POWERBOR PB32 User manual

PB32 Original instructions Apr 2019
1
POWERBOR - PB32
Magnetic drilling machine
Model Number
18A32/110, 18A32/230
This machine is CE approved.
Burgess Road
Sheffield, South Yorkshire
United Kingdom
S9 3WD
Tel: [phone] Fax: [phone]
Email: [email protected] Website: www.Powerbor.co.uk

PB32 Original instructions Apr 2019
2
CONTENTS OF THE MANUAL
Page
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
Intended use
General safety rules
Information plate symbols
Specification
Operational safety procedures
Operating instructions
Extension cable selection
Mounting of cutters
Fitting the Chuck
Remedies for hole making problems
Wiring diagram
Machine Layout
Exploded view of the Machine
Motor Breakdown
Control panel and parts list
Maintenance
Trouble shooting
Cutter selection, speeds and feeds
Warranty
3
3
4
5
6
6
7
7
7
8
9
10
11
14
17
18
19
20
21
Part
Description
Quantity
W18XC533
RATCHET STRAP / HOOK ASSEMBLY
1
W18XC535
HOOK / STRAP PLAIN
1
RD23603
OIL BOTTLE ASSEMBLY
1
W18XC527
ALLEN KEY SET
1
18ZA02B
DRILL CHUCK
1
W18XC449
17MM SPANNER
1
W18XC450
20MM SPANNER
1

PB32 Original instructions Apr 2019
3
1) INTENDED USE
The intended use of this magnetic drill is to drill holes in ferrous metals. The magnet is used to hold the drill in
place whilst the drill is functioning. It is designed for use in fabrication, construction, railways, petrochemical
and any other applications when drilling ferrous metal.
Any deviation from its intended use will not be covered by warranty.
2) GENERAL SAFETY RULES
WARNING! When using electric tools basic safety precautions should always be followed to reduce the risk of fire, electric
shock and personal injury, including the following.
Read all these instructions before attempting to operate the machine.
Remove the power supply before carrying out any adjustment, servicing or maintenance.
1. Keep work area clear - cluttered areas and benches invite injuries.
2. Consider work area environment;
•Do not expose tools to rain.
•Do not use tools in damp or wet locations.
•Keep work area well lit (500 Lux recommended).
•Do not use tools in the presence of flammable liquid or gases.
•Ensure there is adequate space to gain access to the plug, mains and motor on/off switches.
3. Guard against electric shock:
Avoid body contact with earthed or ground surfaces (e.g. pipes, radiators, cookers and refrigerators). Electric safety
can be further improved by using a high-sensitivity (30 m A/0.1s) residual current device (RCD).
4. Keep other persons away! DO NOT let untrained persons, especially children, touch the tool or the extension cord and
keep them away from the work area.
5. Store idle tools when not in use. All tools should be stored in a dry locked-up place, out of reach of children.
6. Do not force the machine. It will do the job better and safer at the rate for which it was intended.
7. Use the right tool;
•Do not force small tools to do the job of a heavy duty tool.
•Do not use this tool for purposes not intended: e.g. do not use the magnetic drill to cut tree logs.
8. Dress properly;
•Do not wear loose clothing or jewellery; they can be caught in moving parts.
•Non-skid footwear is recommended when working outdoors.
•Wear a protective hair covering to contain long hair. This will reduce the risk of entanglement.
9. Use protective equipment when using this machine;
•Use safety glasses to prevent debris from damaging eyes.
•Use ear defenders or ear plugs for hearing protection.
•Use face or dust masks if cutting operations create dust.
•Use protective gloves to prevent swarf or debris cutting the skin.
10. When using the drill, always ensure a safe operating distance from any swarf and do not reach into the cutting area,
or near the cutter, when the machine is running.
11. Connect dust extraction and collecting equipment, if devices are provided, ensuring these are properly connected and
used.
12. Do not abuse the cord; never pull the cord to disconnect it from the socket. Keep the cord away from heat, oil and
sharp edges.
13. Secure work where possible, use clamps or a vice to hold the work. It is safer than using your hand.
14. Do not overreach! Keep proper footing and balance at all times.
15. Maintain tools with care;
•Keep cutting tools sharp and clean for better and safer performance.
•Regularly check the machine for any wear or damage.

