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Reliance electric 57C409 User manual

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WARNING
THIS UNIT AND ITS ASSOCIATED EQUIPMENT MUST BE INSTALLED,
ADJUSTED AND MAINTAINED BY QUALIFIED PERSONNEL WHO ARE
FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL EQUIPMENT
IN THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED. FAILURE TO
OBSERVE THESE PRECAUTIONS COULD RESULT IN BODILY INJURY.
WARNING
UNEXPECTED MACHINE MOVEMENT MAY BE THE RESULT OF INSERTING OR
REMOVING THIS MODULE OR ITS CONNECTING CABLES. POWER SHOULD BE
REMOVED FROM THE MACHINE BEFORE INSERTING OR REMOVING THE
MODULE OR ITS CONNECTING CABLES. FAILURE TO OBSERVE THESE
PRECAUTIONS COULD RESULT IN BODILY INJURY.
CAUTION
THIS MODULE CONTAINS STATICĆSENSITIVE COMPONENTS. CARELESS
HANDLING CAN CAUSE SEVERE DAMAGE.
DO NOT TOUCH THE CONNECTORS ON THE BACK OF THE MODULE. WHEN
NOT IN USE, THE MODULE SHOULD BE STORED IN AN ANTIĆSTATIC BAG.
THE PLASTIC COVER SHOULD NOT BE REMOVED. FAILURE TO OBSERVE
THIS PRECAUTION COULD RESULT IN DAMAGE TO OR DESTRUCTION OF
THE EQUIPMENT.
I
Table of Contents
1.0 Int oduction 1Ć1...............................................
2.0 Mechanical/Elect ical Desc iption 2Ć1...........................
2.1 Mechanical Description 2Ć1...................................
2.2 Electrical Description 2Ć1.....................................
3.0 Installation 3Ć1................................................
3.1 Wiring 3Ć1..................................................
3.2 Initial Installation 3Ć1.........................................
3.3 Module Replacement 3Ć4.....................................
4.0 P og amming 4Ć1..............................................
4.1 Register Organization 4Ć1....................................
4.2 Configuration 4Ć4...........................................
4.3 Reading And Writing Data In Application Tasks 4Ć4..............
4.3.1 BASIC Task Example 4Ć5...............................
4.3.2 Control Block Task Example 4Ć6.........................
4.4 Using Interrupts in Application Tasks 4Ć6.......................
4.4.1 BASIC Task Example 4Ć7...............................
4.4.2 Control Block Task Example 4Ć8.........................
4.5 Restrictions 4Ć9.............................................
4.5.1 Writing Data to Registers 4Ć9............................
4.5.2 Use in Remote I/O Racks 4Ć9...........................
4.5.3 Initializing or Updating Filter Registers 4Ć9................
5.0 Diagnostics And T oubleshooting 5Ć1...........................
5.1 Incorrect Data 5Ć1...........................................
5.2 Bus Error 5Ć2...............................................
5.3 Interrupt Pro lems 5Ć3.......................................
5.3.1 No Interrupts 5Ć3......................................
5.3.2 Hardware Event TimeĆOut 5Ć3...........................
5.3.3 Hardware Event Count Limit Exceeded 5Ć4...............
5.3.4 Illegal Interrupt Detected 5Ć4............................
II
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 
Technical Specification AĆ1......................................
 
Module Block Diagram BĆ1......................................
 
Field Connection CĆ1...........................................
 
Related Component DĆ1........................................
 
Defining Variable in the Configuration Ta k EĆ1....................
III
  
Figure 2.1 Ć Typical I put Circuit 2Ć2...................................
Figure 2.2 Ć Module Faceplate 2Ć3.....................................
Figure 3.1 Ć Typical Field Sig al Co ectio s 3Ć1........................
Figure 3.2 Ć Rack Slot Numbers 3Ć2...................................
Figure 3.3 Ć Offset a d Gai 3Ć3.......................................
Figure 4.1 Ć A alog I put Registers 4Ć1................................
Figure 4.2 Ć Curre t Cou t Registers 4Ć1...............................
Figure 4.3 Ć Commo Clock Status Register 4Ć2.........................
Figure 4.4 Ć I terrupt Co trol Registers 4Ć2.............................
Figure 4.5 Ć A alog Update Registers 4Ć3..............................
Figure 4.6 Ć I put Filter Selectio Registers 4Ć3..........................
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1Ć1
 
