Rainbow Turbo Carnival Clubhouse User manual

COPYRIGHT 2016 RAINBOW PLAY SYSTEMS, INC. ALL RIGHTS RESERVED
RAINBOW RESERVES THE RIGHT TO MAKE CHANGES AND MODIFICATIONS TO THIS PRODUCT.
!
Turbo Carnival Clubhouse
Assembly Instructions
5-70-0418
(Rev 0 - 1/13/16)
Contains Assembly, Use, and Maintenance Instructions
WARNING: Not suitable for children under 36 months. Fall Hazard.
Only for domestic use.
To be used under the direct supervision of an adult. Intended for children ages 3-12.
This owner's manual contains important information about how to assemble, locate, use,
and maintain this playground equipment. Read this manual before you start assembly. Follow all
instructions. Be sure to educate all children who use this playground and all adult supervisors about
the rules for safe use that are contained in this manual.
Keep this Owner's Manual for future reference and to remind you of how to safely use and maintain this equipment.

OWNER'S MANUAL
Rainbow Play Systems, Inc.
Thank you for choosing Rainbow Play Systems, Inc. Please read the
instruction manual thoroughly before you start building your Turbo
Carnival Clubhouse to help ensure safe installation. Familiarize yourself
with all hardware and parts to help with building your playground.
WARNING: Failure to follow the assembly, location, use, and
maintenance instructions in this manual could result
in serious injury to children using this playground.
Rules for Safe Play..........................................................................2
Choosing Location of Play System..................................................3
Choosing Proper Surface Material..................................................3-4
Maintenance....................................................................................4
Helpful Tips.....................................................................................5
Commonly Asked Questions...........................................................6
Hardware........................................................................................7-10
Tool Required for Assembly...........................................................10
Parts Identification.........................................................................11-39
Instructions....................................................................................40-127
Warranty..........................................................................................128
1

Thoroughly read all Safety Instructions on pages 2-5 before beginning assembly of your playset.
Welcome to RAINBOW
Welcome to our family of ready-to-build residential play equipment. Ease of assembly has been pre-engineered into
our product and we provide step-by-step installation instructions.
To ensure safe play for your children, before building your play system, please take some time with your children and
go over the Rules for safe play on your play system. Do not allow children in the area while you are assembling
your play system. Many of Rainbow's components are very heavy and could seriously injure a child. Observing these
rules reduces the likelihood of serious or fatal injury.
After thoroughly reading the information below, locate your play site and carefully unpack parts. As you
unpack your play system, keep the parts list handy and become familiar with each part before beginning assembly.
Remember that a little extra time spent familiarizing yourself with the parts and the instructions before you begin will
help to avoid mistakes and save you time later. Please keep these instructions for future reference.
This product is recommended for children 3 to 12 years of age.
Note: This product is not intended for public use. Rainbow Play Systems, Inc. does not
warranty its Residential Play Equipment subject to commercial use.
Safety Instructions
Rules for Safe Play
WARNING: Before allowing children to play on this equipment for the first time, carefully review
the rules for safe play with them. Observing the following statements and warnings
reduces the likelihood of a serious or fatal injury.
1.
IT IS RECOMMENDED that no more than 12-14 children, not exceeding a combined weight of 1,750 pounds, play on the
system at one time. This product is recommended for children 3 to 12 years of age.
2. CLOSE ADULT SUPERVISION is required for children of all ages.
3. WARN CHILDREN TO AVOID playing or walking in front of, behind, or between moving equipment.
4. WARN CHILDREN NOT TO twist swing chains or ropes, or to loop them over the top support bar since this may reduce the
strength of the chain or rope.
5. INSTRUCT CHILDREN NOT TO swing empty seats, trapeze bar, gliders, buoy balls or tire swings.
6. INSTRUCT CHILDREN to always sit, never stand or kneel, in the center of the swing seat with their full weight.
7. INSTRUCT CHILDREN NOT TO use any part of the play system in a manner other than what it is intended.
8. INSTRUCT CHILDREN NOT TO get off equipment while it is in motion.
9. DRESS CHILDREN APPROPRIATELY. CHILDREN SHOULD NOT wear scarves, hats with straps, helmets, jackets with
draw strings, hooded jackets, poorly fitting shoes, or any other loose fitting clothing that is potentially hazardous while
using equipment.
10. INSTRUCT CHILDREN NOT TO play on the equipment if it is wet. Potentially slippery surfaces may cause a hazard.
11. VERIFY all suspended items such as ropes and chains are secure at both ends.
12. VERIFY all suspended items such as climbing ropes are tight so they cannot be looped back on themselves.
13. INSTRUCT CHILDREN NOT TO attach items to the play system not specifically intended for use with the play equipment.
Items such as, but not limited to, jump ropes, clotheslines, pet leashes, cables and chain may pose a strangulation hazard.
14. INSTRUCT CHILDREN TO REMOVE any bike or other sports helmets before playing on the play equipment, as they may
pose a possible hanging hazard. Children must be dressed appropriately.
15. INSTRUCT CHILDREN there may only be one person on a swing at a time with a maximum weight of 150 pounds per swing.
16. VERIFY there are no gaps between the slide bed way and the slide screws.
17. INSTRUCT CHILDREN to always go down slides feet first. Never slide head first.
18. INSTRUCT CHILDREN TO NEVER climb, crawl, or walk on items not intended for such use. Such types of play on top of
Monkey Bars, Fort Roof, and Swing Beams greatly increase the risk of a serious or fatal fall.
19. INSTRUCT CHILDREN that only one child can be on Double Wall Wave Slide at a time with a maximum weight of 140 pounds.
2

