PumpWorks 610 PWD Manual

Page 2of 28
Model: PWD Rev. B_12/2/2015
INSTALLATION
OPERATION &
MAINTANENCE
Model: PWD

Page 3of 28
Model: PWD Rev. B_12/2/2015
TABLE OF CONTENTS
INTRODUCTION
Company Details........................................................................................................................................4
Declaration of Conformity...........................................................................................................................5
Scope........................................................................................................................................................6
Description .................................................................................................................................................6
General.......................................................................................................................................................6
Safety......................................................................................................................................................6-9
CE and ATEX marking and approvals.....................................................................................................10
Disclaimer.................................................................................................................................................10
Copyright..................................................................................................................................................10
Design Performance ................................................................................................................................10
Duty Conditions...................................................................................................................................10-11
Specific Gravity........................................................................................................................................11
Speed.......................................................................................................................................................11
NPSH .......................................................................................................................................................11
INSTALLATION
Receiving Inspection................................................................................................................................11
Short Term Storage.............................................................................................................................11-12
Long Term Storage..................................................................................................................................12
Foundation ......................................................................................................................................... 12-13
Leveling....................................................................................................................................................13
Grouting....................................................................................................................................................13
Piping Recommendations...................................................................................................................13-14
Lifting........................................................................................................................................................14
Pump Installation.................................................................................................................................14-15
Driver Installation .....................................................................................................................................15
Alignment ............................................................................................................................................15-16
Couplings .................................................................................................................................................16
Lubrication..........................................................................................................................................16-18
Recommended Control Settings............................................................................................................. 19
Pre-Startup Procedures ..................................................................................................................... 19-20
Startup Procedures..................................................................................................................................20
Startup Inspection....................................................................................................................................20
Shutdown .................................................................................................................................................21
Extended Shutdown.................................................................................................................................21
MAINTENANCE
Preventative Maintenance...................................................................................................................21-22
Mechanical Seal / Bearing Housing Removal.....................................................................................22-26
Rotating Element Removal .................................................................................................................26-27
TROUBLESHOOTING
Troubleshooting ..................................................................................................................................28-29
REVISIONS
Revisions..................................................................................................................................................29

Page 4of 28
Model: PWD Rev. B_12/2/2015
INTRODUCTION
COMPANY DETAILS
MANUFACTURER:
PUMPWORKS 610
P.O. Box 19606
Shreveport, LA 71149
DESCRIPTION OF EQUIPMENT:
Centrifugal API 610 / ISO 13709 pumps for petroleum refinery, gas processing, oil processing,
petrochemical, hydrocarbon and crude oil pipeline, offshore installations (platform) and aviation jet
fueling.
MARKING OF MACHINERY
All machinery is marked visibly with:
— the business name and full address of the manufacturer
— Model
— Size
— ATEX Marking
— Serial number
— The year construction was completed

