PROBOIL PROBOIL.4E User manual

PROBOIL3 conversation to PROBOIL4E guide v1b Page 1
PROBOIL.3 to PROBOIL.4E
Conversion guide
www.proboil.co.uk
 Please read carefull and then retain all
instructions for our customer’s future use.
 An information point or tip for
installation or usage.
 A service, maintenance
or care consideration.
⚠ A technical or safet
consideration or warning of
hazardous situation with regard to
life and propert .
We have a polic of continued product and qualit development and improvement, accordingl we reserve the right to amend the
specification at an time, all errors and omissions excepted.

PROBOIL3 conversation to PROBOIL4E guide v1b Page 2
1.1
1.11.1
1.1 PROBOIL3: Typical existing
PROBOIL3: Typical existing PROBOIL3: Typical existing
PROBOIL3: Typical existing Installation overview
Installation overviewInstallation overview
Installation overview:
::
:
Below is an overview of a t pical installation when completed. This can be used to familiarise ourself with the major
s stem components, overall la out and terminolog .

PROBOIL3 conversation to PROBOIL4E guide v1b Page 3
1.
1. 1.
1. PROBOIL3
PROBOIL3PROBOIL3
PROBOIL3:
::
: Parts and con
Parts and conParts and con
Parts and contents
tentstents
tents:
::
:
 This drawing shows the PROBOIL3 boiler and filter s stem parts. The ‘Ke ’ code will be referred to throughout
the manual.

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Key
Qty
D
escription
A1 1 Boiler unit
A2 1 1.5m Power lead
A3 1 Boiler mounting bracket
A4 1 Boiler bracket to base unit screw
A5 2 Boiler bracket screw
A6 1 Data connection lead
A7 1 ½” Safet / steam / overflow vent outlet
A8 1 3/8” Hot water outlet
A9 1 ¾” Filtered water inlet
A10 1 Screw – front panel
A11 1 Front panel
A12 1 Drain valve
A13 1 ½” BSPF x ¼” push fit
A14 1 ¼” tube (drain)
B1 1 1 ½” x 3” Waste extension piece (for use with one bowl sinks onl )
B2 1 1 ½” x 1 ½” x 22mm Waste tee
B3 1 22mm Olive
B4 1 Plastic compression nut
B5 0 22mm copper pipe with elbow, installer fabricated to suit.
B6 1 Plastic compression nut
B7 1 22mm Olive
B8 1 ½” x 22mm Tundish
B9 1 ½” x ½” Vent hose
C1 1 ¾” BSP x 3/8” push fit
C2 1 3/8” x 600mm tube (thicker tube t pe)
C3 1 Filter head (includes check valve)
C4 1 Flush / Drain pipe
C5 1 Filter cartridge
C6 2 Filter head screws
C7 1 3/8” stem x ¼” push fit
C8 1 ¼” x 1500mm Tube (thinner tube t pe)
C9 1 ¼” x ¼” x ¼” Push fit equal tee
C10 (E) Part of C8 ¼” x 1500mm Tube (cut to length as required from C8)
(Note: Part (C10) is referred to as (E) in the ‘PROBO L.4E User & nstallation Guide’.
C11 Part of C8 ¼” x 1500mm Tube (cut to length as required from C8)
C12 1 ¼” NPTF x ¼” Push fit connector
C13 1 ¾ BSPF x ¼”” push fit
D1 0 15mm copper pipe
D2 1 15mm Compression nut
D3 1 15mm Compression olive
E1 0 15mm copper pipe
E2 1 15mm Compression nut
E3 1 15mm Compression olive
E4 1 ½” (15mm) x ½” (15mm) x ¾” 3 wa isolating tee
E5 1 15mm Compression olive
E6 1 15mm Compression nut
E7 0 15mm copper pipe
E8 1 15mm Compression nut
E9 1 15mm Compression olive