6'
min.
6' min.
2x Swing
Beam Height
6'
min.
6' min.
2x Swing
Beam Height
Choosing a location for your play system
When selecting your play site, always keep the child's safety in mind. Here are some recommendations that should help you achieve a safe
play area.
1. The play system should be located on solid level ground free of objects that could cause injury such as, but not limited to, tree stumps,
roots, and large rocks. Stationary components such as ladders and slides must be no less than SIX FEET (1.8 meters) from any
structure or obstruction such as a fence, garage, house, tree or overhanging branches, electrical wires or clotheslines. Any swinging
equipment must be a minimum distance of TWICE the height of the swing beam away from any structures or obstructions as specified
above. We also recommend that you do not install your play system near a lake, river, swimming pool or other water hazards.
2. If anchoring your play system, all underground utilities must be located in play zone before starting assembly of play system.
3. Try to locate slide out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct
sunlight.
4. It is recommended not to place a set on sandy soil or loose fill as it may require additional anchoring in that situation.
5. Do not install your play system over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface
can result in serious injury to the play system user.
Choosing a surfacing material
The consumer shall provide playground surfacing materials under and around residential play equipment that conforms to the
recommendations of the Consumer Product Safety Commission's Outdoor Home Playground Safety Handbook publications #324. A copy
of the section relating to surfacing materials is included in the installation instructions. Free copies of this handbook are available on line at
www.cpsc.gov or by contacting the CPSC Publications Office in Washington D.C. 20207.
Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Do not use loose fill surfacing on top of hard
surfaces such as concrete or asphalt. While grass may appear to be acceptable, it may quickly turn to hard packed earth in areas of high
traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed
and maintained at a sufficient depth under and around playground equipment. The U.S. Product Safety Commission (CPSC) estimates that
about 100,000 playground equipment-related injuries resulting from falls to the ground surface are treated annually in U.S. hospital's
emergency rooms. Injuries involving this hazard pattern tend to be the most serious of all playground injuries, and have a potential to be
fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining
the injury-causing potential of a fall. It is self evident that a fall onto a shock absorbing surface is less likely to cause a serious injury than a
fall onto a hard surface.
The following information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular
material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked
periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on
the type and height of your playground equipment, the availability of the material in your area, and its cost.
Table 3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four
different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 inches. However, it should be recognized
that all injuries due to falls cannot be prevented no matter what surfacing material is used.
The URL is http://www.cpsc.gov/cpscpub/pubs/324.pdf and the file size is 456.5KB
Set Dimensions
Play Zone
L 20.5' x W 22' x H 12' L 32.5' x W 35'
3

NOTICE: It is recommended to use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging for surfacing materials.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are
not "do-it-yourself" projects.
When surfacing is to be used it is recommended to use Playground Surfacing Materials (other than loose-fill materials) which
comply to the safety standard ASTM 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use
Zone of Playground Equipment.
Maintenance of your play system
To ensure safe enjoyment of your Rainbow Play System for years to come, follow these maintenance tips:
1. At the beginning of each usage season and twice each month, check and tighten as needed (but do not over
tighten causing the wood to crack) all nuts and bolts. Acorn nuts should be tightened to 5 foot pounds of torque.
Hardware used on swinging elements should be checked at least twice a month to ensure proper fastening.
2. At the beginning of each usage season and twice each month, check all coverings for bolts and sharp edges
to be certain they are in place. Replace when necessary.
3. Oil all metallic moving parts and grease Tire Swivel monthly during the usage period.
4. Check all moving parts including swing seats, ropes, and chains for wear, rust, or other deterioration and replace
as needed.
5. Check all metal parts for rust. If needed, sand and repaint using a nonlead-based paint meeting the
requirements of Title 16 CFR Part 1303.
6. Check the S-Hooks on the chains to ensure the gap is less than .040 inches. Tighten/close as necessary.
7. Remove plastic swing seats and take indoors or do not use when temperature drops below 32° Fahrenheit.
Reinstall swing seats when the cold season is complete.
8. Check, twice a month, the depth of loose fill protective surfacing materials to prevent compaction and to
maintain appropriate depth. Rake or replace as necessary.
9. When you are ready to dispose of your playset, make sure all metal, plastic and wood components are
disposed of in accordance with local waste ordinances and ensure that no unreasonable hazards exist.
10. On a yearly basis, we recommend that you coat your play system with a sealant or preservative. You may
also want to spot sand areas before sealing. Be sure that the sealant you select is non-toxic and child safe.
11. Check all wood members for deterioration and splinters. Spot sand any areas that are checking or
splintering. If parts are deteriorating, replace as needed.
Chart obtained from U.S. Consumer Product Safety Commission Handbook for Public Playground Safety
Surfacing in "compressed" depths - See CPS & ASTM for Fall Heights of equipment
Equipment Fall Height 1' 2' 3' 4' 5' 6' 7' 8' 9' 10' 11' 12'
Wood Chips 6" 6" 6" 6" 6" 6" 6 1/2" 7 1/2" 8 1/4" 9" 12" 13"
Double Shredded Bark Mulch 6" 6" 6" 6" 7" 8" 9" 9 3/4" 10 1/2" 11 1/2" 12" 13"
Engineered Wood Fibers 6" 6" 6" 7" 8 1/2" 9" 9 1/2" 10 1/4" 10 3/4" 11" 10 3/4" 12"
Fine Sand 6" 6" 6 1/2" 8" 9 10" 10 1/2" 11 1/4" 12" 13 1/2" 14 3/4" 16"
Coarse Sand 6" 6" 7 1/2" 9" 10 1/2" 12" 14" 16" 18" 20" 22" 24"
Fine Gravel 6" 6" 6" 6 3/4" 8" 9" 10" 10 3/4" 11 1/2" 12" 13 1/4" 14 1/2"
Medium Gravel 6" 6 1/4" 8" 9" 9" 12" 14" 16" 18" 20" 22" 24"
TABLE 3.1 Fall Height in Feet From Which a Life Threatening Head Injury Would Not Be Expected
Type of Material 6 in. depth 9 in. depth 12 in. depth
Double Shredded Bark Mulch 6 ft. 10 ft. 11 ft.
Wood Chips 6 ft. 7 ft. 12 ft.
Fine Sand 5 ft. 5 ft. 9 ft.
Fine Gravel 6 ft. 7 ft. 10 ft.
4