Page 5
o
Model: P
W
MANUFA
C
PRODUC
T
PART NU
M
DATE MA
N
APPLICA
B
A
T
M
P
APPLICA
B
M
A
T
P
ATEX m
a
DNV Ne
m
The prod
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Directive
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provided
t
equipme
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applied t
o
A
ll EHSR
’
inspectio
n
A
uthorize
I
m
u
T
h
o
f 28
W
D Rev. B_1
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De
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C
TURER: Pu
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T
DESCRIPTI
O
M
BER: 00.00
N
UFACTURE
D
B
LE EUROPE
A
T
EX: 94/9/E
C
M
D: 06/42/
E
ED : 97/23/
E
B
LE INTERNA
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M
D: EN 12
1
T
EX: EN 11
2
ED: ASME
SECTI
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rking:
m
ko Presafe
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u
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s
and relevan
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hat contain r
e
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n
by designat
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portant safet
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nderstand thi
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is Document
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2
/2/2015
clarati
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pWorks 610
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N: PWM 8 x
0126
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: 01/14/15
A
N DIRECTIV
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C
T
IONAL STAN
D
1
00:2010, ISO
2
7-1:2011, EN
BOILER AND
ON 5;SECTIO
II 2 G c
T
A
S, ATEX NB
in this EC D
e
t
sections of
t
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quirements
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. The signat
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nt.
h
is equipme
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information p
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pplies only to
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10 x 13HE 8
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S:
D
ARDS:
13709: 2009,
A
13463-1:2009
,
PRESSURE
V
N 8; AND SE
C
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2460 retain
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C
t
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u
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a
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t
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ior to installin
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the equipmen
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orpora
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of Con
f
-
STAGE
A
PI 610: Sept
2
,
EN 13463-5:
2
V
ESSEL COD
E
C
TION 9, NAC
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7
s
a copy of th
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onformity c
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Internation
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u
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ddressed; a
Dat
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,
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a
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ormity
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SECTION 2
P
E
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060-2015-CE-
e
Technical
F
o
mplies with
t
a
l Standards.
u
st be imple
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rizes the dis
t
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:
, operation an
d
e
quipment
o
ve and is inv
a
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chiner
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)
:1.6-2000, AN
S
P
ARTS A, B,
C
USA
F
ile
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inctive ATE
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Page 6
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Model: P
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SCOP
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Thes
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This
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Page
7
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Model: P
W
GENE
R
A
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
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In other
personn
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o
f 28
W
D Rev. B_12
/
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AL SAFE
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Model: P
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internatio
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SAFET
Y
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SAFET
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v
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inspectio
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Sta
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TIONS W
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problem pr
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ically,
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Model: P
W
Do
remove
pressuriz
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r
system
a
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Whe
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liquids ca
the liqui
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surfaces,
pump c
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ny
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N
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not open a
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r
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D
OUS LIQ
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G
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ic failure of
loss of lub
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eed this leve
l
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limited to
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NNEL QU
A
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are the p
e
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n
s in explosi
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ers must
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istics of the
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m
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.
p
Works 61
0
b
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N
D ATEX
a
legal requir
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t put into se
r
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n
/
2/2015
n
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while the
p
ump is isol
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iate sitting
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NITION T
E
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s
m
al operatin
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h
w
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this unit wer
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ication or a
of the housi
n
l
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buildup on
a
maximum
o
A
LIFICATI
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u
s
in potenti
a
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duct must
b
n
s and Pum
s
. Special r
u
v
e atmosphe
r
k
now about
h
e chemical
gas, the v
a
a
reas.
for Ex-appr
o
ational and
N
0
shall n
o
done by u
MARKIN
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ment that
m
r
vice within c
e
n
form with t
h
rain valve o
r
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s
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ted from th
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g
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exposure t
o
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by operato
r
E
MPERAT
U
s
t and dus
t
g
conditions
,
h
ousings an
d
the ignitio
n
ildup. If
a
e
to occur, a
s
loss of flow
n
gs or casin
g
any surfac
e
o
f 1/8”. If th
e
O
NS AND
T
u
irements fo
r
a
lly explosiv
e
b
e carried ou
t
pWorks 610
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u
les apply t
o
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the risks o
f
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s
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utili
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avai
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PPRO
V
d
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TE
and,
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c
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nnect pipin
g
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r
a
lled
ing. If the
o
sive, strict
ied.
U
ST LAYE
R
d
up exceeds
t
down and
c
c
edures and
w
ed.
I
t is the res
z
e safety eq
u
sleeve beari
n
T
emperature
lable by cu
s
c
hased and in
u
thorized pe
r
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n
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tenance of
y
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ledge and
r
uction must
r
ator m
ufacturer/su
p
ing. Alway
s
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ations and h
e
w
all pla
n
icable saf
e
u
lations.
V
ALS
X Marking
D
where appli
c
c
tromagnetic
the pump,
g
.
r
ate a pump
coupling
liquid is fl
a
safety pro
c
RS
t
his, the unit
c
leaned. Pro
p
safety prec
a
ponsibility o
f
u
ipment to m
o
n
g temperatu
r
monitorin
g
s
tomer requ
e
n
stalled.
r
sonnel. All
p
n
, installatio
n
the unit mu
rk involved.
I
a
lready poss
skill, appro
p
be provided
m
ay co
m
p
plier to p
s
coordinate
e
alth and sa
f
n
t safety r
e
ty and h
e
D
irectives c
o
c
able, Low
V
Compatibilit
y
remove plu
g
without a pr
o
g
a
mmable an
c
edures mu
s
should be pr
o
p
er lockout t
a
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utions sho
u
f
the end u
s
o
nitor the pr
o
r
es.
g
devices
e
st if not a
l
p
ersonnel in
v
n
, inspectio
n
st be qualifi
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f the person
ess the nec
e
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riate trainin
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. If require
d
m
mission
rovide appl
repair activit
y
f
ety personn
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equirements
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alth laws
o
vering Mac
h
V
oltage Equi
p
y
(EMC), Pr
e
g
s, or
o
perly
g
uard.
d /or
s
t be
o
perly
a
g out
u
ld be
s
er to
o
duct,
are
l
ready
v
olved
n
and
ed to
nel in
e
ssary
g
and
d
, the
the
icable
y
with
e
l, and
and
and
h
inery
p
ment,
e
ssure