PROBOIL3 conversation to PROBOIL4E guide v1b Page 5
1.3
1.3 1.3
1.3 PROBOIL3
PROBOIL3PROBOIL3
PROBOIL3:
: :
: Boiler unit removal
Boiler unit removalBoiler unit removal
Boiler unit removal
⚠ The water in the PROBOIL tank ma be up to 98°C and as such represents a scalding risk if handled without due care. We
recommend that the boiler is switched off on the front panel before draining an stored water. It will take approximatel 8 hours
(overnight) for a full 98°C tank to naturall cool to a touch safe temperature of 46°C. Do not open the drain valve until the hot water
is at atmospheric pressure. Should ou need to drain the boiler without allowing it too naturall cool, then ou must take adequate
care and use personal protective wear to prevent accidental scalding from hot water, surfaces and steam drained from the front
drain valve.
1) Use the Hotke to drain hot water from the tank until no more water can be dispensed.
2) Ensure the boiler (A1) is turned off at the front control panel and allowed to cool down.
3) Remove the slotted screw (A10) from the access plate (A11) at the bottom of
the boiler front panel, place it somewhere safe so it does not get lost
accidentall .
4) Remove the slotted screw (A10) from the access plate (A11) at the bottom of
the boiler front panel, place it somewhere safe so it does not get lost
accidentall .
5) Place a washing up bowl or bucket on the floor below the level of the drain.
Note: a 5 litre vessel capable of holding hot fluid safel is required.
6) Connect the adaptor (A13) and drain hose (A14) to the valve and hand tighten. This part was supplied with the product
originall , if it has been lost then a ½” female hose can be connected to the drain valve (A14) instead.
7) Turn lever (A12) to open valve and allow water to drain into washing up bowl or bucket.
8) Once all the water has drained from the unit close the drain valve (A12).
9) Gentl shake the drain hose (A14) then disconnect the drain hose.
10) Place coiled drain hose (A14) into the compartment and replace cover (A11)
using the hand screw (A10).
⚠ take care not to move the drain valve (A12) from the closed position
when replacing the drain hose (A14).
11) ⚠ Safel and carefull dispose of the drained waste water.
12) Turn the power off b unplugging the power lead (A2) at the mains.
13) Ensure to full turn off the ½” (15mm) x ½” (15mm) x ¾” 3 wa isolating tee (E4). Note: Off position shown in PROBOIL3
‘Parts and contents’ drawing.
14) Disconnect connection lead (X4) from data connection lead (A6).
15) Disconnect ¼” blue tube (C10) from ¾ BSPF x ¼”” push fit (C13).
16) Unscrew the taps 110°C braided hose (X5) from the 3/8” Hot water outlet (A8).
⚠ Note it ma still be hot to touch

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⚠ If a 3/8 male x female brass “flow limiting adaptor” is attached to the end of 110°C braided hose (X5) it must be
removed
⚠ The boiler flexi hose (X5) is approximatel 1200mm in length, when connected to the boiler with silicone boiler
outlet hose (K) it must not be doglegged and have a constant fall from the tap to the proboil4e outlet.
17) Unscrew ½” x ½” Vent hose (B9) from ½” Safet / steam / overflow vent outlet (A7). ⚠ Note it ma still be hot to touch
18) If boiler mounting bracket (A3) has been used please unscrew this now.
19) Now the Boiler (A1) has been disconnected it can now be removed from the sink unit.
1.4 PROBOIL3:
1.4 PROBOIL3: 1.4 PROBOIL3:
1.4 PROBOIL3: Vent, Tundish & Drain
Vent, Tundish & DrainVent, Tundish & Drain
Vent, Tundish & Drain removal
removalremoval
removal
Option 1
–
Removal
1) Place a washing up bowl or bucket on the floor below the
pipework.
2) Unscrew plastic compression nut (B4) and pull parts (B5, B6,
B7, B8 & B9) awa from waste tee (B2).
3) Place a blanking plug (proboil part order code SC-7158)
inside compression nut (B4) and screw tightl (B4) b hand
back onto waste tee (B2).
Option 2 – retain
1) Unscrew vent hose (B9) and remove from tundish (B8).
2) Rotate waste tee (B2) so it is out of the wa .
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.0 PROBOIL4E
PROBOIL4EPROBOIL4E
PROBOIL4E:
::
: Boiler installation
Boiler installationBoiler installation
Boiler installation
1) Please now refer to section 2.3.4 in the ‘PROBO L 4.E User and nstallation Guide’ for the next steps for
installation.
2) Before connecting the PROBOIL4E to the existing filter (C5) ou should check that it is not past its recommended
expir date as written on the label on filter (C5), if required it is recommended to be replaced before
continuing or shortly after installation.
3)
⚠ When reconnecting the 98°C tap hose (A8) ou must not connect it directl to PROBOIL4 output port (C) directl ,
ou must connect the hose to the PROBOIL4E output port using silicone adapting hose (parts L,K,J & I)