DETAIL A
UPRIGHT
PILOT
HOLES
FACIA
DETAIL B
USE FACIA AS
A GUIDE FOR
PRE-DRILLING
HOLES
FACES MUST
BE FLUSH
Helpful Installation Hints
1. Wear safety glasses to protect your eyes from flying wood chips when drilling or cutting.
2. Verify that all bolts and screws are secured tightly and all acorn nuts are snug (acorn nuts should be
tightened to 5 foot pounds of torque).
3. DO NOT allow children to play on the play system until it is completely assembled in a proper location.
4. DO NOT allow children in the area while you are assembling your play system. Many of the Rainbow Play
Systems, Inc. components are very heavy and could seriously injure a child.
5. After thoroughly reading all information and properly locating your play system site, carefully unpack
parts. As you unpack your play system, keep the parts list handy and become familiar with each part before
beginning assembly. Remember that a little extra time spent familiarizing yourself with the parts and
instructions before you begin will help avoid mistakes and save you time later.
6. Group both wood and non-wood parts together in accordance to each page, or Step, of this assembly
manual. Doing this now will help you quickly locate parts and assemble the set with ease.
7. Sort your hardware into groups of similar hardware pieces. Use a solid surface, such as the empty boxes, to
ensure you do not lose any hardware.
8. Before starting each Step, thoroughly read all of the instructions to ensure all information is understood. Pay
special attention to the orientation of each part, details & notes, and proper usage of hardware. Each piece of
hardware is required for a certain part of the assembly.
9. Certain steps of the assembly are best performed on a hard flat surface to ensure proper and accurate
assembly.
10. All Lag Bolts must have pre-drilled holes 2" deep (as shown in Detail A). Use a 1/8" drill bit for all 1/4" and
5/16" Lag Bolts and use a 1/4" drill bit for all 3/8" Lag Bolts. Lag Bolts can be difficult to put in knot holes.
Pre-drilling pilot holes will help to prevent the Lag Bolts from breaking.
11. All #14 Phillips Pan Head Tap Screws must have pre-drilled holes 1/2" deep. Use a 1/8" drill bit.
12. Use a clamp to secure facias flush to the Uprights and use holes in facia as a guide for placing Lag Bolt Pilot
Holes (as shown in Detail B).
13. Verify Facias are flush with Uprights.
14. Check assembly periodically to ensure the set is level and all facias are square to the uprights.
15. If a gap occurs between boards when inserting Screws or Lag Bolts, back out hardware and apply pressure to
the top board while reinserting hardware in the same hole.
WARNING
Drilling, sawing, sanding or machining wood products generates wood dust,
a substance known to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for personal protection.
California Health and Safety Code Section 25249.6
5