PB32 Original instructions Apr 2019
4
•Ensure the machine is clean and free from debris prior to use.
•Remove from the mains prior to any maintenance.
•Follow instructions for lubricating and changing accessories.
•Inspect tool cords periodically and if damaged have them repaired by an authorized Powerbor service facility.
•Inspect extension cords periodically and replace if damaged.
•Keep handles dry, clean and free from oil and grease.
16. Disconnect tools when not in use, before servicing and when changing accessories such as cutters, disconnect tools
from the power supply.
17. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
18. Avoid unintentional starting. Ensure the magnet is OFF before plugging the machine in.
19. Use extension leads only intended for outdoor use when the tool is used outdoors.
20. WARNING! The vibration emissions during actual use can differ from the declared total value depending on the ways
in which the tool is being used.
21. Stay alert! Watch what you are doing, use common sense and do not operate the tool when you are tired. DO NOT
operate the machine when under the influence of alcohol or ANY illegal substances.
22. Check for damaged or missing parts before use of the tool; it should be carefully checked to determine that it will
operate properly for its intended function.
23. Warning! The use of any accessory or attachment, other than ones recommended in this instruction manual, may
present a risk of personal injury.
24. Have your machine repaired by a qualified Powerbor technician.
This electric tool complies with the relevant safety rules. Qualified persons using original spare parts should only carry
out repairs, otherwise this may result in considerable danger to the user.
25. Never operate the machine if parts are missing or damaged.
26. Never direct jets of water or flammable liquids over the drill.
27. Operator must be physically able to handle the weight of the machine.
28. Operator should be trained in the use of the machine.
3) INFORMATION PLATE SYMBOLS
1 2 3 4
1. Refer to the user manual for operational and safety issues with regard to this machine.
2. Dispose of the machine and electrical components correctly.
3. Eye protection must be worn when operating the machine.
4. Ear defenders must be worn when operating the machine.

PB32 Original instructions Apr 2019
5
4) SPECIFICATION
Maximum hole cutting capacity in .2/.3C steel = 32mm dia. x 25mm deep
Arbor bore = 19.05mm (3/4") dia.
Motor Unit
Voltages
110V 50-60Hz
230V 50-60Hz
Normal full load
6.5 A
720 W
3.2 A
720 W
Electro Magnet
0.54 A
60W
0.26 A
60W
Size
160 mm long
85 mm wide
Holding Force at 20°C with 25mm
minimum plate thickness
The use on any material less than 25mm thick will progressively
reduce the magnetic performance. If possible, substitute
material should be positioned under the magnet and work
piece to equate to a suitable material thickness. If this is not
possible, an alternative secure method of restraining the
machine MUST be used.
10000N
Total Load (magnet + motor)
780W
780W
Overall Dimensions
Height - minimum
320mm
Width (including Capstan fitting)
90mm
Length Overall (including Guard)
260mm
Nett Weight
12.5 kgs
Vibration total values (triax vector sum) in accordance with
EN61029-1:
Vibration emission value
2.5 m/s²
Level of sound pressure in accordance with EN61029-1:
86 dBA
Ear and eye defenders must be worn when operating this machine. Wear gloves to protect hands when
operating the machine.
These tools are UK designed and manufactured with globally sourced components and conform to the
requirements of EEC Document HD.400.1 and BS.2769/84
Suitable only for a single phase 50-60Hz A.C. power supply
DO NOT USE ON D.C. SUPPLY
Do not use your magnetic drill on the same structure when arc welding is in progress.
D.C. current will earth back through the magnet and cause irreparable damage.
WARNING: THIS APPLIANCE MUST BE EARTHED!
NB: ANY MODIFICATIONS TO THIS MACHINE WILL INVALIDATE THE GUARANTEE

