Qual Craft 2200 User manual

Pump Jack
Model # 2200
A low cost, easy to operate, safe, portable
scaffolding built of rugged steel. It's perfect
for shingling, siding, sheathing, insulating,
painting, building, roofing, home repair
and maintenance. The Pump Jack System
allows you to raise workers, equipment and
materials with the push of your foot, and to
lower them with the turn of the hand crank.
Your weight does the work.
This versatile system can easily be adjusted
to any height up to 30 feet, and save you half
the time over other scaffolding.
The pump jack is held secure to wood poles
with a positive double lock system. Raise to
position with foot pump and lower with the
hand crank.
ECONOMICAL - EASY TO OPERATE
SAFE - DURABLE - TESTED -
APPROVED
PUMP JACK
MODEL # 2200
Usage Ideas
& Options
Use with Pump Jack
Brace and Guard
Rail accessories to
complete your system
Product Speci cations
Pump Jack & System Components
Model # 2200 2201 2213 2202 2203 2204
Description: Pump Jack Brace H.D. Swivel Brace Work Bench Nose Guard Rail Guard Rail / Work Bench Comb.
Unit Pack: 1 1 1 1 1 1
Weight per Pack: 19.4 lbs. 5.2 lbs. 7 lbs. 5 lbs. 5 lbs. 10 lbs.
Cu. Ft. per Pack: 2.55 .61 1.05 .63 .55 1.33
Customer Support and Ordering In for ma tion
781-344-1000 • www.qualcraft.com
PUMP JACK
SYSTEM AND ACCESSORIES

PUMP JACK
MODEL # 2200
PUMP JACK
SYSTEM AND ACCESSORIES
Customer Supprt and Ordering In for ma tion
781-344-1000 • www.qualcraft.com
INSTRUCTIONS FOR INSTALLATION, USE AND
MAINTENANCE OF THE QUAL-CRAFT® MODEL #2200
PUMP JACK
CAPACITY: PUMP JACK SCAFFOLDING SHOULD NOT
CARRY MORE THAN TWO PEOPLE OR 500 POUNDS BE-
TWEEN ANY TWO POLES. This capacity considers a 4:1
safety factor as required by OSHA when installed and used in
accordance with the instructions.
Choosing a Walk Plank:
Wood walk planks shall be made of Scaffold Grade or equiva-
lent lumber. When fabricated from 2-inch full thickness, un-
dressed lumber the maximum span between supports shall
not exceed 9 feet. When fabricated from 2-inch nominal
thickness lumber the maximum span between supports shall
not exceed 7 feet.
Aluminum walk planks must have been manufactured for that
purpose and shall not exceed 24 feet in length. The maximum
span between supports shall not exceed 11 feet. Aluminum
walk planks longer than 12 feet and less than 24 feet must al-
ways be supported in the middle of the platform with a pump
jack in addition to one at each end.
Fabricating Pump Jack Poles:
Wood poles should be made of clear straight-grained  r wood,
free from all knots or defects. Poles must consist of two 2x4’s
that measure 1 ”x 3 ” nailed together with 10d common
nails. All nails should be spaced 12 inches center-to-center,
staggered uniformly from opposite outside edges. The two
2x4’s should provide a  nished pole 3”x 3 ”. Splices may be
used to extend the pole to a maximum height of 30 feet. The
2x 4’s must overlap a minimum of 3 feet and nails should be
spaced a minimum of 6 inches center to center for a distance
of 18 inches on each side of the splice. Mending plates shall
be installed at all splices so as to develop the full strength of
the member. Counter-sink all nails.

PUMP JACK
MODEL # 2200
Customer Supprt and Ordering In for ma tion
781-344-1000 • www.qualcraft.com
Setting the Pump Jack Poles:
1) Space poles uniformly not more than 7 feet on center when
using 2 inch thick nominal walk planks, 9 feet on center when
using 2 inch undressed lumber or 11 feet on center when us-
ing aluminum walk planks. Always support aluminum walk
planks longer than 12 feet at both ends and in the middle of
the walk platform. Poles shall not exceed 30 feet in height. 2)
Using rigid steel triangular bracing, attach a brace to the top
of each pole by loosening the wing nut on the brace’s clamp-
ing mechanism and sliding the clamping plates over the wood
pole so that the pole’s seam faces the carriage bolt. Then
tighten at the desired height. Nail clamp to pole. 3) Position
the poles along the work wall and secure in place. Always use
triangular steel pump jack braces. The round bar of the brace
should be fastened to the work wall at right angle to the walk
plank. The angle bar of the brace is then fastened to the right
or left as desired. Space between the brace arms is 32 inches,
enabling installation on studs 16 inches apart. The seam of
the pole must face the work wall. 4) All poles must bear on a
 rm foundation or mudsill. Install a pole anchor, then insert
pole and secure in place. Or, using a 2”x10” square piece of
lumber remove enough dirt to insert board creating a  rm level
foundation. Secure pole in place by blocking all four sides with
2x4’s and nailing in place. 5) Install triangular steel bracing
at the bottom of the pole to prevent movement. 6) Additional
pump jack braces must be installed vertically along each pole
no more than 10 feet apart.
Installing Pump Jack, Workbench, Guardrail and Walk
Planks:
Pump Jack: Attach the pump jack to the pole with the platform
arm facing the work wall by removing the round pin and roller,
crank and square pedal. Place the pump jack over the pole
and reconnect parts. Secure all parts by inserting cotter pins
and bending one leg 90 degrees. Open pump jack by fully
extending the platform arm. Walk Planks: Place walk plank
onto platform arm. All scaffold planks must rest securely onto
the platform arm and extend no less than 6 inches and no more
than 12 inches over the support arm. When overlapping of
platforms is required there must be a minimum of 12 inches
of overlap. The support arm must be centered between the
overlapping walk planks and be secured from movement.
PUMP JACK
SYSTEM AND ACCESSORIES

