TABLE OF CONTENTS
Introduction
Introduction INTRO-2
Safety INTRO-2
Warranty INTRO-4
Product Description
General Description DESIGN-2
Pumping Parts Description DESIGN-2
Ordering Information/Nameplate DESIGN-3
Nameplates DESIGN-4
Powertrain Description DESIGN-5
Figures
Figure 1: PW-PC pump package DESIGN-2
Figure 2: Nameplate on the Pump MotorAdapter
using English units DESIGN-4
Tables
Table 1: Hydraulicsizesperpipingsize DESIGN-2
Table 2: Nameplate Description DESIGN-4
Table 3: Definition of nameplate on the Pump Motor
AdapterEnglish units DESIGN-4
Table 4: Gearbox per PW-PC Model DESIGN-5
Handling
Delivery Inspection HANDLE-2
Transportation HANDLE-2
Pump Handling HANDLE-2
Lifting Methods HANDLE-2
Storage HANDLE-4
Pump Storage Requirements HANDLE-4
Frost Proofing HANDLE-5
Figures
Figure 1: Bare Pump Lifting HANDLE-3
Figure 2: Base Mounted Pump Lifting HANDLE-3
Figure 3: Base Mounted Pump with Gearbox
and Driver HANDLE-4
Tables
Table 1: Lifting Methods HANDLE-2
Table 2: Storage Requirements HANDLE-4
Table 3: Frost proofing HANDLE-5
Installation
Pre-installation INSTALL-2
Pump Location Guidelines INSTALL-2
Foundation Requirements INSTALL-2
Baseplate Mounting Procedures INSTALL-3
Install the Baseplate INSTALL-3
Install the pump, gearbox, and driver INSTALL-4
Piping checklists INSTALL-5
General piping checklist INSTALL-5
Suction-piping checklist INSTALL-6
Discharge piping checklist INSTALL-7
Figures
Figure 1: Sleeve Type Bolts INSTALL-2
Figure 2: J Type Bolts INSTALL-3
Figure 3: Baseplate Top View INSTALL-3
Figure 4: Baseplate Side View INSTALL-4
Figure 5: Coupling Details INSTALL-4
Tables
Table 1: Guidelines for Locations INSTALL-2
Table 2: Piping Guidelines INSTALL-5
Table 3: Suction Piping Guidelines INSTALL-6
Table 4: Suction Piping Guidelines –Liq. Below INSTALL-6
Table 5: Suction Piping Guidelines –Liq. Above INSTALL-7
Table 6: Discharge Piping Guidelines INSTALL-7
Startup, Operation, and Shutdown
Preparation for Startup STARTUP-2
Coupling Guard STARTUP-2
Pump Rotation STARTUP-3
Couple the Pump and Driver STARTUP-3
Install Coupling Guards STARTUP-4
Pump Priming STARTUP-5
Pump Operation Precautions STARTUP-6
Shut Down STARTUP-6
Figures
Figure 1: Guard Removal STARTUP-2
Figure 2: Required Guard Parts STARTUP-4
Figure 3: Pump Priming STARTUP-5
Maintenance
Schedule MAINT-2
Mechanical Seal Maintenance MAINT-2
Disassembly MAINT-3
Precautions MAINT-3
Required Tools MAINT-3
Drain Pump MAINT-3
Coupling Removal MAINT-4
Liquid End Removal MAINT-4
Motor Adapter Removal MAINT-5
Powertrain Disassembly MAINT-5
Driver Removal MAINT-5
Pre-Assembly Checks MAINT-6
Part Replacement Guidelines MAINT-6
Wet Components Inspection MAINT-6
Seal Chamber Inspection MAINT-8
Reassembly MAINT-9
Driver, Gearbox, and Driver Adapter MAINT-9
Case and Mechanical Seal tothe Skid MAINT-10
Couple the Rotor Assembly to the Gearbox MAINT-10
Stator Module Assembly to the Skid MAINT-11
Shaft sealing with cartridge mechanical seal MAINT-11
Post-Guard assembly checks MAINT-12
Coupling Guards MAINT-12
Spare parts MAINT-13
Figures
Figure 1: Liquid End Removal MAINT-4
Figure 2: Suction Case Removal MAINT-5
Figure 3: Motor Adapter Removal MAINT-5
Figure 4: Motor Removal MAINT-6
Figure 5: Case Inspection MAINT-7
Figure 6: Rotor Inspection MAINT-7
Figure 7: Stator Adapter Inspection MAINT-8
Figure 8: Seal Chamber Inspection MAINT-8
Figure 9: Driver/Gearbox Assembled to Skid MAINT-9
Figure 10: Motor Adapter Installation MAINT-9
Figure 11: Case and Seal Installation MAINT-10
