Rider Concept ELECTRIC MINI ATV User manual

ELECTRIC MINI ATV
OWNER’S MANUAL
Read and understand this entire manual before using!
NOTE: Manual illustrations are for demonstration ur oses only.
Illustrations may not reflect exact a earance of actual roduct.
S ecifications subject to change without notice.
OFF ROAD USE ONLY!!!
NEVER OPERATE THIS VEHICLE IF YOU ARE UNDER
AGE 12!!!
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INTRODUCTION
Thank you for purchasing this mini ATV. The proper care and maintenance that your vehicle
requires is outlined in this manual. Following these instruction will ensure a long trouble-free
operating life of this vehicle and your satisfaction with it.
The owner’s manual corresponded to the latest state of this vehicle at the time of printing.
light deviations resulting from continuing development and design can, however, not be
completely excluded. All specifications are non-binding, we reserve the right to modify or
delete technical specification, parts, design, etc… without prior notice.
SAFETY WARNINGS
This vehicle is NOT A TOY and ONLY used in closed off areas remote from public road
traffic.
Never permit children under age
12 to operate this ATV.
Adu
lt’s supervision is required if children under age 16 .
WARNING: Riding an electric mini ATV can be a hazardous activity. Certain conditions may
cause the equipment to fail without fault of the manufacturer. Like other electric vehicles, the
Mini Quad can and is intended to move, and it is therefore possible to lose control, fall off
and/or get into dangerous situations that no amount of care, instruction or expertise can
eliminate. If such things occur you can be seriously injured or die, even when using safety
equipment and other precautions. RIDE AT YOUR OWN RI K AND U E COMMON EN E.
This manual contains many warnings and cautions concerning the consequences of failing to
maintain, inspect or properly use your mini ATV. Because any incident can result in serious
injury or even death, we do not repeat the warning of possible serious injury or death each
time such a possibility is mentioned.
APPROPRIATE RIDER USE AND PARENTAL SUPERVISION
This manual contains important safety information and use tips to help you and your child
operate and handle the mini ATV. Carefully read the manual in its entirely together with your
child before letting your child ride it for first time. The manual also contains important
information on servicing the vehicle.
It is your responsibility to review the manual and make sure that all riders understand all
warnings, cautions, instructions and safety topics and assure that the riders are able to safely
and responsibly use this product and protect your child from injury. We recommend that you
periodically review and reinforce the information in this manual with your child, and that you
inspect and maintain your children’s vehicle to insure their safety. The reco ended rider
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age of 12 years is only an estimate, and can be affected by the rider’s size, weight or skills.
Any rider unable to fit comfortably on the mini ATV should not attempt to ride it.
It is i portant and necessary to conduct the technical training for your child before
first use. To get the train infor ation, please contact the dealer who you purchase the
vehicle fro . Before your child co plete the training, do not let your child use this
vehicle.
Children often underestimate or fail to recognize the dangerous situation, you should make it
clear to your child that should not, under any circumstances, operate the vehicle without
supervision and that your child may only drive at speed that are commensurate with the
child’s riding ability and other road condition.
A parent’s decision to allow his or her child to ride this vehicle should be based on the
child’s aturity, skill and ability to follow rules.
Keep this product away from small children younger than age 12 and remember that this
product is intended for use only by persons who are, at a minimum, completely comfortable
and competent while operating the vehicle.
DO NOT EXCEED THE WEIGHT LIMIT OF 145LBS ( 65KGS). Rider weight does not
necessarily mean a person’s size is appropriate to fit or maintain control of the mini ATV
Do not touch the brakes or otor on your vehicle when in use as they can beco e
very hot.
Refer to the following section on safety for additional warnings.
ACCEPTABLE RIDING PRACTICES AND CONDITIONS
Always check and obey any local laws or regulations which ay affect the locations
where the vehicle ay be used.
Ride defensively. Watch out for potential obstacles that could catch your wheel or force you to
swerve suddenly or lose control. Be careful to avoid pedestrians, skaters, skateboards,
scooters, bikes, children or animals who may enter your path, and respect the rights and
property of others.
The mini ATV is meant to be used on private property and on closed courses and not on
public streets or sidewalks. Do not ride your mini ATV in any areas where pedestrian or
vehicle traffic is present.
