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Poulan Pro PR185H42STB User manual

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IMPORTANT MANUAL- Do Not Throw Away
OWNER'S MANUAL
MODEL:
PR185H42STB
LAWN TRACTOR
WARNING:
Read this Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
ALWAYS WEAR EYE PROTECTION DURING OPERATION
279921 PR185H42STB 174811 05.04.00 P_H
Pdnted in U.S.A.
I III I
SAFETY RULES
Safe Operation Practices for Ride-On Mowers &
IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•Read, understand, and follow all instructions in the
manual and on the machine before starting.
•Only allowresponsible adults, who are familiarwiththe
instructions, to operate the machine.
•Clear the area of objects such as rocks,toys, wire,
etc., whichcouldbe picked up and thrownbytheblade.
•Be suretheareais clear ofotherpeople beforernowing.
Stop machine ifanyone enters the area.
•Never cerry passengers.
•Do not mow in reverse unless absolutely necessary.
Alwayslookdownand behind beforeandwhilebacking.
•Be aware ofthe mower discharge dirsctionand do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
•Slow downbefore turning.
•Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
•Turn offblades when not mowing.
•Stop engine before removinggrasscatcherorunclog-
ging chute.
•Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence
ofalcohol ordrugs.
•Watch for traffic when operating near or crossing
roadways.
•Use extra carewhen loading or unloadingthe machine
into a trailer or truck.
•Data indicatesthatoperators, age 60 yearsand above,
are involved in a large percentage of riding mower-
related injuries. These operators shouldevaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, whichcan resultinsevers injuryordeath.,
Allslopes requireextra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it,
DO:
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs, etc,
•Watch for holes, ruts,or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
•Use slowspeed. Choose a low gear sothat you willnot
have to stop or shift while on the slope.
•Followthemanufacturer's recommendationsfor wheel
weights or counterweights to improve stability.
•Use extra care with grass catchers or other attach-
ments. These can change the stabilityofthe machine.
•Keepallmovementontheslopesslowandgradual. Do
not make sudden changes in speed ordirection.
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight downthe slope.
DO NOT:
•Do not turnon slopesunlessnecessary, and then, turn
slowlyand gradually downhill,ifpossible.
•Do notmow near drop-offs, ditches, or embankments.
The mower couldsuddenlyturnoverifawheel isoverthe
edge of a cliff or ditch, or if an edge caves in.
•Donotmowonwetgrass.Reducedtractioncouidcause
sliding.
•Do not try to stabilize the machineby puttingyour foot
on the ground.
•Do not use grass catcher on steep slopes.
IlL CHILDREN
Tragic accidents can occurifthe operator.isnot alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
•Keep children out of the mowing area and under the
watchful care ofanother responsibleadult.
• Be alert and turn machineoff ifchildrenenter the area.
•Before and when backing, look behind and down for
small children.
•Nevercarrychildren. TheymayfaUoffandbeseriously
injured or interfere withsafe machineoperation.
•Never allow children tooperate the machine.
•Useextracarewhenappmaching blindcomers, shrubs,
trees, or other objectsthat may obscurevision.
IV. SERVICE
•Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to coolbefore refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside
where there isanopenflame, suchasa water heater.
•Never run a machine insidea closed area.
• Keep nuts and belts, especiallyblade attachment bolts,
tightand keep equipment in goodcondition.
• Never tamper with safety devices. Check their proper
operation regularly.
•Keep machine free of grass, leaves, or other debris
build-up. Clean oilorfuelspillage. Allowmachine tocool
before storing.
• Stop and inspect the equipment ifyoustrike an object.
Repair, ifnecessary, before restarting.
•Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject to wear, dam-
age, and detedoration,which could expose moving parts
or allow objects to bethrown. Frequently check compo-
nents and replace with manufacturer's recommended
parts, when necessary.