EXAMPLE OF SEASONAL
CHECKS OR SURFACE
CRACKS
COMMONLY ASKED QUESTIONS
Question: How do I know when Lag Bolts and other Fasteners are tightened properly?
Answer: Lag Bolts and other Fasteners are tight when the head of the Lag Bolt and Washer
are firmly compressed against the wood. If splintering occurs, that is an indication you
are over tightening the Lag Bolts and other Fasteners. (Splintering is when the wood
fibers fracture out from under the washers).
Question: What should I do if a Lag Bolt or other Fastener lines up with a knot, or if the Lag Bolt
breaks?
Answer: There is extra Hardware provided with the set for this reason. Re-Drill a new hole with
a 1/8" Drill Bit in a new direction to miss the obstruction.
Question: What if my Play System is leaning and/or rocks?
Answer: This is caused by unleveled ground under the Base and Support Wings of the Play
System. It may be necessary to remove or add some soil beneath the Play System
to make it level. Ground Stakes, when installed, will also provide stability.
Question: What if my Play System has cracks on the wood or seems to be developing cracks?
Answer: Seasonal checks, surface cracks, and knot holes are natural characteristics of all
wooden play equipment. A check is a separation of the wood fibers running with the
grain. This is caused by varying temperature and moisture conditions. By coating
your Play System annually with a sealant or preservative, you can help protect your
Play System from developing (not stopping) seasonal checks. Please remember to
follow all installation instructions, including installing the play set on solid level ground.
Question: What is the sticky substance that appears on the wood?
Answer: The sticky substance that may appear on the wood is called pitch. It is common for
the lumber to have occasional pitch seepage which does not affect the structural
integrity of the part. Pitch provides the natural rot resistant characteristics of the
lumber. If play surfaces or play items become overly sticky with pitch use rubbing
alcohol to safely remove.
Question: What accessories may be added or what modifications can be made to my Rainbow
boxed kit set?
Answer: Rainbow boxed kit sets are complete kits and are not modular. Play sets with
unauthorized accessories or modifications will not be covered under warranty.
Non-residential use of the play set voids warranty.
Question: Is my child old enough to use all play items on my set?
Answer: All play items on Rainbow boxed kit sets are designed
for children ages 3 to 12, but it is the end users
responsibility to determine suitability of use by their
children for each play item.
6

0
1
2
3
4
5
6
7
8
9
*NOTE: Thread length may vary from what is pictured.
H74
H71
H60
H56
H53
H78
H72
H65
H76
*H78 is a 1/2" x 10" Carriage Bolt
H223
*H62 is a 3/8" x 10" Carriage Bolt
H62
H80
*H76 is a 1/2" x 9" Carriage Bolt
*H80 is a 1/2" x 11" Carriage Bolt
*H223 is a 3/8" x 13 1/2" Carriage Bolt
7
Hardware For Assembly

0
1
2
3
4
5
6
7
8
9
H135
H46
H131
H50
H44
H124
H123
H146
H100
H108
H121
H93
H119
H97
H116
H104
H138
H225 H151
*H151 is a 1/2" x 12" Hex Head Bolt
*H225 is a 1/2" x 14" Hex Head Bolt
*NOTE: Thread length may vary from what is pictured.
8
Hardware For Assembly

0
1
2
3
4
5
6
7
8
9
H188
H155
H154
H153
H152
H194
H176
H183
H171
H192
H167
H166
H164 H157
H216
H57
H139
H14
H196
H226
H122
H133
H125
H140
H224
*H224 is a 3/8" x 11 1/2" Hex Head Bolt
*H140 is a 3/8" x 10" Hex Head Bolt
*H139 is a 3/8" x 9" Hex Head Bolt
9
Hardware for Assembly
*NOTE: Thread length may vary from what is pictured.

0
1
2
3
4
5
6
7
8
9
Tape Measure
Carpenters Level
Carpenters Square
Rubber Mallet (optional)
Claw Hammer
Wood Clamp
Standard or Cordless Drill
with #2 & #3 Phillips Bits
Electric Impact Gun or
1/4" and 3/8" Ratchet
1/8" Drill Bit
1/4" Drill Bit
9/16" Drill Bit
Torque Wrench
Crescent
R
Wrench
7/16" Deep Well Socket
1/2" Deep Well Socket
9/16" Deep Well Socket
9/16" Box Wrench
8' Step Ladder
Safety Glasses
Adult Helper
TOOLS REQUIRED FOR ASSEMBLY
H34
H32
H18
H17
H24
H29
H28
H5
H4
H3
H1
H7
H11
H12
H9
H21
H13
H2
H174
H221
H215
H30
H23
H222
10
Hardware For Assembly