Model: PWD Rev. B_12/2/2015
Equipment Directive (PED) and Equipment for
Potentially Explosive Atmospheres (ATEX).
Where applicable the Directives and any
additional Approvals cover important safety
aspects relating to machinery and equipment
and the satisfactory provision of technical
documents and safety instructions. Where
applicable this document incorporates
information relevant to these Directives and
Approvals. To confirm the approvals applying
and if the product is CE marked, check the serial
number plate markings and the Certification, see
section 9, Certification.
DISCLAIMER
Information in these User Instructions is
believed reliable. In spite of all the efforts of
PumpWorks 610 to provide sound and all
necessary information, the content of this
manual may appear insufficient and is not
guaranteed by PumpWorks 610 as to its
completeness or accuracy.
PumpWorks 610 manufactures products to
International Standards Organization as certified
and audited by external Quality Assurance
organizations. Genuine parts and accessories
have been designed, tested and incorporated
into the products to help ensure their continued
product quality and performance while in use. As
PumpWorks 610 cannot test parts and
accessories sourced from other vendors the
incorrect incorporation of such parts and
accessories may adversely affect the
performance and safety features of the
products. The failure to properly select, install or
use authorized PumpWorks 610 parts and
accessories is considered misuse. Damage or
failure caused by misuse is not covered by
PumpWorks 610’s warranty. In addition, any
modification of PumpWorks 610 products or
removal of original components may impair the
safety of these products in their use.
COPYWRIGHT
All rights reserved. No part of these
instructions may be reproduced, stored in a
retrieval system or transmitted in any form or by
any means without prior permission of
PumpWorks 610.
DESIGN PERFORMANCE
The PWD pump is specifically designed to
meet performance conditions based on service,
operating speed, specific gravity, viscosity, and
NPSHA. Materials of construction and running
clearances are based on those conditions.
PumpWorks 610 Engineering Department
should be consulted prior to changes in product
or operating conditions beyond that of which this
unit was specifically designed.
DUTY CONDITIONS
This product has been selected to meet the
specifications of your purchase order. The
acknowledgement of these conditions has been
sent separately to the Purchaser. A copy should
be kept with these instructions.
The product in no way should be
operated beyond the parameters specified
for the application. If there is any doubt as to
the suitability of the product for the
application intended, contact PumpWorks
610 for advice, referencing the serial number.
If the conditions of service on your purchase
order are going to be changed, (for example
liquid pumped, temperature or duty) it is
requested that the user seeks PumpWorks
610’s written agreement before startup.