Raybend RCP110 User manual

HP GPH of Water @ Total Feet of Lift MAX
Lift
1/20 0 ft 5 ft 10 ft 15 ft 18
Feet
132 108 72 24
IMPORTANT!
READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL
BEFORE USING THIS PRODUCT.
Save these instructions for future reference Failure to read and follow the
warnings and instructions within this instruction manual could result in property
damage, serious injury or death.
SPECIFICATIONS
Power supply:
115V, 60 HZ., 10 Amp Circuit
Liquid Temp. Range:
32°F to 95°F(0°-35°C)
Discharge:
3/8 in. Hose barb
Model # RCP110
Condensate Pump
Use And Care Guide

Safety Information
DANGER: Do not pump ammable or explosive liquids such as oil, gasoline,
kerosene, ethanol, etc. Do not use in the presence of ammable or explosive
vapors. Using this pump with or near ammable liquids can cause an explosion
or re, resulting in property damage, serious personal injury, and/or death.
DANGER: ALWAYS disconnect the power to the pump before servicing.
WARNING: Secure the discharge line before starting pump. An unsecured
discharge line will whip, possibly causing personal injury, and/or property
damage.
WARNING: Extension cords may not deliver sufcient voltage to the pump motor.
Extension cords present a life threatening safety hazard if the insulation becomes
damaged or the connection ends fall into water. The use of an extension cord to
power this pump is not permitted.
WARNING: This unit is designed only for use on 115 volts (single phase), 60 Hz,
and is equipped with an approved 3-conductor cord and 3-prong grounded plug.
Do not remove the ground pin under any circumstances. The 3-prong plug must
be directly inserted into a properly installed and grounded 3-prong, grounding-
type receptacle. Do not use this pump with a 2-prong wall outlet. Replace the
2-prong outlet with a properly grounded 3-prong receptacle (a GFCI outlet)
installed in accordance with the National Electrical Code and local codes and
ordinances. All wiring should be performed by a qualied electrician.
WARNING: Protect the electrical cord from sharp objects, hot surfaces, oil, and
chemicals. Avoid kinking the cord. Do not use damaged or worn cords.
WARNING: Failure to comply with the instruction and designed operation of this
unit may void the warranty. ATTEMPTING TO USE A DAMAGED PUMP can
result in property damage, serious personal injury, and/or death.
WARNING: Ensure that the electrical circuit to the pump is protected by a 10
Amp fuse or circuit breaker.
CAUTION: Do not lift the pump by the power cord.

Safety Information (Continued)
CAUTION: Know the pump and its applications, limitations, and potential
hazards.
CAUTION: Follow all local electrical and safety codes, along with the National
Electrical Code (NEC). In addition, all Occupational Safety and Health
Administration (OSHA) guidelines must be followed.
IMPORTANT: The motor of this pump has a thermal protector that will trip if
the motor becomes too hot. The protector will reset itself once the motor cools
down and an acceptable temperature has been reached. The pump may start
unexpectedly if it is plugged in.
IMPORTANT: Ensure the electrical power source is adequate for the
requirements of the pump.
IMPORTANT: Before using the pump, check the tubing for holes or excess wear,
which could cause leaks, and ensure the tubing is not kinked or making sharp
angles. Straight tubing allows the pump to move the greatest amount of water
quickly, and also check that all tubing connections are tight to minimize leaks.
IMPORTANT: This pump is made of high-strength, corrosion-resistant
materials. It will provide trouble-free service for a long time when properly
installed, maintained, and used. Please carefully read the manual and follow the
instructions regarding common pump problems and remedies.
IMPORTANT: This pump is fully automatic in operation. The oat switch controls
the pump’s “ON” and “OFF”.

APPLICATION
• This non-submersible utility pump is designed for condensate removal
applications. Pump water only with this pump.
• This pump has not been tested or approved for use in swimming pools or in
salt-water marine areas.
• This pump is not designed to function as a permanently installed sump
pump. It is also not engineered to run continuously as a “fountain” or
“waterfall” pump.
• Do not use where water recirculates.
• Not designed for the drains of swimming pools.
NOTE: This unit is non-submersible. The pump should not be installed in a
manner that will subject it to ooding, splashing or spraying.
Mounting the pump:
•The tank has two slots (1) provided to mount the unit. The slots are located on
the back of the tank. Mount the unit either on the side of the air conditioner unit or
nearby wall.
•The pump must be level and the inlet must be below the coil drain. Conduit ttings
are not compatible with the plastic pump housing.
INSTALLATION

Connecting the air conditioning condensate drain tubing:
Ensure the tubing to the pump intake is fastened securely so that it cannot come
out of the pump intake port.
Cut the tubing at an angle so that the bottom of the reservoir does not close the
tubing outlet. Be sure the tubing does not interfere with the oat.
INSTALLATION (Continued)
Connect the Tubing
Connect the tubing from the pump discharge hose barb to the oor drain, laundry
tub, or sink. Leave an air gap above the tub drain.