3137
3136
3139
3144
4017
4051
3140
3141
3143
4050
24 @ 2 x 4 x 27 1/2" RAIL UPRIGHT
(3-03-0137)
1 @ 2 x 4 x 19 3/4" LADDER
ENTRAPMENT BOARD (3-03-0136)
2 @ 2 x 4 x 30 5/8" CORNER
FACIA (3-03-0139)
1 @ 2 x 4 x 58" DECK BOARD (3-03-0144)
4 @ 2 x 6 x 18" LADDER STEP
(3-04-0017)
2 @ 2 x 6 x 58" 6 HOLE FACIA (3-04-0051)
2 @ 2 x 4 x 51 1/4" SHORT DECK BOARD (3-03-0140)
1 @ 2 x 4 x 57 1/2" DECK RUNNER (3-03-0141)
2 @ 2 x 4 x 58" 2 HOLE FACIA (3-03-0143)
7 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0050)
*NOTE: EXTRA HARDWARE IS INCLUDED IN THE BAGS.
NOT ALL HARDWARE WILL BE USED TO COMPLETE THE INSTALLATION.
Carnival Clubhouse Parts List
Carnival Clubhouse Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 8 5-46-0857
H3 Flat Washer 3/8" 60/4 5-46-0857/5-46-0411
H4 Flat Washer 1/2" 8 5-46-0857
H5 Flat Washer 3/4" 8 5-46-0857
H11 Lock Washer 3/8" 10/4 5-46-0857/5-46-0411
H12 Lock Washer 1/2" 8 5-46-0857
H18 Standard Nut 1/2" 8 5-46-0857
H24 Nylock Nut 3/8" 4 5-46-0411
H28 Acorn Nut 3/8" 4 5-46-0411
H29 Acorn Nut 1/2" 8 5-46-0857
H34 4 Prong T-Nut 3/8" 10 5-46-0857
H71 Carriage Bolt 1/2" x 6 3/4" 8 5-46-0857
H93 Lag Bolt 1/4" x 2" 6 5-46-0857
H97 Lag Bolt 1/4" x 3" 6 5-46-0857
H100 Lag Bolt 1/4" x 4 1/2" 2 5-46-0857
H116 Lag Bolt 3/8" x 3 1/2" 52 5-46-0857
H119 Lag Bolt 3/8" x 5" 2 5-46-0857
H124 Hex Head Bolt 3/8" x 1 1/2" 2 5-46-0857
H131 Hex Head Bolt 3/8" x 4 1/2" 8/4 5-46-0857/5-46-0411
H155 Phillips Wood Screw #8 x 2 1/2" 176 5-46-0857
H157 Phillips Pan Head Tap Screw #10 x 1" 8 5-46-0857
H164 Phillips Pan Head Tap Screw #14 x 1" 22/4 5-46-0857/5-46-0446
H167 Phillips Pan Head Tap Screw #14 x 2" 4 5-46-0857
11

4052
4045
4046
6107 6108
6129
6132
6134
9 @ 2 x 6 x 58" DECK BOARD (3-04-0052)
1 @ 2 x 6 x 63 1/8" LEFT LADDER LEG (3-04-0045)
1 @ 2 x 6 x 63 1/8" RIGHT LADDER LEG (3-04-0046)
2 @ 4 x 4 x 19" RIGHT SLIM BRACKET
(3-06-0107)
3 @ 4 x 4 x 19" LEFT SLIM BRACKET (3-06-0108)
4 @ 4 x 4 x 104" CORNER UPRIGHT w/TJ HOLES (3-06-0129)
2 @ 4 x 4 x 58" MAIN BEAM (3-06-0132)
1 @ 4 x 4 x 94" ACCESSORY ARM (3-06-0134)
6131
1 @ 4 x 4 x 58" TOP JOIST w/ SWING HOLES (3-06-0131)
N5
N113
N27
N19 N20 N8 N9
N83 N28 N26
2 @ SAFETY HANDLE
(5-33-0102)
2 @ LADDER HANDLE
(5-33-0070)
2 @ SPRING CLIP
(5-47-0023)
1 @ TELESCOPE
(5-41-0020)
1 @ SHIP'S WHEEL
(5-41-0021)
2 @ SMALL 90
BRACKET
(5-35-0089)
2 @ 90
BRACKET
(5-35-0090)
1 @ RAINBOW PLAQUE
(5-42-0028)
6 @ GROUND STAKE
(5-47-0033)
2 @ SWING HANGER
(5-45-0012)
4 @ 3/8" BOLT CUP
(5-47-0043)
N29
Carnival Clubhouse Non-Wood Parts List
12