PB32 Original instructions Apr 2019
6
5) OPERATIONAL SAFETY PROCEDURES
READ BEFORE USING THE MACHINE
•When using electrical tools, basic safety precautions should always be followed to reduce the risk of electric shock, fire, and personal
injury.
•Ensure the magnet is OFF before plugging in the machine.
•Do NOT use in wet or damp conditions. Failure to do so may result in personal injury.
•Do NOT use in the presence of flammable liquids, gases or in high risk environments. Failure to do so may result in personal injury.
•BEFORE activating the machine, inspect all electrical supply cables (including extension leads), and replace if damaged. DO NOT use if
there are any signs of damage.
•Only use extension cables approved for site conditions.
•BEFORE activating the machine, ALWAYS check the correct function of all operational systems, switches, magnet etc.
•BEFORE operating, the machine MUST be securely restrained to a fixed independent feature (by using safety strap RD4329B, or other
means) to reduce the potential free movement, should the magnet become detached from the work piece. Failure to do so may
result in personal injury.
•ALWAYS wear approved eye protectors, ear defenders and recommended PPE at ALL times when operating the machine.
•Disconnect from power source when changing cutters or working on the machine.
•Cutters and swarf are sharp, ALWAYS ensure that hands are adequately protected when changing cutters or removing swarf. Use a
tool or brush where necessary to remove any swarf or the cutter from the arbor.
•Before operating the machine, ALWAYS ensure cutter-retaining screws are secured tightly.
•Regularly clear the work area and machine of swarf and dirt, paying particular attention to the underside of the magnet base.
•ALWAYS remove tie, rings, watches and any loose adornments that might entangle with the rotating machinery before operating.
•ALWAYS ensure that long hair is securely enclosed by an approved restraint before operating the machine.
•Should the cutter become stuck in the work piece, stop the motor immediately to prevent personal injury. Disconnect from power
source and turn arbor to and fro. DO NOT ATTEMPT TO FREE THE CUTTER BY SWITCHING THE MOTOR ON AND OFF. Wear safety
gloves to remove the cutter from the arbor.
•If the machine is accidentally dropped, ALWAYS thoroughly examine the machine for signs of damage and check that it functions
correctly BEFORE resuming drilling.
•Regularly inspect the machine and check for any damaged or loose parts.
•ALWAYS ensure when using the machine in an inverted position that only the minimum amount of coolant is used and that care is
taken to ensure that coolant does not enter the motor unit.
•Cutting tools may shatter, ALWAYS position the guard over the cutter before activating the machine. Failure to do so may result in
personal injury.
•On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug may cause injury.
•When not in use ALWAYS store the machine in a safe and secure location.
•ALWAYS ensure that approved POWERBOR™ agents conduct repairs.
6) OPERATING INSTRUCTIONS
•Keep the inside of the cutter clear of swarf. It restricts the operating depth of the cutter.
•Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration. Refill as required.
•Occasionally depress the pilot to ensure cutting fluid is being correctly metered.
•To start the machine, follow the control panel operation instructions.
•ALWAYS switch off the motor by depressing the MOTOR stop button. DO NOT switch off the motor by depressing the MAGNET
switch.
•Apply light pressure when commencing the cut of a hole until the cutter is introduced into the work surface. Pressure can then be
increased sufficiently to load the motor. Excessive pressure is undesirable, it does not increase the speed of penetration and will
cause the safety overload protection device to stop the motor, (the motor can be restarted by operating the motor start button), and
may cause excessive heat which may result in inconsistent slug ejection
•Always ensure that the slug has been ejected from the previous hole before commencing to cut the next.
•If the slug sticks in the cutter, move the machine to a flat surface, switch on the magnet and gently bring the cutter down to make
contact with the surface. This will usually straighten a cocked slug and allow it to eject normally.
•Apply a small amount of light oil lubricant regularly to the slide and arbor support bearing.
•Cutter breakage is usually caused by insecure anchorage, a loosely fitting slide or a worn bearing in the arbor support. (Refer to
routine maintenance instructions).
•Only use approved cutting fluid.

PB32 Original instructions Apr 2019
7
7) EXTENSION CABLE SELECTION
The machines are factory fitted with a 2 metre length of cable having three conductors 1.5mm²
LIVE, NEUTRAL and EARTH. If it becomes necessary to fit an extension cable from the power source, care
must be taken in using a cable of adequate capacity. Failure to do so will result in a loss of traction by the
magnet and a reduction of power from the motor.
Assuming a normal AC supply of the correct voltage, it is recommended that the following extension lengths
shall not be exceeded:
For 110v supply: 3.5 yards of 3 core x 1.5mm²
For230v supply: 26 yards of 3 core x 1.5mm²
ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE CHANGING CUTTERS.
8) MOUNTING OF CUTTERS
•The machine has been made to accept cutters having 19.05mm (3/4”) dia. Weldon shanks.
The following procedure is to be used when mounting cutters:
•Lay the machine on its side with feed handles uppermost, ensuring arbor is wound down to its lowest
point to enable access to socket screws.
•Take appropriate pilot and place through the hole in cutter shank. Insert shank of cutter into bore of
arbor, ensuring alignment of two drive flats with socket screws.
•Tighten both screws using hexagon key.
STAN OPERATION
9) FITTING THE CHUCK
To replace the arbor with the drill chuck, first remove the arbor. Spanners are supplied with the machine kit to
enable you to do this.
Place one spanner on the output shaft of the motor.
Turn clockwise until it makes contact with the dovetail slide.
Place the second spanner on the plats of the arbor, apply pressure again in a clockwise direction. Magnetising
the base to a solid unit can help to hold the machine in a fixed position.
If the arbor is tight, tap the spanner on the arbor with a soft mallet.
Once the arbor is unscrewed, the arbor support bracket needs to be removed. To do this remove the two
socket cap head screws holding it in place.
Once everything is removed, the chuck can simply be screwed into place.
To refit the arbor this process should be followed in reverse.