• Mower blades aresharp and can cut. Wrapthe blade(s)
or wear gloves, and use extra caution when servicing
them,
• Check brake operation frequently. Adjust and service
as required.
2
SAFETY RULES
& Safe Operation Practices for Ride-On Mowers &
•Besurethearea isclear ofother people before mowing.
Stop machine ifanyone enters the area.
•Never carrypassengers orchildren evenwiththeblades
off.
•Do not mow in reverse unless absolutely necessary.
Always lookdownand bahind before and whilebacking.
•Never carrychildren. They may fall offand beseriously
injuredorinterfere with safe machine operation.
•Keep children out of the mowing area and under the
watchfulcare ofanother responsible adult.
•Be alert and turnmachine off it children enter the area.
•Before and when backing, look behind and down for
small children.
• Mow upand down slopes (15°Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine. Tall grass can hide obstacles.
•Use slowspeed. Choose alow gear sothat youwillnot
have to stop or shiftwhile on the slope.
•Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straightdown the slope.
•Ifmachine stopswhile going uphill, disengage blades,
shift intoreverse and back down slowly.
•Do notturnonslopes unless necessary, and then, turn
slowlyand gradually downhill, if possible.
Look for this symbol to point out important
safety precautions. It means CAU_ON!_!
BECOME ALERTtI! YOUR SAFETY IS IN-
VOLVIED.
CAUTION: Do not coast down a hill in
neutra!, you may lose controlof the trac-
tor.
I
I
&CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest
possible speed when on a slope, Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and oause you tolose control
of your tractor.
ii
CAUTION: In order to preventacciden-
tal starting when setting up,transport-
ing,adjusting or making repairs,always
disconnect spark plug wire and place
wirewhere itcannot contact sparkplug.
WARNINGA
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.0 GALLONS
ANDTYPE: UNLEADED REGULAR
'OILTYPE (API-SF/SG/SH): SAE 30 (abeve32°F)
SAE 5W-30 (below 32°F)
OILCAPACITY: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE CLEARANCE: INTAKE: ,004"- .006"
EXHAUST: .004"- ,006"
GROUND SPEED (MPH): Forward: 0-5.5
Reverse 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 16 amps@3600 tpm
BA'N'ERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: UIR
BLADE BOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS onyourpurchase ofa new Tractor.
Ithasbeen designed, engineered andmanufactured togive
you the best possible dependabilityand performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized sewice
center. We have competent, well-trained technicians and
the proper tools to service or repair thistractor.
Please re_*dand retainthis manual. The instructions will
enable you to assemble and maintainyourtractor properly.
Always observe the SAFETY RULES'.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Foliow a regular schedule in maintaining, cadng forand
using your tractor.
• Follow the instructions under the"Customer R_sponsi-
bilities" and "Storage" sections of this owner's manual.
WARNING: This tractor isequipped with an internal com-
bustion engine and should not be usedon or near any
unimproved forest-covered, bmsh-coverad or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). Ifaspark arTesteris used, itshould be maintained
in effective working orderbythe operator.
A spark arrester for the muffler is available through your
nearest authorized servicecenter/departmant(See REPAIR
PARTS section of this manual).
In the state of Califomiathe above isrequired by law (Section
4442 ofthe California Public Resources Code). Other states
may have similar laws. Federal tawsapply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2.3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 15-18
ASSEMBLY ................................................................ 6,8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ....................................... 15
SERVICE AND ADJUSTMENTS ............................. 15-24
STORAGE ...........................................................,. . ,. ,. , 25
TROUBLESHOOTING ............................................. 26-27
REPAIR PARTS - TRACTOR .................................. 30.45
WARRANTY ........... 46
,.nn,..,,,*° . .°no.,, °,,o°,o °o°n°.H.°° .° . °°°.o°°.
