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  9. Proline LK4035 User manual

Proline LK4035 User manual

www.prolinetoolsupply.com
(989) 315-8946
LK4035
SEMI HOOD DOLLY
Assembly Guide
2
If you have any questions or comments, please call 1 (989) 315-8946.
Proline Tool & Supply, LLC
210 Pigeon Rd Bad Axe MI 48413 US
(989) 315-8946
SEMI
HOOD DOLLY
3
SPECIFICATIONS
3
PARTS & HARDWARE
4
ASSEMBLY GUIDE
5
OPERATION
11
3
The LK4035 Semi Hood Dolly is designed to allow the operator to easily maneuver a semi
hood through the work area. It is completely adjustable and will accommodate most semi
hood designs. With the removal of a pin, the LK4035 Semi Hood Dolly also serves as a
pickup box dolly. Storing a semi hood on the LK4035 Semi Hood Dolly enables the operator
to use the LK4000 Motor City Lift King, and any of its attachments, for the next job.
4
3/8-16
nylon insert
hex nut
3/8-16 x 1
hex bolt
3/8-16 x 2 1/4
hex bolt
3/8-16 x 2 1/2
hex bolt
3/8-16 x 1 1/4
hex bolt
5/16-18
hex flange nut
5/16-18 x 3/4
hex bolt
3/8 x 2 1/2
clevis pin
LK-H006
3/8-16
Star knob
LK-H018
Caster, locking
LK-H020
8” caster
PartNo Description QTY.
*
5/16
-18 x 3/4 HEX BOLT 16
*
5/16
-18 HEX FLANGE NUT 16
*
3/8
-16 X 1 HEX BOLT 2
*
3/8
-16 X 1 1/4 HEX BOLT 4
*
3/8
-16 x 2 1/4 HEX BOLT 1
*
3/8
-16 X 2 1/2 HEX BOLT 5
*
3/8
-16 NYLON INSERT HEX NUT 12
*
3/8 x
2 1/2 CLEVIS PIN 1
*
3/8 X 2 1/2 CLEVIS PIN with CLIP
1
*
COTTER PIN 1/8 x 1 1/8
1
*
1/8 WIRE x 2 1/2 HAIR PIN CLIP
4
*
FELT PAD, 4 3/4 X 5 11/16
4
*
FELT PAD, 6 3/16 X 8
1
LK-H006
3/8
-16 STAR KNOB 10
LK-H018
CASTER, LOCKING
2
LK-H020
8" CASTER
2
LK4035-01
WELD, BASE, SEMI HOOD DOLLY
1
LK4035-02
WELD, POST, PIVOT ARM
4
LK4035-03
WELD, BRACKET, HORIZ. SLIDE
1
LK4035-04
WELD, LEG, LONG
2
LK4035-05
WELD, LEG, SHORT
2
LK4035-06
WELD, HORIZ. SLIDE
1
LK4035-07
WELD, BASE PLATE, UPRIGHT
1
LK4035-08
WELD, TUBE, UPRIGHT
1
LK4035-09
TUBE, UPRIGHT
1
LK4035-10
WELD, PAD, SWIVEL, UPRIGHT
1
LK4035-11
WELD, PAD, SWIVEL ARM
4
LK4035-12
WELD, POST, PAD
4
LK4035-13
WELD, SWIVEL ARM
4
LK4035-14
SPACER, 1.05 O.D. x .82 I.D. x .25
4
3/8 x 2 1/2
clevis pin
with clip
Cotter pin
1/8 x 1 1/8
Felt pad
4 1/4 x 5 11/16
Felt pad
6 3/16 x 8
1/8 wire x 2 1/2
Hair pin clip
5
LK-4035-01 LK-4035-02 LK-4035-03 LK-4035-04 LK-4035-05 LK-4035-06
LK-4035-07 LK-4035-08 LK-4035-09 LK-4035-10 LK-4035-11 LK-4035-12
LK-4035-13 LK-4035-14
STEP 1
Attach the LK4035-03 Horizontal Slide Bracket to the LK4035-01 Semi Hood Dolly Base using (2) 3/8-16 x 1 hex bolts
and (2) 3/8-16 nylon insert hex nuts..
3/8-16
nylon insert
hex nut
3/8-16 x 1 hex bolt
LK-4035-01
LK-4035-03
6
STEP 3
Slide (2) 0f the LK4035-02 Pivot Arm Posts over the (2) LK4035-04 Long Legs. Slide the (2) LK4035-02 Pivot Arm
Posts into the LK4035-01 Semi Hood Dolly Base. Thread (2) LK-H006 3/8-16 Star Knobs into the LK4035-04 Pivot
Arms, as shown below.
LK4035-02
LK-H006
STEP 2
Attach the (2) LK-H018 Caster with Brake to the (2) LK4035-04 Long Legs, using (8) 5/16-18 x 3/4 hex bolts and (8)
5/16-18 hex flange nuts.
LK4035-04
5/16-18 x 3/4
hex bolt
LK-H018
5/16-18
hex flange nut
LK-4035-01
LK-4035-01
LK4035-04
7
STEP 5
Attach the (2) LK-H020 8” Casters to the (2) LK4035-05 Short Legs, using (8) 5/16-18 x 3/4 hex bolts and (8) 5/16-18