PB32 Original instructions Apr 2019
8
10) REMEDIES FOR HOLE MAKING PROBLEMS
Problem
Cause
Remedy
1) Magnetic base
won’t hold
effectively
Material being cut may be too thin for efficient
holding.
Swarf or dirt under magnet.
Irregularity on magnet contact or work-piece.
Insufficient current going to magnet during drilling
cycles.
Attach an additional piece of metal under the
magnet, or mechanically clamp magnetic base to
work-piece.
Clean magnet.
Use extreme care; file any imperfections flush to
surface.
Confirm power supply and output from control unit,
check supply cable.
2) Cutter skips
out of centre-
punch mark at
initiation of cut
Magnetic base is not holding effectively.
Worn arbor bushing and/or ejector collar.
Too much feed pressure at start of cut.
Cutter is dull, worn, chipped or incorrectly
sharpened.
Poor centre-punch mark; weak pilot spring; pilot not
centred in centre-punch mark.
Worn or bent pilot, worn pilot hole.
See causes and remedies above.
New arbor bushing is needed.
Light pressure only is needed until a groove is cut.
The groove then serves as a stabilizer.
Replace or re-sharpen. Sharpening service is
available.
Improve centre-punch and/or replace worn parts
Replace part or parts
3) Excessive
drilling pressure
required
Incorrectly re-sharpened, worn or chipped cutter.
Coming down on swarf lying on surface of work-
piece.
Swarf accumulated (packed) inside cutter.
Re-sharpen or replace.
Take care not to start a cut on swarf.
Clear cutter.
4) Excessive
cutter breakage
Steel swarf or dirt under cutter.
Incorrectly re-sharpened or worn cutter.
Cutter skipping.
Cutter not attached tightly to arbor.
Insufficient use of cutting oil or unsuitable type of
oil.
Incorrect speed
Remove cutter, clean part thoroughly and replace.
Always have a new cutter on hand to refer to for
correct tooth geometry, together with instruction
sheet.
See causes and remedies (2).
Retighten.
Inject oil of light viscosity into the coolant-inducing
ring and check that oil is being metered into cutter
when pilot is depressed. If not, check pilot groove
and arbor internally for dirt or apply oil externally.
(Even a small amount of oil is very effective).
Ensure correct speed is use for the cutter.
5) Excessive
cutter wear
See cause and remedy above
Incorrectly re-sharpened cutter.
Insufficient or spasmodic cutting pressure.
Refer to instructions and a new cutter for proper
tooth geometry.
Use sufficient steady pressure to slow the drill down.
This will result in optimum cutting speed and chip
load.