Do not activate the speed control on the hand grip unless you are on the MINI ATV and in a
safe, outdoor environment suitable for riding.
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This product was manufactured for performance and durability but are not impervious to
damage. Jumping or other aggressive riding can over-stress and damage any product,
including the Mini ATV, and the rider assumes all risks associated with high-stress activity.
Be careful and know your limitations. Risk of injury increases as the degree of riding difficulty
increases. The rider assumes all risk associated with aggressive riding activities.
Never carry passengers or allow more than one person at a time to ride the electric mini
quad.
Never use near steps or swimming pools.
Never use alcohol or drugs before or while operating
Keep your fingers and other body parts away from the drive chain, steering system, wheels
and all other moving components.
Never use headphones or a cell phone when riding.
Never hitch a ride with another vehicle.
Do not ride the vehicle in wet or icy weather and never immerse the electric mini quad in
water, as the electrical and drive components could be damaged by water or create other
possibly unsafe conditions.
Wet, slick, bumpy, uneven or rough surfaces may increase risks of use. Do not drive the
electric four wheeler in mud, ice, puddles or water. Avoid excessive speeds that can be
associated with downhill rides. Never risk damaging surfaces such as carpet or flooring by
use of an electric four wheeler indoors.
Do not ride at night or when visibility is limited.
PROPER RIDING ATTIRE
Always wear proper protective equipment such as an approved safety helmet, elbow pads
and kneepads. A helmet may be legally required by local law or regulation in your area.
A long-sleeved shirt, long pants and gloves are recommended. Always wear athletic shoes,
never drive barefooted or in sandals, and keep shoelaces tied and out of the way of the
wheels, motor and drive system.
USING THE CHARGER
The charger supplier with the vehicle should be regularly examined for damage to the cord,
plug, enclosure and other parts, and in the event of such a damage, the bike must mot be
charged until the charger has been repaired or replaced.
Use only with the recommended charger.
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Use caution when charging.
The charger is not a toy. Charger should be operated by an adult.
Do not operate charger near flammable materials.
Unplug charger and disconnect from bike when not in use.
Always disconnect from the charger prior to wiping down and cleaning the vehicle with liquid.
FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES
RISK OF SERIOUS INJURY. USE WITH APPROPRIATE CAUTION AND SERIOUS
ATTENTION TO SAFE OPERATION.
WARNING STICKER LOCATION
Sticker A is located on the left front fender.
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Sticker B is located on the right front fender
Sticker C is located on the right front fender
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Sticker D is located in the chain cover
Sticker E is located on the rear swing arm
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LOCATION OF PIN
PIN is stamp marked on an aluminum plate that is riveted on the rear swing arm
PIN eans the Product Identify Nu ber which is unique for each unit.
BEFORE YOU BEGIN
Remove contents from box. Remove the foam separators that protect the components from
damage during shipping. Inspect the contents of the box for scratches in the paint, dents or
kinked cables that may occurr during shipping. Because the product was 85 percent
assembled and packed at the factory, there should not be any problems, even if the box has a
few scars or dents.
Esti ated Asse bly and Set-Up Ti e
We recommend assembly by an adult with experience in motorbike or bicycle mechanics.
Allow up to 30-60 minutes for assembly
Required Tools
ome tools may be supplied; however, we recommend the use of mechanic’s grade tools.
Use the supplied tools only as a last resort.
The list of tool required is as follows:
·Open end wrench 10mm / 13mm-15mm / 14mm-17mm / 24mm
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·Allen wrench 5mm / 6mm / 10mm
·Bicycle style tire pump with pressure gauge
Asse bly illustration and instruction
ASSEMLY REAR WHEEL
A: Nut M16 1pc
B: WasherΦ16.5*30*3 1pc
C: Rear wheel
D: split pin 2pcs
E: Rear axle
1. Fix the wheel(C) through the axle.
2. Mount the spring washer (B) and then tighten
the nut (A) securely with 24mm open end
wrench.
3. Install the 2pcs split pin.
ASSEMBLY FRONT SHOCK ABSORBER
A: Bolt M10*40 2pcs
B: front shock
C: Nut M10 2pcs
1. Uplift the frame to align the shock (B) mounting
hole to the shackle joint hole.