4
UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
Steering t
Sleeve
Steering Adapter
Steering
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
(1) Large Flat
_x 1-1/4
(1) Locknut
5/16-18
Seat
(1) Washer ¢_
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(1) Shoulder
Bolt 5/16-18
Slope Sheet
(2) Keys
(2) Mulch
5
ASSEMBLY
ii ,i
Your new tractor has been assembled at the factory with exception ofthose parts leftunassembled for shipping purposes, To
ensure safe and proper operation ofyourtractor allparts and hardware you assemble must be tightened securely. Use the
correct tools as necessary toinsure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
Utility knife Pliers
(1) 9/16" wrenches Tire pressure gauge
(2) 1/2" wrenches
When dght orlefthandismentioned inthismanual, itmeans
when you are inthe operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut, from top tobottom, along lines on all four comers
of carton, and lay panels flat.
•Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slide extension shaftonto lower steering shaft. Align
mounting holesinextensionand lowershaftsand install
5/16 hex bolt and Iocknut. Tighten securely.
•Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
•Position frontwheels ofthetractor sothey are pointing
straightforward.
•Remove steeringwheeladapter from steedngwheel and
slide adapter ontosteedng shaft extension.
• Position steering wheel socrossbars are horizontal(loft
to right) and slideinside bootand onto adapter.
•Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
•Snap steering wheel insertintocenterofsteedng wheel.
•Remove protectivematerials from tractor hoodand gdll.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
iNSERT
IEX BOLT
STEERING
WHEEL
ADAPTER/
STEERING
BOOT
TABS
EXTENSIONSHAFT
/
rAB
SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BA'I-rERY (See Fig. 2)
•Lift seat pan to raised position and open battery box
door.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge batteryfor minimum ofone hour at 6-10 amps.
(See'BA'I-I'ERY" inCUSTOMER RESPONSIBILITIES
section ofthis manual for charging instructions).
6
ASSEMBLY
LABEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knobandflatwashersecuringseat
tocardboard packing and setasideforassembly ofseat
to tractor.
•Pivot seat upward and remove from the cardboard
packing. Remove cardboard packingand discard.
•Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
•Assembleadjustmentknobandflatwasherloosely. Do
not tighten.
•Lower seat intooperating positionand sit on seat.
•Slide seat untila comfortable positionisreached which
allowsyou topress clutch/brake pedalallthe way down.
•Get off seat without moving itsadjusted position.
•Raise seat and tighten adjustment knobsecurely.
SEAT PAN SEAT
SHOULDER
BOLT
ADJUSTMENT
FLAT WASHER
FIG. 3
NOTE: You may now roll or drive your tractoroff the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation
section, page 10, for location and function of
controls)
• Press liftlever plungerand raise attechment liftlever to
itshighest position.
•Release parkingbrakebydepressingclutch/brakepedal.
•Place freewheel control in freewheeling position to
disengage transmission(See _1"0TRANSPORT" inthe
Operation sectionofthis manual).
•Roll tractor forward offskid.
• Remove banding holdingdischarge guard up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
_kWARNING: Beforestarting,read, understand and follow
all instructions in the Operation section ofthis manual. Be
sure tractor isin a well-ventilated area. Be sure the area in
front of tractor isclear ofother people and objects.
•Be sure all the above assembly steps have been
completed.
•Check engine oil level and fillfuel tank with gasoline.
•Place freewheel controlin'transmission engaged" po-
sition.
•Sit on seat in operating position,depress clutch/brake
pedal and set the parkingbrake.
•Place motion controllever in neutral (N) position.
•Press liftlever plungerand raise attachment liftleverto
its highest position.
•Startthe engine. Afterengine hasstarted,move throttle
control to idle position.
•Release parkingbrake.
•Slowlymove themotioncontrolleverforward and slowly
ddve tractor off skid.
•Apply brake tostoptractor,set parkingbrake and place
motion control lever in neutral position.
•Turn ignition key to =OFF=position.
Continue with the instructionsthat follow,
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY RE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
TO SET UP YOUR MOWER FOR MULCHING
•Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY sectionofthis manual).