PB32 Original instructions Apr 2019
9
11) WIRING DIAGRAM

PB32 Original instructions Apr 2019
10
12) MACHINE LAYOUT

PB32 Original instructions Apr 2019
11
13) EXPLODED VIEW OF MACHINE

PB32 Original instructions Apr 2019
12
No.
Part
Description
Qty
1
W18XC202
M6×25 SOCKET CAP HEAD SCREW
1
2
RD23603
COOLANT BOTTLE ASSEMBLY
1
3
RD4414
SCREW M4 X 10
2
4
RD33338
FIXED RATCHET WHEEL
1
5
18Y3007
COOLANT BRACKET
1
6
W18XC209
SCREW
2
7
W18XC519/A
GLAND ( INCLUDED IN ITEM 41)
1
8
18Y180
PAFS13 CONDUIT
1
9
W18XC311/A
RETAINING BRACKET
1
10
W18XC502
PINION BUSH
2
11
W18XC313
PINION
1
12+13
W18Y175
HANDLE AND KNOB
3
14
W18XC224
M5 X18 GRUB SCREW ( INCLUDED IN ITEM 41)
6
15
W18XC219
M5 STEEL NUT ( INCLUDED IN ITEM 41)
6
16
W18XC525
PANEL SCREWS M3 X 10
8
17
18Y3017/CS
PANEL ASSEMBLY 110V
1
17
18Y3018/CS
PANEL ASSEMBLY 230V
1
18
W18XC312
BRASS GUIDE
2
19
W18XC322
RACK
1
20
W18XC304
SLIDE
1
21
W18XC201
SCREW
4
22
18Y3009
M6 X 8 SKT SCREW
1
23
18Y3004
ARBOR SUPPORT BRACKET
1
24
W18XC901/H
SWIVEL ELBOW
1
25
W18XC249
M5 X 10 SOCKET CAP HEAD SCREW
6
26
W18XC901/E
COOLANT RING COVER
2
27
W18XC901/F
O RING 24-30
2
28
W18XC309
FLANGED BUSH
1
29
W18XC223
M6 X 40 SOCKET CAP HEAD SCREW
2
30+31
W18Y130
ARBOR ASSEMBLY
1
32
18Y3000
GUARD SLIDE
1
33
RDA4201
M4 x 14 BUTTON HEAD SCREW
2
34
18Y3001
GUARD
1
35
RDA3032
GUARD SUPPORT
1
36
RD4347
M5 X 16 C/SNK SOCKET SCREW
2
37
W18XC214
M6 WASHER
2
38
W18XC212
M6 X 10 CAP HEAD SCREW
1
39
W18Y138
MAGNET ASSEMBLY
1
40
W18XC329
SHIM STRIP
1
41
W18Y138
HOUSING SUB-ASSEMBLY
1

PB32 Original instructions Apr 2019
13
42
W18XC530
D RING STRAP
1
43
W18XC1028
REAR PLATE
1
44
W18XC524
CAPSTAN END CAP
1
45
W18XC221
M5 X 16 SOCKET CAP
1
46
W18XC227
M6 STEEL WASHER
2
47
W18XC238
M4 BRASS NUT
1
48
W18XC240
M4 X 20 C/SNK MACHINE SCREW
1
49
W18XC203
M5 X25 SOCKET CAP HEAD SCREW
1
50
W18XC515
BRIDGE RECTIFIER
1
51
W18XC430
CABLE GLAND
1
52
W18Y181
LEAD & PLUG ASSEMBLY 110V 16A PLUG)
1
W18XC503
MAINS CABLE UK PLUG
1
W18XC503/AU
AUSTRALIAN PLUG LEAD
1
W18XC503/EU
EURO PLUG & LEAD
1

PB32 Original instructions Apr 2019
14
14) MOTOR BREAK DOWN

PB32 Original instructions Apr 2019
15
No.
Part
Description
1
18ZA01
CHUCK WRENCH - HITACHI 930-515
2b
18ZA02B
DRILL CHUCK (13 VLR)(SUPPLY WITH 18ZA01) - HITACHI
950-275
3b
18ZA03B
SPINDLE D13 - HITACHI 981-667
4
18ZA04
RETAINING RING (10) - HITACHI 939-556
5
18ZA05
BALL BEARING - HITACHI 620-2VV
6
18ZA06
RETAINING RING (10) - HITACHI 939-544
7
18ZA07
TAPPING SCREW - HITACHI 957-725
8
18ZA08
M5 SPRING WASHER (10) - HITACHI 949-454
9
18ZA09
GEAR COVER - HITACHI 981-650
10
18ZA10
FINAL GEAR - HITACHI 983-448
11
18ZA11
BALL BEARING - HITACHI 627-VVM
12
18ZA12
SECOND PINION - HITACHI 981-652Z
13
18ZA13
M8 WASHER (10) - HITACHI 949-426
14
18ZA14
BALL BEARING - HITACHI 608-VVM
15
18ZA15
INNER COVER ASSEMBLY - HITACHI 982-791
16
18ZA16
WASHER - HITACHI 984-357
17
18ZA16
WASHER - HITACHI 984-357
18
18ZA18J
ARMATURE - 110V - HITACHI 981-657J
-
18ZA18
ARMATURE - 230V - HITACHI 981-657
19
18ZA19
FAN GUIDE - HITACHI 981-562
21
18ZA21
TAPPING SCREW - HITACHI 931-875
22
18ZA22
TAPPING SCREW - HITACHI 981-561
23
18ZA23J
FIELD COIL - 110V - HITACHI 982-797J
-
18ZA23
FIELD COIL - 230V - HITACHI 982-797
24
18ZA24
WASHER (C) - HITACHI 984-367
25
18ZA25
BEARING LOCK - HITACHI 946-362
26
18ZA26
BRUSH TERMINAL - HITACHI N/A
27
18ZA27
BRUSH TERMINAL - HITACHI 982-801Z
28a
18ZA28A
HOUSING ASSEMBLY - HITACHI 982-790Z
29
18ZA29
SIDE HANDLE FOR M10 - HITACHI 981-205