3138
3140
3201
2 @ 2 x 4 x 27 1/2" RAIL UPRIGHT w/HANDLE HOLES (3-03-0138)
3 @ 2 x 4 x 51 1/4" SHORT DECK BOARD (3-03-0140)
2 @ 2 x 4 x 78 3/4" ROCK WALL LEG (3-03-0201)
3135 3137
3143
3144
3202
2 @ 2 x 4 x 13 1/8" CORNER
FACIA (3-03-0135)
10 @ 2 x 4 x 27 1/2" RAIL UPRIGHT (3-03-0137)
2 @ 2 x 4 x 58" 2 HOLE FACIA (3-03-0143)
1 @ 2 x 4 x 58" DECK BOARD (3-03-0144)
1 @ 2 x 4 x 72" ROCK WALL RUNNER (3-03-0202)
*NOTE: EXTRA HARDWARE IS INCLUDED IN THE BAGS.
NOT ALL HARDWARE WILL BE USED TO COMPLETE THE INSTALLATION.
Turbo Carnival Clubhouse Parts List
Turbo Carnival Clubhouse Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 8 5-46-0879
H3 Flat Washer 3/8" 55 5-46-0879
H4 Flat Washer 1/2" 10 5-46-0879
H5 Flat Washer 3/4" 10 5-46-0879
H7 SAE Flat Washer 1/4" 40 5-46-0690
H11 Lock Washer 3/8" 10 5-46-0879
H12 Lock Washer 1/2" 10 5-46-0879
H18 Standard Nut 1/2" 10 5-46-0879
H29 Acorn Nut 1/2" 10 5-46-0879
H32 4 Prong T-Nut 1/4" 4/20 5-46-0879/5-46-0690
H34 4 Prong T-Nut 3/8" 12 5-46-0879
H71 Carriage Bolt 1/2" x 6 3/4" 6 5-46-0879
H74 Carriage Bolt 1/2" x 8" 2 5-46-0879
H78 Carriage Bolt 1/2" x 10" 2 5-46-0879
H97 Lag Bolt 1/4" x 3" 6 5-46-0879
H100 Lag Bolt 1/4" x 4 1/2" 2 5-46-0879
H116 Lag Bolt 3/8" x 3 1/2" 42 5-46-0879
H119 Lag Bolt 3/8" x 5" 5 5-46-0879
H122 Hex Head Bolt 3/8" x 1" 2 5-46-0879
H124 Hex Head Bolt 3/8" x 1 1/2" 2 5-46-0879
H131 Hex Head Bolt 3/8" x 4 1/2" 4 5-46-0879
H138 Hex Head Bolt 3/8" x 8" 2 5-46-0879
H155 Phillips Wood Screw #8 x 2 1/2" 183 5-46-0879
H164 Phillips Pan Head Tap Screw #14 x 1" 10 5-46-0879
H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 20 5-46-0690
H192 Phillips Pan Head Machine Screw 1/4" x 1 1/2" 4 5-46-0879
H171 Phillips Pan Head Machine Screw 1/4" x 1 3/4" 20 5-46-0690
13

4052
6107 6108
6132
9 @ 2 x 6 x 58" DECK BOARD (3-04-0052)
3 @ 4 x 4 x 19" RIGHT SLIM BRACKET
(3-06-0107)
2 @ 4 x 4 x 19" LEFT SLIM BRACKET (3-06-0108)
1 @ 4 x 4 x 58" MAIN BEAM (3-06-0132)
3203
4047
4050
4051
4048
4049
4053
6130
6173
6174
6175
1 @ 2 x 4 x 60 7/8" DECK RUNNER (3-03-0203)
7 @ 2 x 6 x 42" 2 HOLE ROCK
WALL BOARD (3-04-0047)
1 @ 2 x 6 x 42" ROCK WALL BOARD w/ROPE HOLE
(3-04-0049)
7 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0050)
1 @ 2 x 6 x 58" 6 HOLE FACIA (3-04-0051)
6 @ 2 x 6 x 42" 1 HOLE ROCK
WALL BOARD (3-04-0048)
1 @ 2 x 6 x 58" RW MOUNTING FACIA (3-04-0053)
1 @ 4 x 4 x 15" ROPE BLOCK
(3-06-0130)
2 @ 4 x 4 x 114" 70" DH CORNER UPRIGHT (3-06-0173)
2 @ 4 x 4 x 114" 70" DH CORNER UPRIGHT (3-06-0174)
2 @ 4 x 4 x 61 3/8" MAIN BEAM (3-06-0175)
N5
N156
N8 N9
2 @ SAFETY HANDLE
(5-33-0102)
20 @ ROCKS
(5-42-0068) (5-42-0069)
2 @ SMALL 90° BRACKET
(5-35-0089)
2 @ 90° BRACKET
(5-35-0090)
*NOT SHOWN:
1@ 15' ROPE (5-20-0253)
Turbo Carnival Clubhouse Non-Wood Parts List
N64
14

*NOT SHOWN:
1 @ CARNIVAL CLUBHOUSE TARP
(5-22-0265) (5-22-0266)
3142
6133
1228 1229
1231
1234
3156 3158
3157 6140
0081 0080
3 @ 2 x 4 x 58" TARP BOARD (3-03-0142)
2 @ 4 x 4 x 74 5/8" CENTER POST (3-06-0133)
2 @ 1 x 4 x 17" FAN VERTICAL (3-01-0228) 4 @ 1 x 4 x 11 3/4" FAN RAY (3-01-0229)
2 @ 1 x 4 x 40 5/8" FAN HORIZONTAL (3-01-0231)
30 @ 1 x 4 x 62 5/8" ROOF BOARD (3-01-0234)
2 @ 2 x 4 x 43 3/8" LEFT ROOF SUPPORT
(3-03-0156)
2 @ 2 x 4 x 43 3/8" RIGHT ROOF SUPPORT
(3-03-0157)
2 @ 5/4 x 6 x 9" FAN CENTER (3-10-0081)
2 @ 2 x 4 x 41 1/2" ROOF RUNNER
(3-03-0158)
2 @ 4 x 4 x 31 7/8" SHORT CENTER
POST (3-06-0140)
2 @ 5/4 x 6 x 9 1/2" PEAK FACIA
(3-10-0080)
Carnival Clubhouse Wood Roof Parts List
Carnival Clubhouse Tarp Option Parts List
N326
Carnival Clubhouse Wood Roof Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H3 Flat Washer 3/8" 4 5-46-0855
H11 Lock Washer 3/8" 4 5-46-0855
H34 4 Prong T-Nut 3/8" 4 5-46-0855
H131 Hex Head Bolt 3/8" x 4 1/2" 4 5-46-0855
H154 Phillips Wood Screw #8 x 2" 4 5-46-0855
H152 Phillips Wood Screw #8 x 1 1/2" 102 5-46-0855
H194 Phillips Wood Screw #8 x 1 1/4" 12 5-46-0855
15

