PumpWorks 610 PWD Manual

Page 2of 28
Model: PWD Rev. B_12/2/2015
INSTALLATION
OPERATION &
MAINTANENCE
Model: PWD

Page 3of 28
Model: PWD Rev. B_12/2/2015
TABLE OF CONTENTS
INTRODUCTION
Company Details........................................................................................................................................4
Declaration of Conformity...........................................................................................................................5
Scope........................................................................................................................................................6
Description .................................................................................................................................................6
General.......................................................................................................................................................6
Safety......................................................................................................................................................6-9
CE and ATEX marking and approvals.....................................................................................................10
Disclaimer.................................................................................................................................................10
Copyright..................................................................................................................................................10
Design Performance ................................................................................................................................10
Duty Conditions...................................................................................................................................10-11
Specific Gravity........................................................................................................................................11
Speed.......................................................................................................................................................11
NPSH .......................................................................................................................................................11
INSTALLATION
Receiving Inspection................................................................................................................................11
Short Term Storage.............................................................................................................................11-12
Long Term Storage..................................................................................................................................12
Foundation ......................................................................................................................................... 12-13
Leveling....................................................................................................................................................13
Grouting....................................................................................................................................................13
Piping Recommendations...................................................................................................................13-14
Lifting........................................................................................................................................................14
Pump Installation.................................................................................................................................14-15
Driver Installation .....................................................................................................................................15
Alignment ............................................................................................................................................15-16
Couplings .................................................................................................................................................16
Lubrication..........................................................................................................................................16-18
Recommended Control Settings............................................................................................................. 19
Pre-Startup Procedures ..................................................................................................................... 19-20
Startup Procedures..................................................................................................................................20
Startup Inspection....................................................................................................................................20
Shutdown .................................................................................................................................................21
Extended Shutdown.................................................................................................................................21
MAINTENANCE
Preventative Maintenance...................................................................................................................21-22
Mechanical Seal / Bearing Housing Removal.....................................................................................22-26
Rotating Element Removal .................................................................................................................26-27
TROUBLESHOOTING
Troubleshooting ..................................................................................................................................28-29
REVISIONS
Revisions..................................................................................................................................................29

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Model: PWD Rev. B_12/2/2015
INTRODUCTION
COMPANY DETAILS
MANUFACTURER:
PUMPWORKS 610
P.O. Box 19606
Shreveport, LA 71149
DESCRIPTION OF EQUIPMENT:
Centrifugal API 610 / ISO 13709 pumps for petroleum refinery, gas processing, oil processing,
petrochemical, hydrocarbon and crude oil pipeline, offshore installations (platform) and aviation jet
fueling.
MARKING OF MACHINERY
All machinery is marked visibly with:
— the business name and full address of the manufacturer
— Model
— Size
— ATEX Marking
— Serial number
— The year construction was completed

Page 5
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Model: P
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MANUFA
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PRODUC
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PART NU
M
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N
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clarati
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: 01/14/15
A
N DIRECTIV
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BOILER AND
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T
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S, ATEX NB
in this EC D
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t
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t
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quirements
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y
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information p
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pplies only to
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10 x 13HE 8
-
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S:
D
ARDS:
13709: 2009,
A
13463-1:2009
,
PRESSURE
V
N 8; AND SE
C
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2460 retain
s
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t
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and specific
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re on this do
c
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a
s
contained in
t
r
ior to installin
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the equipmen
t
c
orpora
t
of Con
f
-
STAGE
A
PI 610: Sept
2
,
EN 13463-5:
2
V
ESSEL COD
E
C
TION 9, NAC
E
7
s
a copy of th
e
C
onformity c
o
e
Internation
a
a
tions that m
u
c
ument auth
o
a
ddressed; a
Dat
e
t
he installation
,
g
or using this
e
t
described ab
o
t
ion (M
a
f
ormity
2
010, ANSI-HI
2
011
E
SECTION 2
P
E
RP 176
7
060-2015-CE-
e
Technical
F
o
mplies with
t
a
l Standards.
u
st be imple
m
o
rizes the dis
t
Technical C
o
e
:
, operation an
d
e
quipment
o
ve and is inv
a
a
chiner
y
(ATEX
)
:1.6-2000, AN
S
P
ARTS A, B,
C
USA
F
ile
t
he applicabl
e
Integration i
n
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ented prior t
o
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inctive ATE
X
o
nstruction F
d
service man
u
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lid if not repro
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)
S
I S75-19: No
v
C
, AND D;
e
European
n
structions ar
o
putting this
X
marking to
b
ile is availabl
e
u
als; read and
duced in its en
v
1995
e
b
e
e
for
tiret
y
.