7
ASSEMBLY
ii I I
TO INSTAU. MULCHER PLATE (See Fig. 4)
NOTE: Ifyouinstalledthe mulchingbladesyouwillneedto install
themulcherplate.
•Raiseand holddeflectorshieldinuprightposition.
• Placefrontofmulcherplateoverfrontofmower deck
openingand slideintoplace,as shown.
• Hook frontlatchintoholeon frontofmower deck.
• Hook rearlatchintoholeon back ofmower deck,
from mower. Raise and hold shield when
attaching mulcher plate and allow it to
rest on plate while in operation.
DEFLECTOR MULCHER
SHIELD PLATE
LATCH
HOOKS
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcherbladeswilldischarge and bagg rass,but
forbast bagging anddischarginginstallthe highperformance
blades.
*Remove mulcher plate and mulcher blades and install
high performance blades, (see BLADE REMOVAL inthe
CUSTOMER RESPONSABILITY eection of this manual).
• Store mulcher blades and mulcher platein asafe place.
Your mower isnow ready for discharging or installation
of optional grass catcher accessory.
CHECK TIRE PRESSURE
The tireson your tractorwere overinflated at the factory for
shipping purposes, Correct tire pressure is important for
bestcutting performance.
•Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section ofthis manual.
CHECK DECK LEVELNESS
Forbest cuttingresults, mower housing should be property
leveled. See "TO LEVEL MOWER HOU SING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Afteryou learn howto operate yourtractor,checkto see that
the brake ispropedy adjusted. See "TO ADJUST BRAKE"
inthe Service and Adjustments section ofthis manual.-
,/'CHECKLIST
BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/All assembly instructions have been completed.
/No remaining loose parts in carton.
,/ Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
/Seat is adjusted comfortably and tightened securely.
/All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory).
/Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Checkmowerandddvebeits. Besuretheyarerouted
properly around pulleys and inside all belt keepers.
/ Checkwidng. See that altcennections are stillsecure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/Engine oil is at proper level.
/Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
•/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
/itisimportant to purgethe transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See =TO START
ENGINE" and "PURGETRANSMISSlON" inthe Opera-
tion section of this manual).
8
OPERATION
These symbols may appear on your tractoror in literature supplied with the product. Leam and understand their meaning.
BA'I-I'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
.® OVER TEMP IAIIIB
LIGHT x
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
r 'l R N H
ATTACHMENT REVERSE
CLUTCH ENGAGED
IGNITION ATTACHMENT
CLUTCH DISENGAGED
NEUTRAL HIGH LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULESSECTION)
DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL
(Automatic Models only)
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractor tofamiliarize yourself withthe locationsofvarious controlsand adjustments. Save
this manual for future reference.
IGNITION
ATTACHMENT SWITCH SWITCH
AMMETER CLUTCH LEVER POSITION
THROTTLE
CLUTCH_RAKE
PEDAL
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
HEIGHT
AOJUSTMENT
KNOB
BRAKE
FREE WHEEL -MOTION
CONTROL' CONTROL
LEVER
FIG. 5
Our tractors conform to the safety staridards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades,orotherattachments mounted toyourtractor.
LIGHT SWITCH: Turns the headlights on and off.
AMMETER -Indicates charging (+) or discharging (-) of
battery.
CHOKE CONTROL- Used when starting a cold engine.
THROTTLE CONTROL: Usedfor controllingengine speed.
CLUTCH/BRAKE PEDAL: Used fordeciutching and brak-
ingthe tractor and startingthe engine.
PARKING BRAKE: Locksclutch/brake pedal intothebrake
position.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowlytowingthe tractor with the engine off.
MOTION CONTROL LEVER: Selects the speed and
directionof tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthemower deckor otherattachments mountedtoyour
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT KNOB- Used to adjust themower
cutting height.
10