Power Electronics SD 300 Series Parts list manual

SD300 ACCESORIES
GETTING STARTED MANUAL
I/O EXPANSION BOARD
www.power-electronics.com

A C C E S O R I E S
Variable Speed Drive
I/O Expansion Board
Edition: August 2017
SD30IM02AI Rev.A

SD300
POWER ELECTRONICS
2
ABOUT
ABOUT
PURPOSE
This manual contains important instructions for the installation and operation
of the optional I/O expansion board for Power Electronics’SD300 variable
speed drives.
AUDIENCE
This manual is intended for qualified customers who will install, operate and
maintain the I/O expansion board for SD300 drives.
Only trained electricians approved by Power Electronics may install and
commission the drives.
REFERENCE MANUALS
The following reference manuals are available for the SD300 variable speed
drives:
•SD300 Programming and Software Manual.
•SD300 Hardware and Installation Manual.
•SD300 Getting Started Manual
POWER ELECTRONICS CONTACT INFORMATION
Power Electronics, S.A.
C/ Leonardo da Vinci, 24 –26
46980 –PATERNA
SPAIN
Tel. [phone] (Spain) • Tel. [phone] • Fax [phone]
Email: [email protected]
Website: www.power-electronics.com

POWER ELECTRONICS
SD300
SAFETY SYMBOLS
3
SAFETY SYMBOLS
Always follow safety instructions to prevent accidents and potential hazards
from occurring.
In this manual, safety messages are classified as follows:
Other symbols used in this manual for CAUTION messages are the following:
WARNING
Identifies potentially hazardous situations where
dangerous voltage may be present which if not
avoided could result in minor personal injury, serious
injury or death.
Be extremely careful and follow the instructions to
avoid the risk of electrical shocks.
CAUTION
Identifies potentially hazardous situations which if not
avoided could result in product damage or minor or
moderate personal injury.
Read the message and follow the instructions
carefully.
NOTICE
Identifies important measures to take in order to
prevent damage equipment and warranty lost, as well
as encouraging good use and environmental
practices.
Hot surface. Be careful and follow the instructions to avoid burns
and personal injuries.
Risk of fire. Be careful and follow the instructions to prevent causing
an unintentional fire.

SD300
POWER ELECTRONICS
4
REVISIONS
Revisions
Date Revision Description
07 / 08 / 2017 A First edition.
The equipment and technical documentation are periodically updated. Power Electronics
reserves the right to modify all or part of the contents of this manual without previous notice.
To consult the most updated information of this product, you may access through our website
www.power-electronics.com, where the latest version of this manual can be downloaded.

POWER ELECTRONICS
SD300
TABLE OF CONTENTS
5
TABLE OF CONTENTS
ABOUT..............................................................................................................2
1. INTRODUCTION .................................................................................... 11
2. SPECIFICATIONS.................................................................................. 12
3. INSTALLATION AND CONNECTION ................................................... 13
3.1. Installation of the I/O Expansion Board........................................... 13
3.2. Connection of the I/O Expansion Board.......................................... 16
3.2.1. NPN/PNP Selector Configuration ............................................ 16
3.2.2. Control Cable Specifications.................................................... 18
4. DESCRIPTION OF PROGRAMMING PARAMETERS ......................... 20
4.1. Group Operation.............................................................................. 20
4.2. Group Drive (dr)............................................................................... 21
4.3. Group Basic Functions (bA) ............................................................ 21
4.4. Group Inputs (In) ............................................................................. 23
4.5. Group Outputs (OU) ........................................................................ 28
4.6. Group Extension I/O Function (AO) ................................................ 31
5. PROGRAMMING PARAMETERS ADDRESSES.................................. 37
6. TYPICAL CONFIGURATIONS............................................................... 41
6.1. Basic Function................................................................................. 41
6.2. Setting Frequency Reference.......................................................... 41
6.2.1. V3 Terminal as the Source ...................................................... 41
6.2.2. Setting a Frequency Reference with Input Voltage
(Terminal I4)............................................................................................ 45
6.3. Analogue Output.............................................................................. 45
6.4. Digital Output................................................................................... 46
6.4.1. Multi-function Output Terminal and Relay Settings................. 46
6.4.2. Fault Trip Output using Multi-Function Output Terminal
and Relay................................................................................................ 47
6.4.3. Multi-function Output Terminal Delay Time Settings............... 47
6.5. Setting Multi-Step Frequency.......................................................... 48
6.6. Multi-Step Acc/Dec Time Configuration .......................................... 49
6.7. Stopping the Acc/Dec Operation..................................................... 50
6.8. Multi-function Input Terminal Control .............................................. 50
7. CONFIGURATION REGISTER.............................................................. 51

