RayTek LineScanner MP150 User manual

MP150
Linescanner
Operating Instructions
Rev. E3 07/2013
58501

Contacts
Raytek Corporation
Worldwide Headquarters
Santa Cruz, CA USA
Tel: [phone] – 8074 (USA and Canada only)
+1 831 458 – 3900
Fax: [phone] – 1239
solutio[email protected]om
European Headquarters
Berlin, Germany
Tel: [phone]
[e-mail]
France
[email protected]
United Kingdom
[e-mail]
China Headquarters
Beijing, China
Tel: [phone]
[email protected]
Internet: http://www.raytek.com/
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© Raytek Corporation.
Raytek and the Raytek Logo are registered trademarks of Raytek Corporation.
All rights reserved. Specifications subject to change
without notice.

WARRANTY
The manufacturer warrants this instrument to be free from defects in material and workmanship under normal
use and service for the period of two years from date of purchase. This warranty extends only to the original
purchaser. This warranty shall not apply to fuses, batteries, or any product which has been subject to misuse,
neglect, accident, or abnormal conditions of operation.
In the event of failure of a product covered by this warranty, the manufacturer will repair the instrument when it
is returned by the purchaser, freight prepaid, to an authorized Service Facility within the applicable warranty
period, provided manufacturer’s examination discloses to its satisfaction that the product was defective. The
manufacturer may, at its option, replace the product in lieu of repair. With regard to any covered product
returned within the applicable warranty period, repairs or replacement will be made without charge and with
return freight paid by the manufacturer, unless the failure was caused by misuse, neglect, accident, or abnormal
conditions of operation or storage, in which case repairs will be billed at a reasonable cost. In such a case, an
estimate will be submitted before work is started, if requested.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS, OR
ADEQUACY FOR ANY PARTICULAR PURPOSE OR USE. THE MANUFACTURER SHALL NOT BE LIABLE
FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER IN CONTRACT, TORT,
OR OTHERWISE.
SOFTWARE WARRANTY
The manufacturer does not warrant that the software described herein will function properly in every hardware
and software environment. This software may not work in combination with modified or emulated versions of
Windows operating environments, memory-resident software, or on computers with inadequate memory. The
manufacturer warrants that the program disk is free from defects in material and workmanship, assuming
normal use, for a period of one year. Except for this warranty, the manufacturer makes no warranty or
representation, either expressed or implied, with respect to this software or documentation, including its quality,
performance, merchantability, or fitness for a particular purpose. As a result, this software and documentation
are licensed “as is,” and the licensee (i.e., the User) assumes the entire risk as to its quality and performance. The
liability of the manufacturer under this warranty shall be limited to the amount paid by the User. In no event
shall the manufacturer be liable for any costs including but not limited to those incurred as a result of lost profits
or revenue, loss of use of the computer software, loss of data, the cost of substitute software, claims by third
parties, or for other similar costs. The manufacturer’s software and documentation are copyrighted with all rights
reserved. It is illegal to make copies for another person.
Specifications subject to change without notice.
The device complies with the requirements of the European Directives.
EC – Directive 2004/108/EC (EMC)