3135 3138
3145
3148
4053
4047
4049
4048
6130
2 @ 2 x 4 x 13 1/8" CORNER FACIA
(3-03-0135)
2 @ 2 x 4 x 27 1/2" RAIL UPRIGHT w/HANDLE HOLES
(3-03-0138)
2 @ 2 x 4 x 68" ROCK WALL LEG (3-03-0145)
1 @ 2 x 4 x 62" ROCK WALL RUNNER (3-03-0148)
1 @ 2 x 6 x 58" RW MOUNTING FACIA (3-04-0053)
5 @ 2 x 6 x 42" 2 HOLE ROCK WALL
BOARD (3-04-0047)
6 @ 2 x 6 x 42" 1 HOLE ROCK WALL BOARD
(3-04-0048)
1 @ 2 x 6 x 42" ROCK WALL BOARD
w/ROPE HOLE (3-04-0049)
1 @ 4 x 4 x 15" ROPE BLOCK (3-06-0130)
N156 N5 N9
16 @ ROCKS
(5-42-0068) (5-42-0069)
2 @ SAFTEY HANDLE
(5-33-0102)
2 @ 90
BRACKET
(5-35-0090)
60" DH Carnival Clubhouse Rock Wall Parts List
60" DH Carnival Clubhouse Rock Wall Non-Wood Parts List
*NOT SHOWN
:
1 @ 13 1/2' ROPE (5-20-0297) N60
60" DH Carnival Clubhouse Rock Wall Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H1 Flat Washer 1/4" 2 5-46-0858
H3 Flat Washer 3/8" 4 5-46-0858
H7 SAE Flat Washer 1/4" 32 5-46-0690
H11 Lock Washer 3/8" 2 5-46-0858
H32 4 Prong T-Nut 1/4" 4/16 5-46-0858/5-46-0690
H34 4 Prong T-Nut 3/8" 2 5-46-0858
H74 Carriage Bolt 1/2" x 8" 2 5-46-0858
H100 Lag Bolt 1/4" x 4 1/2" 2 5-46-0858
H116 Lag Bolt 3/8" x 3 1/2" 2 5-46-0858
H119 Lag Bolt 3/8" x 5" 2 5-46-0858
H124 Hex Head Bolt 3/8" x 1 1/2" 2 5-46-0858
H155 Phillips Wood Screw #8 x 2 1/2" 60 5-46-0858
H164 Phillips Pan Head Tap Screw #14 x 1" 6 5-46-0858
H166 Phillips Pan Head Tap Screw #14 x 1 1/2" 16 5-46-0690
H171 Phillips Pan Head Machine Screw 1/4" x 1 3/4" 16 5-46-0690
H192 Phillips Pan Head Machine Screw 1/4" x 1 1/2" 4 5-46-0858
16

Carnival Clubhouse Picnic Table Parts List
3133
3134
4050 4054
3146
3147
2 @ 2 x 4 x 51 1/4" SHORT PICNIC SEAT BOARD
(3-03-0133)
2 @ 2 x 4 x 57" PICNIC SEAT BOARD
(3-03-0134)
3 @ 2 x 6 x 58" 4 HOLE FACIA (3-04-0050)
7 @ 2 x 6 x 57" PICNIC TABLE BOARD
(3-04-0054)
2 @ 2 x 4 x 10 3/4" SEAT RUNNER
(3-03-0146)
1 @ 2 x 4 x 25 1/4" TABLE RUNNER
(3-03-0147)
60" DH Box Kit Ramp Parts List
3404
3154
4027
4029
3155
2 @ 2 x 4 x 122" RAMP RAIL (1-03-1404)
5 @ 2 x 4 x 21" RAMP CLEAT (1-03-1154)
1 @ 2 x 4 x 23 3/4" FILLER BOARD
(1-03-1155)
2 @ 2 x 6 x 114" RAMP BOARD W/HOLE (1-04-1027)
2 @ 2 x 6 x 114" RAMP BOARD (1-04-1029)
60" DH Box Kit Ramp Upright Parts List
6004
1 @ 4 x 4 x 30" BOX KIT RAMP UPRIGHT (1-06-1004)
6005
1 @ 4 x 4 x 23 5/8" RAMP ROPE BLOCK (1-06-1005)
Carnival Clubhouse Picnic Table Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H3 Flat Washer 3/8" 12 5-46-0860
H116 Lag Bolt 3/8" x 3 1/2" 12 5-46-0860
H155 Phillips Wood Screw #8 x 2 1/2" 47 5-46-0860
60" DH Box Kit Ramp Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H3 Flat Washer 3/8" 5 5-46-0877
H4 Flat Washer 1/2" 2 5-46-0877
H11 Lock Washer 3/8" 2 5-46-0877
H17 Standard Nut 3/8" 2 5-46-0877
H28 Acorn Nut 3/8" 2 5-46-0877
H52 Carriage Bolt 3/8" x 4 1/2" 2 5-46-0877
H116 Lag Bolt 3/8" x 3 1/2" 2 5-46-0877
H119 Lag Bolt 3/8" x 5" 3 5-46-0877
H155 Phillips Wood Screw #8 x 2 1/2" 70 5-46-0877
H164 Phillips Pan Head Tap Screw #14 x 1" 2 5-46-0877
N59 17' Rope 2 5-21-0976
17