6
SAFETY INSTRUCTIONS
SD300
POWER ELECTRONICS
SAFETY INSTRUCTIONS
IMPORTANT!
Read carefully this manual to maximize the performance of the product and
to ensure its safe use.
In order to appropriately use the drive, please, follow all instructions
described in the installation manual which refer to transportation,
installation, electrical connection and commissioning of the equipment.
Power Electronics accepts no responsibility or liability for partial or total
damages resulting from incorrect use of equipment.
Please, pay careful attention to the following recommendations:
WARNING
Do not remove the cover while power supply is connected or the drive
is operating.
Otherwise, you may get an electric shock.
Do not run the drive with the front cover removed.
Otherwise, you may get an electric shock.
The drive does not remove the voltage from the input terminals.
Before working on the drive, isolate the whole drive from the supply.
If you do not remove the power supply, you may get an electric shock.
Do not remove the cover except for periodic inspections or wiring,
even if the input power is not applied.
Otherwise, you get an electric shock.
Before opening the covers for wiring or periodic inspections, ensure
DC voltage has been fully discharged. Check with a multimeter the
following measures:
•Measure between the output power busbars U, V, W and the cabinet
and check that the voltage is around 0V.
•Measure that the DC link terminals +, - and chassis voltage are below
30VDC.
Otherwise, you may get an electric shock.

POWER ELECTRONICS
SD300
SAFETY INSTRUCTIONS
7
Operate the drive with dry hands.
Otherwise, you may get an electric shock.
Do not use cables with damaged insulation.
Otherwise, you may get an electric shock.
Do not subject the cables to abrasions, excessive stress, heavy loads
or pinching.
Otherwise, you may get an electric shock.
Do not make any insulation or voltage withstand tests on the motor
while the drive is connected.
CAUTION
Install the drive on a non-flammable surface. Do not place
flammable material nearby. Otherwise, a fire could occur.
Disconnect the input power if the drive is damaged.
Otherwise, it could result in a secondary accident or fire.
Do not allow lint, paper, wood chips, dust, metallic chips or other
foreign matter into the drive. Otherwise, a fire or accident could
occur.
The inverter becomes hot during operation. Wait until it cools
down before performing any actions.
Touching hot parts may result in skin burns.
Do not apply power to a damaged drive or to a drive with parts
missing, even if the installation is complete.
Otherwise, you may get an electric shock.
NOTICE
RECEPTION
▪The SD300 are carefully tested and perfectly packed before delivering.
▪In the event of transport damage, please ensure to notify the transport
agency and POWER ELECTRONICS: 902 40 20 70 (International +34 96
136 65 57), or your nearest agent, within 24hrs from receiving the goods.

8
SAFETY INSTRUCTIONS
SD300
POWER ELECTRONICS
UNPACKING
▪Make sure model and serial number of the variable speed drive are the same
on the box, delivery note and unit.
▪Each variable speed drive is delivered with Hardware and Software technical
manuals.
RECYCLING
Equipment packaging must be recycled. Separate all different materials (plastic,
paper, cardboard, wood…) and place them in the corresponding containers.
Ensure waste collection is properly managed with a Non-Hazardous Waste
Agent. To guarantee health and natural environmental sources protection,
the European Union has adopted the WEEE directive concerning
discarded electric and electronic equipment (SEEA).
Waste of electrical and electronic equipment (WEEE) must be
collected selectively for proper environmental management.
Our products contain electronic cards, capacitors and other
electronic devices that should be separated when they are no longer
functional. These WEEEs should be managed accordingly with a
Hazardous Waste Agent.
Power Electronics promotes good environmental practices and
recommends that all its products sold outside of the European Union,
once they reach the end of their life, are separated and the WEEE
managed according to the particular country applicable legislation
(especially: electronic cards, capacitors and other electronic
devices)
If you have any questions about the electric and electronic
equipment waste, please contact Power Electronics.
ELECTROMAGNETIC COMPATIBILITY (EMC)
▪The drive is intended to be used in industrial environments (Second
Environment). It achieves compliance with C3 category defined in IEC/EN
61800-3 standard when the installation recommendation within this manual
are followed.
▪Select communication and control system according to the drive EMC
environment. Otherwise, systems could suffer from interferences due to a
low EMS level.