PB32 Original instructions Apr 2019
16
30
18ZA30
BRUSH CAP - HITACHI 961-781
31
18ZA31
SET CARBON BRUSHES - HITACHI 999-073
33
18ZA33
BRUSH HOLDER - HITACHI 981-586
34
a
18ZA34A
HEX SOCKET SET SCREW - HITACHI 985-114
36
18ZA36
D-TYPE HANDLE - HITACHI 982-794Z
37
18ZA37
M10 SPECIAL BOLT - HITACHI 983-796Z
38
18ZA38
TAPPING SCREW - HITACHI 937-807
39
18ZA39
M5 WASHER (10) - HITACHI 949-424
40
18ZA40
HANDLE (B) - HITACHI 984-361
41
18ZA31
SET CARBON BRUSHES - HITACHI 999-073
42
18ZA42
SWITCH (2P PILLAR) - HITACHI 971-667Z
43
18ZA43
TUBE (D) - HITACHI 981-373
44
18ZA44
PILLAR TERMINAL - HITACHI 982-804Z
45
18ZA45
PILLER TERMINAL (B) - HITACHI 982-805Z
46
18ZA46
REVERSING SWITCH ASSEMBLY - HITACHI 982-802Z
47
18ZA47
HANDLE (A) - HITACHI 984-360
48
18ZA48
TAPPING SCREW (W/W) D4 X 20 - HITACHI 982-095
49
18ZA49
SUPPORT (B) - HITACHI 930-153
51
18ZA51
TAPPING SCREW - HITACHI 930-446
52
18ZA52
TUBE (D) - HITACHI 981-373
53
18ZA53
TERMINAL 50061 (10) - HITACHI 959-146
54
18ZA54
CORD CLIP - HITACHI 960-266
55
18ZA55
HITACHI LABEL - HITACHI 957-561
56
18ZA56
CORD ARMOUR (D8.8) - HITACHI 953-327
57
18ZA57
CORD - HITACHI 500-231Z
58
18ZA58
SPECIAL SCREW - HITACHI 981-122
18X305
COMPLETE HITACHI D13 MOTOR UNIT - 110V
18X306
COMPLETE HITACHI D13 MOTOR UNIT - 230V

PB32 Original instructions Apr 2019
17
15)CONTROL PANEL AND PARTS LIST
1 + 3
W18XC511
FUSE HOLDER
1
2
W18XC512
2A FUSE
1
4 + 8
W18XC509/E
ON/OFF SWITCH
1
5
W18XC569
M4 X 8 ALUMINIUM RIVET
2
6
W18XC510
MAGNET SWITCH
1
7
W18XC1024
FRONT PANEL
1
10
W18XC326
RELAY BRACKET
1
11
W18XC509/F
800F-PX10 CHASSIS + N/O
CONTACT (INCLUDES ITEM 9)
1
12
W18XC509/G
800F NX X01 SINGLE CONTACT
N/C (INCLUDES ITEM 9)
1
13
W18XC523
CLIP FOR RELAY
1
14
W18XC513
RELAY 110V
1
14
W18XC514
RELAY 230V
1

