raumplus AIR-A S1200 User manual

Version 1.4 (2018-09-13)
1.03.3.b
Installation
easy medium difcult
SLIDING DOOR: ASSEMBLY & INSTALLATION
SYSTEM AIR-A / S1200
c

2
02
03
06
08
10
13
VERSION INFORMATION:
07
19
20
CONTENT AND TOOLS
CONTENT: Content and tools page
Product information page
Accessories page
Exploded drawing page
Cutting measures page
Assembly instruction page
Installation instruction page
Detail drawings page
Stopper for top track page
TOOLS:
(without claim of completeness)
n Screwdriver set
n Rubber mallet
n Pencil
n Water level
n Hack saw
n Allen key set
n Cordless drill
n Drilling machine
n Drill set metal / stone
Version 1.0: Product launch
1.1: Cutting measure corrected
1.2: Cutting measure corrected (door height)
1.3: Item number corrected
1.4: Instructions for stoppoint added

3
System Information: S 1200 AIR-A S42
60 kg
700 mm / 2750 mm
500 mm / 1400 mm
GENERAL INFORMATION:
SymbolSYMBOLS:
n max. weight of element =
n min./max. door height =
n min./max. door width =
SYSTEM:
PRODUCT INFORMATION
Preparation
n This manual is part of the product and describes the safe and proper installation
of the system. Please read the instructions carefully before installation
n Please note that the assembly should only be done by qualied and trained staff in
strict compliance with all details indicated in this document.
Improper installation in variation from manufacturer’s specication may cause defects
and danger, thus endangering the safe xing of the product as well as the safety of
the prospective user. The liability of the manufacturer shall be excluded in case of
defects and consequential damages resulting from incorrect assembly of this product.
n Please check the completeness of the delivered parts and check carefully if any
transport damages are visible.
n If any parts are damaged or lost, please immediately contact the responsible supplier.
n It is assumed that you have exactly identied all cutting dimensions according to
the measurement instruction for raumplus products.
Importance
Risk or danger
Advice and information
Additional information /
other documents
Directional data /
direction of movement
„yes“ and „right“
„no“ and „wrong“
Follow the order

4
Product safety
n The door system complies with the prior art and the authorized safety rules
at the time of delivery.
Intended use
n The prerequisite for the intended use of our products is the professional installation
according to our installation instruction. The ttings must be sufciently and durable
attached to all relevant places.
The function of the tting must not be hindered or altered during installation.
n Special solutions are only possible in consultation with raumplus.
Use not as intended
n Risk or danger may occur in the following cases:
- the door system has improperly been installed or maintained
- the safety and installation instructions have not been followed.
- after improper installation or inadequate xing ( e.g. to parts of buildings)
- the maximum weight of the doors has been exceeded.
- improper shock and case loads or other additional loads on the ttings have occured
- the ttings have been used outside.
- body parts or objects gett in to the clothing edges or door runnings during use
of the door wing.
- the door system is not used as intended.
Structural modications
n structural modications that are not offered as an accessory from raumplus may only
be attached or installed with permission of raumplus GmbH!
USE:
PRODUCT INFORMATION
GENERAL INFORMATION:
USE:

5
Designated use:
The product is designed and manufactured for indoor use.
The product was designed as a hand-held sliding door
that is usually not moved faster than at walking pace and
that is braked manually when reaching of the end position.
The doors are guided at the top and at the bottom.
Any other use or use beyond that is considered
to be improper.
Manual:
Open the door by the handle prole or the handle (optional).
Run the door slowly to the …
… opening / closing point, or
… activating point of the sliding door brake (optional).
Note:
Protect your hands from jamming during the movement of
the door.When closing or opening the door never grasp the
prole,only use the handle prole or the handle.
Use the door as instructed.
MANUAL
As dened in the „Law of Liability for Products” (§4 Prod-HaftG), for the liability of the manufacturer, for his products, the above
information has to be regarded. The disregard of this manual, releases the manufacturer from his liability.
This manual is part of the delivered product and describes the safe and proper use.
Safety Information:
The product complies with the prior art and the recognized safety rules at the time of delivery.
- Pay attention to child safety.
- No additional load to the doors.
- Structural changes, additions or modications can only be carried out by a dealer.
- In case of malfunctions or irregularities: shut down the system and contact your dealer.
- Installation of the product without wall connetion, only in combination with top / bottom stopper !