POWER ELECTRONICS
SD300
SAFETY INSTRUCTIONS
9
SAFETY
Before operating the drive, read this manual thoroughly to gain an
understanding of the unit. If any doubt exists, please contact POWER
ELECTRONICS, (902 40 20 70 / [phone]) or your nearest agent.
▪Wear safety glasses when operating the drive with power applied or for
when the front cover is removed.
▪Handle and transport the drive following the recommendations within this
manual.
▪Install the drive according to the instructions within this manual and local
regulations.
▪Do not place heavy objects on the drive.
▪Ensure that the drive is mounted vertically and keeping the minimum
clearance distances.
▪Do not drop the drive or subject it to impact.
▪The SD300 drives contain static sensitive printed circuits boards. Use
static safety procedures when handling these boards.
▪Avoid installing the drive under conditions that differ from those described
in the Environmental Ratings section.
CONNECTION PRECAUTIONS
▪To ensure a correct operation of the drive, it is recommended to use a
SCREENED CABLE for the control wiring.
▪The motor cable should comply with the requirements within this manual. Due
to increased leakage capacitance between conductors, the external ground
fault protection threshold value should be adjusted ad hoc.
▪Do not disconnect motor cables if the input power supply remains connected.
▪The internal circuits of the SD300 Series will be damaged if the incoming
power is connected and applied to the output terminals (U, V, W).
▪Do not use power factor correction capacitor banks, surge suppressors, or
RFI filters on the output side of the drive. Doing so may damage these
components.
▪Before wiring the terminals, make sure that the inverter keypad display is
turned off and the front cover is off as well. The inverter may hold a high
voltage electric charge long after the power supply has been turned off.

10
SAFETY INSTRUCTIONS
SD300
POWER ELECTRONICS
EARTH CONNECTION
▪Ground the drive and adjoining cabinets to ensure a safe operation and to
reduce electromagnetic emission.
▪Connect the input PE terminal only to the dedicated PE terminal of the drive.
Do not use the case, nor chassis screws for grounding.
▪Ground the drive chassis through the labelled terminals. Use appropriate
conductors to comply with local regulations. The ground conductor should be
connected first and removed last.
▪Motor ground cable must be connected to the PE output terminal of the drive
and not to the installation’s ground. We recommend that the section of the
ground conductor (PE) is equal or greater than the active conductor (U, V, W).
TRIAL RUN
▪Verify all parameters before operating the drive. Alteration of parameters may
be required depending on application and load.
▪Always apply voltage and current signals to each terminal that are within the
levels indicated in this manual. Otherwise, damage to the drive may occur.
CAPACITORS DEPLETION
If the drive has not been operated for a long time, capacitors lose their charging
characteristics and are depleted. To prevent depletion, once a year run the
device under no-load conditions during 30-60 minutes.

POWER ELECTRONICS
SD300
INTRODUCTION
11
1. INTRODUCTION
The input and output optional board (from now on, “I/O expansion board”) offers
the possibility to increase the analogue and digital inputs and outputs number
for the inverters of the SD300 series. This board includes:
•3 Digital configurable inputs.
•2 Digital configurable outputs.
•2 Analogue configurable inputs.
•1 Analogue configurable outputs.
The installation of this board increases the number of inputs and outputs of the
SD300 VFD. All this gives the SD300 great versatility and flexibility.
The expansion board kit consists on:
•1 I/O Expansion Board.
•1 brass supporter (M3xL17.3).
•1 brass supporter (M3xL23).
•2 screws (M3xL8).
•Other parts

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POWER ELECTRONICS
12
SPECIFICATIONS
2. SPECIFICATIONS
FUNCTION
LABEL
NAME
DESCRIPTION
I
N
P
U
T
Multi-function
terminal
configuration
P8 ~ P10
Multi-function Input
8~10
Configurable for multi -function input terminals
CM
Common Sequence
Common terminal for analogue terminal inputs and outputs
Analogue input
configuration
V3
Voltage input for
frequency reference
input
Used to setup or modify a frequency reference via
analogue voltage input terminal.
▪I/O Expansion Board.
▪Getting Started manual.
I4
Voltage/current input
for frequency
reference input
Use to setup or modify a frequency reference via analogue
voltage input terminals.
Switch between voltage (V4) and current (I4) modes using
a control board switch (SW2).
V4 Mode:
▪Unipolar: 0–10V (12V Max.)
I4 Mode:
▪Input current: 4–20mA
▪Maximum Input current: 24mA
▪Input resistance: 249Ω
O
U
T
P
U
T
Analogue Output
AO3
Voltage/current
Output
Devices: Output frequency, output current, output voltage,
or a DC voltage.
Operates Switch (SW3) to select the signal output type
(voltage or current) at the AO terminal.
Output Signal Specifications:
▪Output voltage: 0–10V
▪Maximum output voltage/current: 12V/10mA
▪Output current: 0–20mA
▪Maximum output current: 24mA
▪Factory default output: Frequency
Digital Output
CM
Common Sequence
Common terminal for analogue terminal inputs and outputs.
A3, C3,
B3.
Fault signal output
Sends out alarm signals when the drive’s safety features are
activated (AC 250V < 1A, DC30V < 1A).
Fault condition: A3 and C3 contacts are connected (B3 and
C3 open connection)
Normal operation: B3 and C3 contacts are connected (A3
and C3 open connection)
A4, C4,
B4.
Fault signal output
Sends out alarm signals when the drive’s safety features are
activated (AC 250V < 1A, DC30V < 1A).
Fault condition: A4 and C3 contacts are connected (B3 and
C3 open connection)
Normal operation: B4 and C4 contacts are connected (A4
and C4 open connection)