hex flange nut.
STEP 4
Attach the (2) LK-4035-04 Long Legs to the LK4035-01 Semi Hood Dolly Base, using (2) 3/8-16 x 2 1/2 hex bolts and
(2) 3/8-16 nylon insert hex nuts.
LK4035-05
5/16-18 x 3/4
hex bolt
LK-H020
5/16-18
hex flange nut
LK-4035-01
LK4035-04
3/8-16
nylon insert
hex nut
3/8-16 x 2 1/2 hex bolt
8
STEP 7
Attach both LK4035-05 Short Legs to the LK4035-01 Semi Hood Dolly Base using (2) 3/8-16 x 2 3/8 hex bolts and (2)
3/8-16 nylon insert hex nuts.
STEP 6
Slide the remaining (2) LK4035-02 Pivot Arm Posts over the (2) LK4035-05 Short Legs. Slide the LK4035-05 Short
Legs into the LK4035-01 Semi Hood Dolly Base. Thread (2) LK-H006 3/8-16 Star Knobs into the (2) LK-4035-02 Pivot
Arm Posts.
LK-4035-02
3/8-16
nylon insert
hex nut
LK4035-05
LK4035-05LK-4035-02
LK-4035-01
3/8-16 x 2 1/2 hex bolt
9
STEP 9
Attach the LK4035-10 Swivel Pad to the LK4035-09 Upright Tube using (1) 3/8-16 x 2 1/4 hex bolt and (1) 3/8-16 nylon
insert hex nut. Attach the LK4035-08 Welded Upright Tube to the LK4035-07 Upright Base Plate using the (2) 3/8 x 2
usable length clevis pins and the (2) 1/8 x 1 1/8 cotter pins. Thread (1) LK-H006 3/8-16 Star Knob into LK-4035-07, as
shown.
STEP 8
Slide the LK4035-06 Horizontal Slide Bar into the LK4035-03 Horizontal Slide Bar Bracket (shown as BLUE for clarity).
Attach (1) 3/8-16 x 2 hex bolts and (1) 3/8-16 nylon insert hex nut to the LK4035-06 Horizontal Slide Bar. These will act
as a stop and prevent the LK4035-06 from sliding out of the LK4035-03.
LK4035-06
LK-4035-03
3/8-16 x 2 hex bolt
3/8-16
nylon insert
hex nut
SOME PARTS SHOWN AS
TRANSPARENT FOR CLARITY
LK4035-10
LK4035-09
3/8-16
nylon insert
hex nut
3/8-16 x 2 1/4 hex bolt
LK4035-07
LK4035-08
3/8 x 2 1/2 clevis pin
NOTE THE ORIENTATION OF THE ROUND TUBE AND ANGLE ON LK4035-08.
LK4035-08 MUST BE MOUNTED TO LK4035-07 IN THIS ORIENTATION.
1/8 cotter pin
3/8 x 2 1/2 clevis
pin with clip
10
STEP 11
Attach the LK-4035-11 Swivel Arm Pad to the LK4035-12 Pad Post using (1) 3/8-16 x 1 3/8 hex bolt, (2) 6/8 flat
washers and (1) 3/8-16 nylon insert hex nut. Slide the LK4035-12 Pad Post into LK4035-13 Swivel Arm. Thread (1)
LK-H006 3/8-16 Star Knob into the LK4035-13 Swivel Arm. There are (4) of these assemblies.
STEP 10
Slide the LK4035-07 Upright Base Plate weldment from the assembly in Step 9 into the slot created by the angles on
LK4035-01 Semi Hood Dolly Base.
3/8-16
nylon insert
hex nut
LK4035-07
LK-4035-01
angles
Step 9 assembly
LK4035-12
LK4035-13
3/8-16 x 1 1/4
hex bolt
LK4035-11
LK4035-07
Shown yellow for clarity.
Angles shown blue for clarity.
LK-H006
ATTACH 6 3/16 X 8
FELT PAD HERE.
11
STEP 12
Slide the (4) Swivel Arm assemblies from Step11 onto the LK4035-02 Pivot Arm Posts. Slide the (4) LK4035-14 Ø1.05
O.D. x Ø.82 1/4 Spacers over each of the LK-4035-02 Pivot Arm Posts and secure with the (4) Ø3/32 x 1 1/2 cotter
pins.
LK4035-14
Ø1/8 wire x 2 1/2
hair pin clip
Swivel Arm Assembly
LK4035-02
Adjust the Upright Tube and Swivel Pad assembly, and the Pivot Arms Pads to accommodate most semi hood
designs..
ATTACH 4 3/4 X 5 11/16
FELT PAD HERE.

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