1246
1248
3143
3197
3198
3199
4053
9181
9182
0092
1247
2053
6170
0090
0091
24 @ 1 x 4 x 25 3/4" PLAYHOUSE
UPRIGHT (3-01-0246)
24 @ 1 x 4 x 7" PLAYHOUSE
UPRIGHT (3-01-0248)
6 @ 2 x 4 x 58" 2 HOLE FACIA (3-03-0143)
1 @ 2 x 4 x 58" FLOOR RUNNER (3-03-0197)
3 @ 2 x 4 x 58" ARCHED PLAYHOUSE FACIA (3-03-0198)
2 @ 2 x 4 x 58" FLOOR SUPPORT (3-03-0199)
1 @ 2 x 6 x 58" RW MOUNTING FACIA (3-04-0053)
2 @ 5/4 x 4 x 51 1/4" SHORT FLOOR BOARD (3-09-0181)
1 @ 5/4 x 4 x 58" FLOOR BOARD (3-09-0182)
9 @ 5/4 x 6 x 58" FLOOR BOARD (3-10-0092)
3 @ 1 x 4 x 50" PLAYHOUSE UPRIGHT (3-01-0247)
12 @ 1 x 6 x 50" PLAYHOUSE UPRIGHT (3-02-0053)
6 @ 5/4 x 6 x 15" LEFT SHUTTER
(3-10-0090)
4 @ 4 x 4 x 16 1/2" FLOWER BOX
(3-06-0170)
6 @ 5/4 x 6 x 15" RIGHT SHUTTER
(3-10-0091)
Carnival Clubhouse Lower Level Playhouse Parts List
Carnival Clubhouse Lower Level Playhouse
Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H3 Flat Washer 3/8" 26 5-46-0861
H74 Carriage Bolt 1/2" x 8" 4 5-46-0861
H116 Lag Bolt 3/8" x 3 1/2" 26 5-46-0861
H152 Phillips Wood Screw #8 x 1 1/2" 282 5-46-0861
H155 Phillips Wood Screw #8 x 2 1/2" 76 5-46-0861
H194 Phillips Wood Screw #8 x 1 1/4" 48 5-46-0861
18

1243
1245
2052
3186
1244
2051
4073
3137
3187
3188
8 @ 1 x 4 x 14" CABIN UPRIGHT (3-01-0243)
16 @ 1 x 4 x 7 1/2" CABIN UPRIGHT (3-01-0245)
4 @ 1 x 6 x 24 3/4" ANGLED CABIN UPRIGHT
(3-02-0052)
2 @ 2 x 4 x 39 1/2" ANGLED CABIN FACIA
(3-03-0186)
2 @ 2 x 4 x 53" ARCHED ANGLED CABIN FACIA (3-03-0187)
2 @ 2 x 4 x 58" ARCHED CABIN FACIA (3-03-0188)
2 @ 1 x 4 x 22 3/4" CABIN UPRIGHT (3-01-0244)
4 @ 1 x 6 x 23 5/8" CABIN UPRIGHT (3-02-0051)
12 @ 2 x 6 x 27 1/2" RAIL UPRIGHT (3-04-0073)
2 @ 2 x 4 x 27 1/2" RAIL UPRIGHT (3-03-0137)
1229
1230
1225
1226
1 @ 1 x 4 x 36" NO TRESPASSING
(1-01-0229)
1 @ 1 x 4 x 36" PRIVATE PROPERTY
(1-01-0230)
1 @ 1 x 4 x 24" KEEP OUT (1-01-0225)
1 @ 1 x 4 x 24" NO PARENTS (1-01-0226)
Carnival Clubhouse Upper Level Cabin
Package Parts List
Wacky Sign Boards Parts List
Carnival Clubhouse Upper Level Cabin Package
Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H3 Flat Washer 3/8" 4 5-46-0862
H116 Lag Bolt 3/8" x 3 1/2" 4 5-46-0862
H152 Phillips Wood Screw #8 x 1 1/2" 156 5-46-0862
H155 Phillips Wood Screw #8 x 2 1/2" 64 5-46-0862
H122 Hex Head Bolt 3/8" x 1" 2 5-46-0862
H11 Lock Washer 3/8" 2 5-46-0862
H34 4 Prong T-Nut 3/8" 2 5-46-0862
Wacky Sign Boards Hardware List
F/N# DESCRIPTION DIMENSION QTY FOUND IN
H176 Phillips Wood Screw #8 x 1" 12 5-46-0808
19