
carburetor.
• Be sure there are no fuel line leaks and clamps are properly positioned.
• Immediately wipe up any spilled gasoline.
FUEL
FILTER
CLAMP CLAMP
FIG. 16
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless
the electrical system, muffler, air filter and carburetor are covered to keep
water out. Water in engine can result in a shortened engine life.

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key “OFF” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
SERVICE AND ADJUSTMENTS
20
TRACTOR
TO REMOVE MOWER (See Fig. 17)
Mower will be easier to remove from the right side of tractor.
• Place attachment clutch in “DISENGAGED” position.
• Move attachment lift lever forward to lower mower to its lowest position.
• Roll belt off engine pulley.
• Disconnect clutch rod from clutch lever by removing retainer spring.
• Disconnect anti-sway bar from chassis bracket by removing retainer
spring.
• Disconnect suspension arms from rear deck brackets by removing retainer
springs.
• Disconnect front links from deck by removing retainer springs.
• Raise lift lever to raise suspension arms. Slide mower out from under trac-
tor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE
MOUNTED TO THE TRACTOR, THE R.H. AND L.H. SUSPENSION ARMS MUST
BE REMOVED FROM TRACTOR.
TO INSTALL MOWER (See Fig. 17)
• Raise attachment lift lever to its highest position.
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of removal instructions.
SUSPENSION
ARMS
RETAINER
SPRINGS
(BOTH SIDES)
ENGINE
PULLEY
RETAINER
SPRING
RETAINER
SPRING
ANTI-SWAY BAR RETAINER
SPRINGS
(BOTH SIDES)
FIG. 17
CLUTCH LEVER
CLUTCH ROD