PUMP JACK
MODEL # 2200
PUMP JACK
SYSTEM
Customer Supprt and Ordering In for ma tion
781-344-1000 • www.qualcraft.com
The platform arm should be fully decked. See directions on
Choosing A Walk Plank for additional requirements. Work-
bench, Guardrail: Install guardrails (a top-rail and mid-rail)
by using a guardrail holder or workbench/guardrail combo.
Install toe boards and end-rails in compliance with regulations.
General Requirements: When appropriate guarding can not
be accomplished, a fall protection system must be used for
each worker on the pump jack system. There should never
be more than two people on the pump jack system between
any two pump jack poles. Pump Jack scaffolding must not
be used above 30 feet. Only one walk plank shall be sup-
ported between any two pump jack poles. An access ladder or
equivalent safe access to the work platform must be provided.
The employer must provide appropriate training on the setup
and safe use of this product.
Instructions on Use:
To raise the pump jack platform: 1) Stand on walk plank with
the jack and pole in front of you, lock the crank by sliding the
crank handle to the right or left until the square rod is seated
into the square hole. 2) Place your foot in the stirrup and pump
slowly until the platform is raised approximately 1 foot. 3)
Repeat this procedure to the other pump jacks. Always keep
the walk plank level. 4) IMPORTANT – Raise the stirrup to the
“up” position when desired height is reached.
To lower the pump jack platform: 1) With your back to the
work wall, face the pole and raise the stirrup to the “up” posi-
tion. 2) Unlock the crank by sliding the handle to the right or
left until it turns freely. 3) With one hand holding onto the pole
and the other  rmly gripping the crank handle, place one foot
on the square pedal of the lower lock press down and hold
open. 4) Turn crank to lower platform approximately one foot.
5) Repeat procedure with the other pump jacks. Always keep
work surface level. 6) IMPORTANT – Raise the stirrup to the
“up” position when desired height is reached.
To pass a pump jack brace: 1) When passing a pump jack
brace that is already installed, an extra brace should be in-
stalled approximately 4 feet above the one to be passed until

PUMP JACK
MODEL # 2200 PUMP JACK
SYSTEM
Customer Supprt and Ordering In for ma tion
781-344-1000 • www.qualcraft.com
the original brace is reinstalled. 2) Remove the nails holding
the original pump jack brace to the pole along with the wing
nut and carriage bolt. 3) Let the brace arms swing down and
away from the pole. Do not remove brace from wall. 4) Move
platform and reinstall brace.
Care and Maintenance:
Inspect all pump jack equipment including the pump jack pole
before and after each use to be sure that there is no damage,
deformation or deterioration due to rusting or extensive use to
any of the equipment’s components. 2) Pay special attention
to the pump jack poles to insure that they are in good condi-
tion at all times. If any splitting or deterioration takes place
discard at once. 3) Do not throw or drop from building or onto
a truck any of the pump jack equipment. Always handle with
care. 4) Do not use equipment if it has been exposed to ex-
treme heat or cold, discard at once. 5) Do not use equipment
if wet or frozen. 6) Federal regulations require the user to have
knowledge of all regulations that apply to the use and care of
this product and that the employer provides training.
THIS PRODUCT MUST BE USED IN STRICT COMPLIANCE
WITH LOCAL, STATE AND FEDERAL OSHA REGULATIONS.
BE SAFETY CONSCIOUS.
© Copyright 2001 QUAL-CRAFT INDUSTRIES, INC. Stoughton, MA 02072
Failure to read and follow instructions on the use of this product could result in serious
personal injury. To prevent an unstable scaffold that could lead to serious personal
injury:
• Poles must not exceed 30 feet in height.
• Mending plates must be installed at all splices.
• Poles must be secured using rigid triangular steel bracing at top, bottom and at 10
ft. intervals.
This product must be used in strict compliance with Local, State and Federal OSHA Regula-
tions.
Crank Handle Lock to Raise Release to Lower
Foot Pedal - Always leave stirrup in the up position when at working level or when
descending Pole.
Failure to follow these instructions could result in an unexpected drop when the lower pedal
is released.