INSTALLATION (Continued)
Plug in the Pump
Plug the pump power cord into a 115 volt properly grounded power outlet.
SAFETY SWITCH
The safety switch is designed to activate an alarm (sold separately) or to cut off
power in the event of high water in the condensate reservoir.
To control a thermostatic circuit, the COM and NO connections from the safety
switch are to be wired in series with the low voltage thermostat circuit to shut
down the heating/AC circuit. The COM and NC switch contacts may be used to
actuate a low voltage alarm circuit (connected in series) if the heating/cooling
system cannot be disrupted.
TESTING
1. Unplug the condensate pump so that it cannot pump out water. Fill water into
the pump reservoir until it is almost full. The safety switch should activate before
the oat contacts the cover.
2. Plug in the condensate pump. The oat should activate the pump and pump
the water out.
3. As the water level goes down in the reservoir, the safety switch should reset,
allowing the appliance to start or shut off the alarm.

TROUBLESHOOTING
Problem Cause Corrective Action
The pump does
not start
1. The house fuse is
blown.
2. The breaker is tripped.
3. The plug is
disconnected.
4. The plug is corroded.
5. The oat is stuck.
6. Open circuit
1. If blown, replace with a fuse of
proper size.
2. Reset the breaker.
3. Secure the plug.
4. Clean the plug prongs.
5. Clean the reservoir and
ensure the oat moves freely.
6. Have certied electrician
check fuse circuit.
The pump is
unable to pump
out water
1. The tubing is kinked,
bent sharply, or coiled.
2. The tubing length is
too long.
3. The oat is sticking.
4. The discharge height
is greater than 18 feet.
5. Obstruction in dis-
charge tubing.
6. Blocked check valve.
1. Straighten the tubing.
2. Shorten the discharge tubing.
3. Clean any debris from
reservoir.
4. Measure the height from the
pump to the highest point.
Rework discharge if greater
than 18’.
5. Check line for blockage and
remove any debris.
6. Remove any debris around
check valve.
Liquid is drain-
ing back into
reservoir from
discharge line.
1. Damaged check valve
2. Blockage in check
valve
1. Replace Check Valve.
2. Clear any debris away from
check valve.
Liquid is
leaking
around check
valve.
1. Check valve is too
loose or fastened too
tight.
2. Damaged O-ring.
1. Check valve should be
hand-tightened.
2. Replace O-ring.
My air condi-
tioner is not
blowing cool air
1. Check safety switch
on condensate pump to
see if activated.
1. Check blockage in drainage
tube, or replace condensate
pump.

Limited One Year Warranty
Limited One-Year Warranty
WHAT THIS WARRANTY COVERS:
When used and maintained in normal use and in accordance with
the Owner’s Manual, your RAYBEND® product is warranted against
original defects in material and workmanship for one year from the
date of purchase (the “Warranty Period”). During the Warranty Period,
RAYBEND® will repair or replace at no cost to you, to correct any
such defect in products found upon examination by RAYBEND®, to be
defective in materials or workmanship.
WHAT THIS WARRANTY DOES NOT COVER:
Use of the product in a non-residential application, improper
installation and/or maintenance of the product, damage due to
misuse, acts of God, nature vandalism or other acts beyond control
of RAYBEND®, owner’s acts or omissions, use outside the country
in which the product was initially purchased and resale of the product
by the original owner. This warranty does not cover pick up, delivery,
transportation or house calls. However, if you mail your product
to a RAYBEND® Sales and Service Center for warranty service,
cost of shipping will be paid one way. This warranty does not apply
to products purchased outside of the United States, including its
territories and possessions, outside of U.S. Military Exchange and
outside of Canada. This warranty does not cover products purchased
from a party that is not an authorized retailer, dealer or distributor of
RAYBEND® products.
OTHER IMPORTANT TERMS:
This warranty is not transferable and may not be assigned. This
Warranty shall be governed and construed under laws of the
state of Michigan. The Warranty Period will not be extended by
any replacement or repair performed under this Warranty. THIS
WARRANTY IS THE EXCLUSIVE WARRANTY AND REMEDY
PROVIDED BY RAYBEND®. ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OR
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE,
ARE DISCLAIMED. IN NO EVENT WILL RAYBEND® BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES OF ANY KIND OR NATURE TO OWNER OR ANY PARTY
CLAIMING THROUGH OWNER WHETHER BASED IN CONTRACT,
NEGLIGENCE, TORT, OR STRICT PRODUCTS LIABILITY OR ARISING
FROM ANY CAUSE WHATSOEVER. Some states do not allow for the
exclusion of consequential damages, so the above exclusion may not apply
to you. This warranty gives you specic rights. You may also have other that
vary from state to state.
© 2019 RAYBEND. All Rights Reserved.
2723 Kersten Court Kalamazoo, Michigan 49048 269-254-8497
www.RAYBEND.com
61503-01