PB32 Original instructions Apr 2019
18
17) MAINTENANCE
In order to ‘get the best life’ out of your Powerbor machine always keep it in good working
order.
A number of items must always be checked on Powerbor machines.
Always before starting any job make sure the machine is in good working order and that there
are no damaged or loose parts. Any loose parts must be tightened.
Before proceeding with any maintenance work be certain that the power supply is
disconnected.
Description
Every operation
1 week
1 Month
Visual check of
machine for damage
X
Operation of machine
X
Check brush wear
X
Check magnetic base
X
Check grease
X
Check armature
X
Visually check the machine for damage.
The machine must be checked before operation for any signs of damage that will affect the
operation of the machine. Particular notice must be taken to the mains cable, if the machine
appears to be damaged it should not be used, failure to do so may cause injury or death.
Check operation of the machine.
The machines operation must be checked to ensure that all components are working correctly.
Machine Brushes - should be checked to make sure there is no abnormal wear present (this
should be checked at least once a week if used frequently). If the brush has worn more than 2/3
the original length the brushes should be changed. Failure to do so may cause damage to the
machine.
Magnetic base –before every operation the magnetic base should be checked to make sure
that the base is flat and there is no damage present. An uneven magnet base will cause the
magnet not to hold as efficiently and may cause injury to the operator.
Check machines grease.
The gearbox grease should be checked once a month to ensure all moving components are
covered to prevent wear. The grease should be changed at least once a year to ensure you gain
the best from your machine.
Check Armature of the machine.
This should be checked at least once a month to check that there are no visual signs of damage
to the body or to the commutator. Some signs of wear will be seen on the commutator over a
period of time, but this is normal (this is the part that comes into contact with the brushes)
however, if there are any signs of abnormal damage the part should be replaced.

PB32 Original instructions Apr 2019
19
18) TROUBLE SHOOTING
Magnet and motor do not function
- The magnet switch is not connected to the power supply
- Damaged or defective wiring
- Defective magnet switch
- Defective control unit
- Defective power supply
Magnet does function, the motor does not
- Damaged or defective wiring
- Carbon brushes are stuck or worn out
- Defective magnet switch
- Defective on / off switch
- Defective control unit
- Defective armature and/or field
Magnet does not function, the motor does
- Defective magnet
- Defective control unit
Hole cutters break quickly, holes are bigger
than the hole cutter
- Play in the guide
- Bent spindle
- Shaft extending from the motor is bent
- Pilot bent
Motor running roughly and/or seizing up
- Bent spindle
- Shaft extending from the motor is bent
- Triangular guide not mounted straight
Motor making a rattling sound
- Gear ring (bottom of the armature) worn out
- Gear(s) worn out
- No grease in gear box
Motor humming, big sparks and motor has no
force
- Armature damaged
- Field burned
- Carbon brushes worn out
Motor does not start or fails.
- Damaged or defective wiring
- Damage to armature or field coil
- Damaged or defective brushes
Insufficient magnetic force
- Damaged or defective wiring
- Bottom of magnet not clean and dry
- Bottom of magnet not flat
- Work piece is not bare metal
- Work piece is not flat
- Work piece is too thin less than 10mm
- Defective control unit
- Defective magnet
Frame under voltage
- Damaged / defective wiring
- Defective magnet
- Motor seriously dirty
Fuse blows when magnet switch is turned on
- Damaged or defective wiring
- Wrong value fuse
- Defective magnet switch
- Defective control unit
- Defective magnet
Fuse blows when motor is started up
- Damaged or defective wiring
- Motor running roughly
- Defective armature and / or field
- Carbon brushes worn out
- Defective control unit
Rotation system free stroke too long
- Loose or defective gear-rack
- Defective rotation system

PB32 Original instructions Apr 2019
20
19) CUTTER SELECTION
Material
Material Hardness
Cutter
Mild and free cutting steels
<700N/mm²
M2
Mild and free cutting steels
<850N/mm²
M42
Steel angle and joists
<700N/mm²
M2
Steel angle and joists
<850N/mm²
M42
Plate and sheet steel
<700N/mm²
M2
Plate and sheet steel
<850N/mm²
M42
Aluminium
<750Nmm²
M2
Aluminium
<850N/mm²
M42
Brass
<700N/mm²
M2
Brass
<850N/mm²
M42
Cast iron
<700N/mm²
M2
Cast iron
<850N/mm²
M42
Stainless steel
<700N/mm²
M2
Stainless steel
<850N/mm²
M42
Stainless steel
>850N/mm²
TCT
Rail track
>850N/mm²
M42
Tool steel
>850N/mm²
TCT
Die Steel
>850N/mm²
TCT