Content
1 SAFETY INSTRUCTIONS..............................................................................................................................7
2 TECHNICAL DATA.........................................................................................................................................8
2.1 MEASUREMENT SPECIFICATIONS .................................................................................................................8
2.2 OPTICAL SPECIFICATIONS ............................................................................................................................9
2.2.1 Standard Focus....................................................................................................................................11
2.2.2 Far Focus.............................................................................................................................................12
2.3 ELECTRICAL SPECIFICATIONS.....................................................................................................................13
2.4 GENERAL SPECIFICATIONS .........................................................................................................................13
2.5 DIMENSIONS ...............................................................................................................................................14
2.6 SCOPE OF DELIVERY....................................................................................................................................15
3 BASICS .............................................................................................................................................................16
3.1 MEASUREMENT OF INFRARED TEMPERATURES .........................................................................................16
3.2 EMISSIVITY OF TARGET OBJECT ..................................................................................................................16
4 SYSTEM OVERVIEW ....................................................................................................................................17
5 INSTALLATION ............................................................................................................................................18
5.1 AMBIENT TEMPERATURES ..........................................................................................................................18
5.2 ENVIRONMENT ...........................................................................................................................................18
5.3 ELECTRICAL INTERFERENCE .......................................................................................................................18
5.4 GEOMETRY ..................................................................................................................................................18
5.5 MOUNTING .................................................................................................................................................19
5.6 COMMUNICATION INTERFACES .................................................................................................................20
5.6.1 Ethernet Wiring ..................................................................................................................................20
5.6.2 Ethernet Settings.................................................................................................................................21
5.6.3 Changing the Ethernet Settings for the PC.........................................................................................22
5.6.4 Changing the Ethernet Settings for the Scanner.................................................................................24
5.7 POWER SUPPLY CABLE ...............................................................................................................................25
5.8 WARM-UP TIME ..........................................................................................................................................25
5.9 WATER COOLING........................................................................................................................................26
5.9.1 Avoiding Condensation.......................................................................................................................26
5.10 AIR PURGE COLLAR...................................................................................................................................28
5.11 INPUT AND OUTPUT CONNECTORS .........................................................................................................29
5.12 LASER ........................................................................................................................................................31
6 OPERATION ...................................................................................................................................................32
6.1 SCAN RATE AND TARGET VIEWING TIME..................................................................................................32
6.2 SECTORS ......................................................................................................................................................33
6.3 DATA TRANSFER MODES............................................................................................................................34
6.4 SCANNER AS STAND-ALONE DEVICE ........................................................................................................34
7 ACCESSORIES................................................................................................................................................35
7.1 OVERVIEW...................................................................................................................................................35
7.2 MOUNTING PLATE......................................................................................................................................36
7.3 ADJUSTABLE MOUNTING BASE ..................................................................................................................36
7.4 TUBE FITTINGS ............................................................................................................................................37
7.4.1 Installation of the Tube Fittings..........................................................................................................37

7.4.2 Reassembly of the Tube Fittings ......................................................................................................... 37
7.5 THERMOSTAT ............................................................................................................................................. 38
7.6 SPARE WINDOWS ....................................................................................................................................... 40
7.7 INDUSTRIAL POWER SUPPLY ...................................................................................................................... 41
7.8 RS485 INTERFACE KIT................................................................................................................................ 41
7.8.1 RS485 Cable Extension ...................................................................................................................... 43
7.9 OUTPUT MODULES..................................................................................................................................... 44
7.9.1 General Specification .......................................................................................................................... 44
7.9.2 Dimensions......................................................................................................................................... 45
7.9.3 Wiring ................................................................................................................................................ 46
7.9.4 RS232/485 Converter 7520 ................................................................................................................ 47
7.9.5 Output Module 7024, analog ............................................................................................................. 48
7.9.6 Output Module 7042, digital ............................................................................................................. 48
7.9.7 Output Module 7043, digital ............................................................................................................. 49
7.9.8 Output Module 7045, digital ............................................................................................................. 49
7.9.9 Output Module 7067, Relay............................................................................................................... 50
7.10 ALARM MODULE...................................................................................................................................... 51
8 MAINTENANCE............................................................................................................................................ 52
8.1 CLEANING THE WINDOW .......................................................................................................................... 52
8.2 REPLACING THE WINDOW......................................................................................................................... 52
9 TROUBLESHOOTING ................................................................................................................................. 54
10 APPENDIX..................................................................................................................................................... 57
10.1 DETERMINATION OF EMISSIVITY.............................................................................................................. 57
10.2 TYPICAL EMISSIVITY VALUES................................................................................................................... 57
INDEX