6
24.01.2018
Modell:F:\Technik\Dokumentation\Anleitungen\1 Air-System\1.03.x.x_Air-A S1200\InV_\10.06.027.iam
Zeichnung:F:\Technik\CAD Standards\Inventor\Templates\Doku\Detail Zchng mit Schutzvermerk.idw
25.01.2018
Modell:F:\Technik\CAD Standards\Inventor\Bibliothek\Beschlagteile\10.06.033_Grundplatte mit Kugellager
System Air S34\10.06.033.iam
Zeichnung:F:\Technik\CAD Standards\Inventor\Templates\Doku\Detail Zchng mit Schutzvermerk.idw
24.01.2018
Modell:F:\Technik\Dokumentation\Anleitungen\1 Air-System\1.03.x.x_Air-A
S1200\InV_\2017-0005-07-00-008.ipt
Zeichnung:F:\Technik\CAD Standards\Inventor\Templates\Doku\Detail Zchng mit Schutzvermerk.idw
24.01.2018
Modell:F:\Technik\CAD Standards\Inventor\Bibliothek\Profile\14.65.0xx.ipt
Zeichnung:F:\Technik\CAD Standards\Inventor\Templates\Doku\Detail Zchng mit Schutzvermerk.idw
1_ 10.06.027 2_ 10.06.200 3_ 10.07.215 4_ 10.06.033 / 10.06.035
5_ 10.07.212 / 10.07.213 /
10.07.214
6_ 12.01.0xx 7_ 12.42.0xx 8_ 12.20.0xx
9_ 14.55.0xx 10_ 12.26.0xx 11_ 14.65.0xx
30.14.018
30.14.020
10.05.030
10.05.017
10.05.060
14.53.0xx
1_ Pick up element S 1200
2_ Top roller Air
3_ Washer for frame screw
4_ Ground plate with bearing air S34 / air S1200
distance plate air S34 / air S1200
5_ Frame screws 6,3 x 32mm
6_ Stile S 1200
7_ Top rail S 1200 Air
8_ Dividing rail 12 mm
9_ Top track insert Air
10_ Bottom rail S1200 air
11_ Top track S 42, 60 mm
ACCESSORIES
Without g.:
12_ Drilling template S 1200
13_ Countersink set w. guiding pin
14_ Brake for top roller
15_ Stopper for top roller
16_ topper for top roller w/o brake
17_ Crossbar Air system

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11
10
8
9
7
5
6
3
4
1
2
Stückliste
Objekt Anzahl Bezeichnung Artikel Nr.
1 1 Querprol unten S 1200 Air 12.26.0xx
2 1 Grundplatte mit Kugellagern S34 / S1200 System AIR 10.06.033
3 6 Unterlegscheibe S 1200 10.07.215
4 1 Sprosse S 1200 12.20.0xx
510 Rahmenverbindungsschraube 10.07.21x
6 2 Senkrechtprol S 1200 12.01.0xx
7 1 Querprol oben S 1200 Air 12.42.0xx
8 2 Laufwagenaufnahme S 1200 10.06.027
9 2 Laufwagen Air 10.06.200
Item list
object quantity item item no.
1 1 Bottom rail S1200 air 12.26.0xx
2 1 Ground plate with bearing air S34 /
air S12000 10.06.033
3 6 Washer for frame screw 10.07.215
4 1 Dividing rail 12 mm 12.20.0xx
510 Frame screws 6.3 x 32 mm 10.07.21x
6 2 Stile S 1200 12.01.0xx
7 1 Top rail S1 200 Air 12.42.0xx
8 2 Pick up element S 1200 10.06.027
9 2 Top roller Air 10.06.200
EXPLODED DRAWING
SYSTEM AIR-A / S1200

8
40,4
42
40,4
12
12
12
12
40,4 40,4
12
Ø6,5
Ø6,5
Ø6,5
8,6 8,6 8,6 8,6
16
16
7
7
Ø10 Ø10
Ø10
Ø10
Ø10
Ø6,5
Ø6,5
Art.Nr.:12.01.0xx
DETAIL DRAWING
HOLE PATTERN VERTICAL PROFILES / CUTTING MEASURES W/O SDB
stile S1200
item no.: 12.01.0xx
prole outside prole inside
CUTTING MEASURES PROFILES S1200 AIR:
Door height = clear height -60 mm
Cross rail length = door width -24 mm
min. / max. door width = 500 mm / 1400 mm
min./ max. door height = 700 mm / 2750 mm
max. door weight = 60 kg
Overlap = 12 mm
CUTTING MEASURES PANEL S1200 AIR (w/o dividing rail):
height = door height -16 mm (w/o gasket)
= door height -17 mm (with gasket)
width = door width -11 mm

9
X
X +13mm
1,7
2,3
X + 18mm
X + 12mm
2,3
1,7
X
1
0
12
12
25.01.2018
Modell:F:\Technik\Dokumentation\Anleitungen\1 Air-System\1.03.x.x_Air-A
S1200\InV_\2017-0005-15-00-008.ipt
Zeichnung:F:\Technik\CAD Standards\Inventor\Templates\Doku\Detail Zchng mit Schutzvermerk.idw
25.01.2018
Modell:F:\Technik\Dokumentation\Anleitungen\1 Air-System\1.03.x.x_Air-A
S1200\InV_\2017-0005-15-00-008.ipt
Zeichnung:F:\Technik\CAD Standards\Inventor\Templates\Doku\Detail Zchng mit Schutzvermerk.idw
X + 23mm
X
0,5
X + 28mm
X
X + 22mm
1.5
22
DETAIL DRAWING / CUTTING MEASURES
CUTTING MEASURES HEIGHT S1200 AIR
Panel without gasket Panel with gasket

10
2_
1_ Panel
ASSEMBLY INSTRUCTIONS
DOOR PANEL / GASKET
The gasket is necessary
for glass panels under 10 mm.
Begin in the center of
the lower edge and pull the
gasket around the panel.
Cut the gasket just in
front of the corner and
pull around.
Panel with gasket
After the proles mounted on the
glass lling, cut the stick out from
the gasket at the rail.