POWER ELECTRONICS
SD300
INSTALLATION AND CONNECTION
13
3. INSTALLATION AND CONNECTION
3.1. Installation of the I/O Expansion Board
WARNING
Turn off the SD300 drive before connecting or removing any
communication network. Otherwise, the drive and the communication
module may get damaged.
The I/O expansion board is connected to the SD300 Series inverters of Power
Electronics directly (through a connector). Once the board is connected to the
drive, the new inputs and outputs will be enabled. These can be set as the I/O
of the serial drive.
To install the I/O expansion board:
Take off power supply. Unfasten the front cover fixing bolt to remove
the front cover and remove the I/O cover.
Figure 3.1 Installation of the board. Steps 1 and 2.

SD300
POWER ELECTRONICS
14
INSTALLATION AND CONNECTION
Remove the keypad
Figure 3.2 Installation of the board. Step 3.
Unfasten the screw from I/O the board and fasten the prepared brass
bars M3xL23 and M3xL17.3.
Figure 3.3 Installation of the board. Steps 4 and 5.

POWER ELECTRONICS
SD300
INSTALLATION AND CONNECTION
15
Mount the Extension I/O and fasten the two brass bar screws
(one was removed in step 4; the second is included in the kit).
Figure 3.4 Installation of the board. Steps 6 and 7.
Install the keypad and the communication module cover.
Figure 3.5 Installation of the board. Steps 8 and 9

SD300
POWER ELECTRONICS
16
INSTALLATION AND CONNECTION
Install the front cover again. Installation is now complete.
Figure 3.6 Installation of the board. Step 10.
3.2. Connection of the I/O Expansion Board
The SD300 Extension I/O supports both PNP (Source) and NPN (Sink)
modes for sequence inputs at the terminal. Select an appropriate mode
to suit requirements using the PNP/NPN selection switch (SW1) on the
control board.

POWER ELECTRONICS
SD300
INSTALLATION AND CONNECTION
17
NPN Mode (Sink)
Select NPN using the PNP/NPN selection switch (SW1). Note that the
factory setting is NPN mode. CM is the common ground terminal for all
analogue inputs at the terminal, and P12 is the 12V internal source.
PNP Mode (Source)
Select PNP using the PNP/NPN selection switch (SW1). Note that the
factory default setting is NPN mode. CM is the common ground terminal
for all analogue inputs at the terminal, and P12 is 12V internal source (-
) and the CM terminal in case of PNP, you should apply more than 3V
source for on state and less than 2V for off state.

SD300
POWER ELECTRONICS
18
INSTALLATION AND CONNECTION
Terminals
Signal Cable
Without Crimp Terminal Connectors
(Bare Wire)
With Crimp Terminal Connectors
(Bootlace Ferrule)
mm2
AWG
mm2
AWG
P8~P10/CM/V
3/I4/AO3
0.75
18
0.5
20
A3/B3/C3
A4/B4/C4
1.0
17
1.5
15
Preinsulated Crimp Terminal Connectors (Bootlace Ferrule)
Use the preinsulated crimp terminal connectors to increase reliability of
the control terminal wiring. Refer to the specifications below to
determine the crimp terminals to fit various cable sizes.
P/N
Cable Spec
Dimensions (inches/mm)
AWG
mm2
L*
P
d1
D
CE002506
26
0.25
10.4
0.4/0.6
0.04/1.1
0.1/2.5
CE002508
12.4
0.5/0.8
CE005006
22
0.50
12.0
0.45/6.0
0.05/1.3
0.125/3.2
CE007506
20
0.75
12.0
0.45/6.0
0.06/1.5
0.13/3.4
* If the length (L) of the crimp terminals exceeds 0.5” (12.7mm) after wiring, the control terminal cover may
not close fully