PowerWise 4061 Parts list manual

PerformanceCurve, Non-MetallicBallValve,Design Level1 ................................... 2
Performance Curve,Trihedral Model Non-Metallic DesignLevel 1............................ 3
Dimensions: with EncapsulatedMuffler .................................................................... 4
MetricDimensions:withEncapsulated Muffler ......................................................... 5
Dimensions:withMeshMuffler................................................................................. 6
MetricDimensions:withMesh Muffler ...................................................................... 7
Dimensions:withSoundDampeningMuffler ............................................................ 8
MetricDimensions: withSoundDampeningMuffler .................................................... 9
PrincipleofPump Operation ...................................................................................10
InstallationandStart-up ..........................................................................................10
AirSupply ...............................................................................................................10
AirValveLubrication ...............................................................................................10
AirLine Moisture .....................................................................................................10
Air Inletand Priming ................................................................................................10
Between Uses ........................................................................................................10
Troubleshooting.......................................................................................................11
Warranty .................................................................................................................11
ImportantSafetyInformation ...................................................................................12
MaterialCodes........................................................................................................13
CompositeRepair Parts Drawing............................................................................14
OverlayOption Drawing .........................................................................................14
Available Service and Conversion Kits ............................................................... 14
CompositeRepair Parts List ...................................................................................15
Air DistributionValve Assembly Drawing ................................................................16
Main AirValve Assembly Parts List.........................................................................16
AirDistributionValveServicing ...............................................................................17
Air DistributionValve Assembly Drawing w/Stroke Indicator Option........................18
Air DistributionValve w/Stroke Indicator Parts List ..................................................18
AirDistributionValvewith StrokeIndicator Servicing ..............................................19
SolenoidShifted AirValveDrawingand Parts List ...................................................20
Intermediate AssemblyDrawing forSolenoid Shifted Option ...................................20
Intermediate Assembly for SolenoidShifted OptionParts List .................................20
SolenoidShifted Air DistributionValveOption .........................................................21
PilotValve Assembly Drawing and Parts List ..........................................................22
PilotValveServicing ...............................................................................................23
Intermediate Assembly Drawing and Parts List .......................................................24
IntermediateAssemblyServicing............................................................................25
Modular Check BallValve Drawing .........................................................................26
ModularCheckBallValveServicing........................................................................27
ModularTrihedral CheckValve Option Drawing and Parts List ................................28
ModularTrihedralCheckValveServicing ................................................................29
DiaphragmService Drawing, Non-Overlay .............................................................30
Diaphragm Servicing Drawing with Overlay ............................................................30
DiaphragmServicing, Overlay Diaphragm Servicing ..............................................31
PumpingHazardousLiquids ...................................................................................32
Converting the Pump for Piping the Exhaust Air .....................................................32
ExhaustConversion Drawing .................................................................................32
Converted ExhaustIllustration ................................................................................32
Grounding thePump ...............................................................................................33
520-259-000 6/00
CE
Models 4061, 4063
Non-Metallic Design Level 1
SERSER
SERSER
SERVICE & OPERAVICE & OPERA
VICE & OPERAVICE & OPERA
VICE & OPERATING MANUALTING MANUAL
TING MANUALTING MANUAL
TING MANUAL
Powerwise Ink Pumps • 2700West 21st Street • Erie, PA 16506 • [phone] • FAX [phone]
Table of Contents

520-259-000 6/00 Powerwise Models 4061, 4063 Page 2
100
80
90
70
50
30
10
60
40
20
00 2 4 6 8 101214161820222426
Head NPSHR
CAPACITY
METERS FEET
BAR PSI
7
6
5
4
3
2
1
0
U.S.Gallons per minute
Liters per minute
10 20 30 40 50 60 70 80 90 1000
4 (7)
8 (13.5)
12 (20)
16 (27)
20 (34)
30
20
25
15
10
5
9.1
6
7.6
4.5
3
1.5
100 PSI (6.8 Bar)
80 PSI (5.44 Bar)
60 PSI (4.08 Bar)
40 PSI (2.72 Bar)
20 PSI (1.36 Bar)
Air Inlet Pressure
Performance Curve Non-Metallic BallValve, Design Level 1
Displacement per Stroke: .026 U.S. gallons
.098 liters
Flow Capacity: 0 to 23 U.S. gallons per minute
0 to 87 liters per minute
CAUTION!
Operating temperature limitations
are as follows:
PVDF – 200
o
F(93
o
C) Max to 10
o
F(-13
o
C) Min.
Polypro – 150
o
F(65
o
C) Max to 40
o
F(5
o
C) Min.
Nylon – 120
o
F(48
o
C) Max to 32
o
F(0
o
C) Min.
Acetal – 180
o
F(82
o
C) Max to -20
o
F(-28
o
C) Min.

520-259-000 6/00 Powerwise Models 4061, 4063 Page 3
100
80
90
70
50
30
10
60
40
20
00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Head
NPSHR
CAPACITY
METERS FEET
BAR PSI
7
6
5
4
3
2
1
0
U.S.Gallons per minute
Liters per minute
5 101520253035404550550
2 (3.5)
6(10)
30
20
25
15
10
5
9.1
6
7.6
4.5
3
1.5
S07Trihedral Performance Curve
4(7)
100 PSI (6.8 Bar)
8(13.5)
12(20)
14(24)
10 (17)
16(27)18(30.4)
80 PSI (5.44 Bar)
60 PSI
(4.08 Bar)
(2.72 Bar)
40 PSI
Air Inlet Pressure
20 PSI (1.36 Bar)
Performance Curve,Trihedral Model Non-Metallic, Design Level 1
Displacement per Stroke: .016 U.S. gallons
.059 liters
Flow Capacity: 0 to 13 U.S. gallons per minute
0 to 48.8 liters per minute

520-259-000 6/00 Powerwise Models 4061, 4063 Page 4
Dimensions: with
Encapsulated Muffler
Dimensionsin Inches
Dimensionaltolerance: ±1/8"

520-259-000 6/00 Powerwise Models 4061, 4063 Page 5
Dimensions: with
Encapsulated Muffler
Dimensionsin millimeters
Dimensionaltolerance: ±3mm