11
max. 3 Nm
5 mm
max. 3 Nm
5 mm
ASSEMBLY INSTRUCTIONS
DOOR ASSEMBLY
Put the panel on a at work surface, optionally provided with a suitable gasket.
Hit the top rail with a rubber hammer.
Insert the pick-up-element laterally into the top rail.
Put the vertical prole in the pick-up-element and hit the vertical proles with a rubber hammer.
Hit the bottom rail with a rubber hammer.
Align proles ush and screw the proles with the frame screws,
use the washers only at the bottom screws.
DOOR ASSEMBLY DETAIL
1_ t in Pick up element
S 1200 Air sideways.
2_ Mount the stile vertically on
the tting and pitch it.
3_ Pay attention to sequence. 4_ Frame screws
below with washer.

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1_
2_
Align the proles with a rubber hammer and straight-edge.
Sliding door S1200 AIR-A is completed.
ASSEMBLY INSTRUCTION
ALIGN SLIDING DOOR

13

Z
Y
Z
Z
Y
1_
2_
100 mm 100 mmmax. 500 mm
5 mm
ca. 97 cm
ca. 48,5 cm
Cut cover for top track, middle insert prole and top track to size and drill holes in top track.
Drill holes in ceiling / top of corpus and mount the rear top track horizontally (g. w/o ceiling / corpus).
INSTALLATION INSTRUCTION
TOP TRACK
Screws and dowels for mounting the top track must be adapted
to the respective ground.
The loading capacity must be at least 60 kg per door.
Insert accessories as illustrated
before mounting top track.
Do not screw down the screw yet.
level
rear top track
do not
tighten yet.
screws to the bottom
notches must
face upwards
brake for top roller
stopper for top
track w/o brake
If no wall stop exists it is
absolutely necessary to use a
stopper for the top track AIR

14
1_
2_
ASSEMBLE PICK UP ELEMENT
INSTALLATION INSTRUCTION
Put in the rear door, slide the top roller with the pick up element into the mounting rail and mount it.
Connect pick up element with top roller.
For larger systems, assemble the
sliding doors with at least 2 persons.
Top track is hidden to ensure a clear view
of the installation situation.

15
1_
2_ Install the rear sliding door and assemble the mounting rail.
Mark position of ground plate (masking tape / pencil), unhinge rear sliding door and mount ground plate.
INSTALLATION INSTRUCTION
ADJUST SLIDING DOOR
Level
Middle rear
bottom rail
For larger systems, assemble the
sliding doors with at least 2 persons.
Center of rear
top track insert
Inner edge
of stile

16
Z
Y
Z
Z
Y
ca. 97 cm
ca. 48,5 cm
1_
2_ Put in the front door, slide the top roller with the pick up element into the mounting rail and mount it.
INSTALLATION INSTRUCTION
SECOND TOP TRACK
level
front top track
screws to the bottom
notches must
face upwards
do not
tighten yet.
stopper for top
track w/o brake
For larger systems, assemble the
sliding doors with at least 2 persons.
Drill holes in ceiling / top of corpus and mount the front top track horizontally (g. w/o ceiling / corpus).
If no wall stop exists it is
absolutely necessary to use a
stopper for the top track AIR
Insert accessories as illustrated
before mounting top track.
Do not screw down the screw yet.
brake for top roller

17
1_
2_
Mark position of ground plate (masking tape / pencil), unhinge rear sliding door and mount ground plate.
Put in the front door, slide the top roller with the pick up element into the mounting rail and mount it.
INSTALLATION INSTRUCTION
ADJUST SECOND SLIDING DOOR
Center of front
top track insert
Level
For larger systems, assemble the
sliding doors with at least 2 persons.
Inner edge
of stile

18
Z
Z
1_
2_
Mount stopper for top roller AIR in both top track inserts at closing positions.
Stopper for top roller inside top track insert Air.
INSTALLATION INSTRUCTION
POSITION STOPPER
Fig.: front door opened
Fig.: front door closed Designation of stopper position:
Open the door completely, move
the stopper right to the top roller
and mark the position.
Before xing, make a ne
adjustment of the stopper.
Stopper for top roller AIR
If no wall stop exists it is
absolutely necessary to use a
stopper for the top track AIR

19
29
32
42
6
9
60
9
80
60
20
54
3121
21
674
4,5
DETAIL DRAWING
SECTION DRAWING S1200 AIR-A / S1200 AIR-A SLIDING DOOR BRAKE
S1200 AIR-A S1200 AIR-A SDB
door height = room height - 80 mm
room height
door height = room height - 60 mm
Embedded in
ceiling

20
A A
26 mm
13
1412
DETAIL DRAWING
TRAVERSING DISTANCE / DISCHARGE PASSAGE
door width
passage width
For muli-track systems, please always
consider the overlap!
clear width
clear room height