The products described in this instruction manual are manufactured
or distributed by Reliance Electric Company or its subsidiaries.
This 2 Channel Analog Input Module is used to input analog signals
to a local rack in the DCS 5000/AutoMax system. The module
contains two channels that can be converted as often as once every
500 microĆseconds. Each channel provides 12 bit conversion plus
sign, 100% overrange, and userĆprogrammable filters and conversion
rates.
There is one isolated common for the two input channels. Inputs to
the module can be either +1 volt +5 volts, +10 volts or 4Ć20 ma. The
module can be configured to interrupt on every conversion.
Typically, this module is used to read analog voltages from
potentiometers, tachometers, drive control systems, and process
control systems.
This manual describes the functions and specifications of the
module. It also includes a detailed overview of installation and
servicing procedures, as well as examples of programming methods.
Related publications that may be of interest:
JĆ2611 DCS 5000 PR DUCT SUMMARY
JĆ3675 DCS 5000 ENHANCED BASIC LANGUAGE
INSTRUCTI N MANUAL
JĆ3676 DCS 5000 C NTR L BL CK LANGUAGE
INSTRUCTI N MANUAL
JĆ3677 DCS 5000 LADDER L GIC LANGUAGE
INSTRUCTI N MANUAL
JĆ3630 ReSource AutoMax PR GRAMMING
EXECUTIVE INSTRUCTI N MANUAL VERSI N 1.0
JĆ3635 DCS 5000 PR CESS R M DULE INSTRUCTI N
MANUAL
JĆ3649 AutoMax C NFIGURATI N TASK MANUAL
JĆ3650 AutoMax PR CESS R M DULE INSTRUCTI N
MANUAL
JĆ3675 AutoMax ENHANCED BASIC LANGUAGE
INSTRUCTI N MANUAL
JĆ3676 AutoMax C NTR L BL CK LANGUAGE
INSTRUCTI N MANUAL
JĆ3677 AutoMax LADDER L GIC LANGUAGE
INSTRUCTI N MANUAL
JĆ3684 ReSource AutoMax PR GRAMMING
EXECUTIVE INSTRUCTI N MANUAL VERSI N 2.0
JĆ3750 ReSource AutoMax PR GRAMMING
EXECUTIVE INSTRUCTI N MANUAL VERSI N 3.0
IEEE 518 GUIDE F R THE INSTALLATI N F ELECTRICAL
EQUIPMENT T MINIMIZE ELECTRICAL N ISE
INPUTS T C NTR LLERS FR M EXTERNAL
S URCES
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2Ć1
2.0 MECHANICAL/ELECTRICAL
DESCRIPTION
The following is a description of the faceplate LEDs, field termination
connectors, and electrical characteristics of the field connections.
2.1 Mechanical Descrip ion
The input module is a printed circuit board assembly that plugs into
the backplane of the DCS 5000/AutoMax rack. It consists of a printed
circuit board, a faceplate, and a protective enclosure. The faceplate
contains tabs at the top and bottom to simplify removing the module
from the rack. Module dimensions are listed in Appendix A.
The faceplate of the module contains a female connector socket and
4 LED indicators that show the status of the inputs. Input signals are
brought into the module via a multiĆconductor cable (M/N 57C371;
see Appendix D). One end of this cable attaches to the faceplate
connector, while the other end of the cable has stakeĆon connectors
that attach to a terminal strip for easy field wiring. The faceplate
connector socket and cable plug are keyed to prevent the cable from
being plugged into the wrong module.
On the back of the module are two edge connectors that attach to
the system backplane.
2.2 Elec rical Descrip ion
The input module contains two analog input channels with
softwareĆselectable filters. These channels are connected through a
multiplexer to a successive approximation analog to digital converter.
As supplied, the module can convert +10 volt or +1 volt inputs. If
you add external resistors, the module can convert +5 volt or 4Ć20
ma current inputs.
Each channel provides 12 bit conversion plus sign (+4095). The
module provides 100% overranging in the event that the input signal
exceeds the maximum normal input voltage. hen in the overrange
condition, the magnitude is doubled (+8191) and the accuracy is
halved (bit 0 is no longer significant).
The analog to digital converter provides conversion rates as fast as
once every 500 microseconds. The update period is software
programmable in increments of 500 microseconds, up to a maximum
of 32.7675 seconds. Sample and hold circuits maintain constant
input values during conversion.
Each channel contains a low pass filter with userĆselectable
bandwidths to smooth out transients and also provide antiĆaliasing
for signals with high frequency components. The filter cutoff
frequencies are given in figure 4.6.
A single isolated common is provided for both analog input channels.
Input signals have 600 volt isolation to logic common. An onĆboard
DCĆDC converter provides power to the isolated portion of the circuit.
The +15 volt outputs from the supply are brought to the connectors
on the faceplate of the module. A circuit diagram is shown in figure
2.1. Refer to Appendix A for power supply current limitations.
2Ć2
+
-
O/A
1
2
3
Figure 2.1 Ć Typical Input Circuit
There are 4 LED indicators on the faceplate of the odule which
reflect the status of the onĆboard 4 hz clock. The top LED indicates
whether co on clock, which can be generated fro nu erous
odules, is on. The next LED indicates whether this odule is driving
the co on clock. The botto two LEDs are used for factory testing
purposes only and should be ignored by the user. See figure 2.2.