Safety Instructions
MP150 Rev. E3 07/20137
1Safety Instructions
This document contains important information, which should be kept at all times with the instrument
during its operational life. Other users of this instrument should be given these instructions with the
instrument. Updates to this information must be added to the original document. The instrument can
only be operated by trained personnel in accordance with these instructions and local safety
regulations.
Acceptable Operation
This instrument is intended only for temperature measurement and is appropriate for continuous use.
The instrument operates reliably in demanding conditions, such as in high environmental
temperatures, as long as the documented specifications are adhered to. Compliance with the operating
instructions is necessary to ensure the expected results.
Unacceptable Operation
The instrument should not be used for medical diagnosis.
Replacement Parts and Accessories
Use only original parts and accessories approved by the manufacturer. The use of other products can
compromise the operational safety and functionality of the instrument.
Instrument Disposal
Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for
recycling information.
Operating Instructions
The following symbols are used to highlight essential safety information in the operation instructions:
Helpful information regarding the optimal use of the instrument.
Risk of danger. Important information.
Incorrect use of 110 / 230 V electrical systems can result in electrical hazards and personal
injury. All instrument parts supplied with electricity must be covered to prevent physical
contact and other hazards at all times.
The instrument is equipped with a Class 2 laser. Class 2 lasers shine only within the
visible spectrum at an intensity of 1 mW. Looking directly into the laser beam can produce
a slight, temporary blinding effect, but does not result in physical injury or damage to the
eyes, even when the beam is magnified by
optical aids. At any rate, closing the eye lids is
encouraged when eye contact is made with the laser beam. Pay attention to possible
reflections of the laser beam. The laser functions only to locate and mark surface
measurement targets. Do not aim the laser at people or animals.

Technical Data
8 Rev. E3 07/2013MP150
2Technical Data
2.1 Measurement Specifications
Temperature Range
LT 20 to 350°C (68 to 662°F)
MT 100 to 800°C (212 to 1472°F)
HR 100 to 650°C (212 to 1202°F)
G5 100 to 950°C (212 to 1742°F)
P3 30 to 250°C (86 to 482°F) – for P30
100 to 350°C (212 to 662°F) – for P31
2M 400 to 950°C (752 to 1742°F)
1M 600 to 1200°C (1112 to 2192°F)
Spectral Response
LT 3 to 5 µm
MT 3.9 µm
HR 3.5 to 4 µm
G5 5 µm
P3 3.43 µm
2M 1.6 µm
1M 1 µm
Detectors
LT, MT, HR, G5, P3 MCT
2M InGaAs
1M Si
System Accuracy1
LT ± 2°C (± 4°F)
MT ± 0.5% of reading or ± 3°C (6°F), whichever is greater
HR ± 0.5% of reading or ± 3°C (6°F), whichever is greater
G5 ± 0.5% of reading or ± 3°C (6°F), whichever is greater
P3 ± 3°C (± 6°F)
1M, 2M ± 0.5% of reading or ± 3°C (6°F), whichever is greater
Repeatability2
LT ± 1°C (± 2°F)
MT ± 1°C (± 2°F)
HR ± 1°C (± 2°F)
G5 ± 1°C (± 2°F)
P3 ± 1°C (± 2°F)
1M, 2M ± 2°C (± 4°F)
1at 0 - 50°C (32 - 122°F) ambient temperature
2at 0 - 50°C (32 - 122°F) ambient temperature

Technical Data
MP150 Rev. E3 07/20139
Temperature Resolution
digital interface 0.1 K
analog output 16 bit
Scan Rate
All models 150 Hz
Measured Points per Line1
All models 256 pixel @ 150 Hz scan rate
512 pixel @ 76 Hz scan rate
1024 pixel @ 36 Hz scan rate – model as option
Scan Angle (FOV)
All models 90°
2.2 Optical Specifications
Standard Focal Distance
All models 1.52 m / 69 in. (standard focus)
special focal distances available
minimal focal distance: 500 mm (20 in)
HR ∞ (far focus)
Optical Resolution D:S 2
Measurement Resolution (90% energy)
LT, MT, HR, G5 170 : 1 (IFOV = 5.9 mrad)
P3 33 : 1 – for P30 (IFOV = 30 mrad)
75 : 1 – for P31 (IFOV = 13.3 mrad)
1M 200 : 1 (IFOV = 5 mrad)
2M 200 : 1 (IFOV = 5 mrad)
Hot Spot Detection (50% energy)
LT, MT, HR, G5 510 : 1 (IFOV = 2 mrad)
P3 100 : 1 – for P30 (IFOV = 10 mrad)
225 : 1 – for P31 (IFOV = 4.5 mrad)
1M 600 : 1 (IFOV = 1.7 mrad)
2M 600 : 1 (IFOV = 1.7 mrad)
1at 90° scan angle
2measured as slit response at 20 Hz scan rate, per pixel at focus distance

Technical Data
10 Rev. E3 07/2013MP150
Figure 1: Optical Resolution for Measurement Resolution depending on Scan Rate
Figure 2: Optical Resolution for Hot Spot Detection depending on Scan Rate