2. Fix the bolt (A) through the shock mounting hole
and shack joint and tighten the nut (C) securely
with 13mm -15mm and 14mm -17mm open end
wrench
ASSEMLY FRONT WHEEL
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A: Wheel suspension left and right
B: Bolt M10*85*1.5 2pcs
C: Nut M10 2pcs
1. Put the front wheel suspension (A) into the front
swing arm joint, align the bearing hole to the joint
upper and bottom hole.
2. Mount the bolt (B) through the hole and twist the
nut (C),tighten it securely with 14mm - 17mm
open end wrench and 10mm allen wrench.
ASSEBMLY TIE ROD
A :Bolt M8*30 2pcs
B: pring waher Φ8 2pcs
C: Tie rod left and right 2pcs
D: Waher Φ8 2pcs
E: Nut N8 2pcs
1. Align the hole of tie pring waher (B), tie rod end
ball (C), Waher (D) in sequence.
2. Mount the bolt(A) and tighten the nut (E)
securely with 13mm - 15mm open end wrench and
6mm allen wrench.
ASSEMLY BUMPER
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A: Nut M8 2pcs
B: Bumper
C: Bolt M8×16 4pcs
1. Align the bottom mounting hole of bumper (B) to
the frame bottom joint and mount the bolt (C), NOT
tighten the bolt to keep the bumper free move.
2. Turn upwards the bumper to align the upper
mounting hole of bumper to the frame upper joint,
then mount the bolt (C) and twist the nut (A).
3. Tighten the bolt (C) and nut(A) securely with 10mm
and 13mm open end wrench
ASSEMBLY FRONT BRAKE CALIPER
A: pring washer Φ6 4pcs
B: Bolt M6*12 4pcs
C: front brake caliper
1. Place the brake disc into the front brake caliper
(C) with the hole in alignment.
2. Mount the spring washer (A) and then tighten
the bolt (B) securely with 5mm allen wrench.
ASSEMBLY HANDLEBAR
WARNING:
Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose
control and crash.
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A: Bolt M8×50 4pcs B: Upper Clamp
C: Bottom Clamp D: handlebar cover
E: Handle bar
1. Put the bottom clamp(C) on the steering rod
plate with the screw hole in alignment, and
place the handlebar (E) in the bottom clamp,
then cover the upper clamp (B) on the
handlebar and install the 4pcs bolt (A).
2. Place the handlebar in the upright and vertical
position, then tighten all the bolts securely with
10mm open end wrench.
3. put the cover on the handle bar.
Inflating the Tires
NOTE:The 6” rear tires are inflated when shipped, but they invariably lose some pressure
between the point of manufacturing and your purchase. Always inflate the tires to the correct
P I before first time use.
Please read the specification sheet to get the infor ation of tire pressure.
Using a bicycle-style tire pump to inflate the tire to the P I indicated on the sidewall of the tire.
Note: The pressurized air supplies found at gasoline stations are designed to inflate high-
volume automobile tires. If you decide to use such an air supply to inflate your tires, first make
sure the pressure gauge is working, then use very
short bursts to inflate to the correct P I. If you inadvertently over-inflate the tire, release the
excess pressure immediately.
I portant infor ation of use guider for tire
Note: Tire is the only contact between the vehicle to the road, the safety of various driving
activity depends on the small area of tire where contact with the road. Therefore, it is very
important to keep the tire in good condition any time and use the correct size and standard
tire to replace the old ones.
Guide:
Tire asse bly and disasse bly
It is strongly recommended that the tire assembly and disassembly should be done by an
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authorized technician with necessary skills.
Tire inflating pressure
It is very important to keep the tire in proper pressure and check the tire pressure before use.
The inflating should be done while the tire is cold.
Tire aintenance
Tire tread depth should be checked regularly.( hallower tread means less grip of tire). You
must stop to use the vehicle if the tire is pierced, disassemble the tire and check it carefully.
Tire maintenance should be done by an authorized technician. Tire should be replaced
immediately when it is distorted or damaged.
Tire replace ent
It is important to use the correct size and standard tire as per our specification (see details in
technical specification sheet)
Don’t use the used tire if you are not sure its previous service condition.
Tire aging
Tire aging is unavoidable even the tire is not ever used or just used a few times. Tire aging is
mainly reflected in the cracked section on side of tire and tire tread, sometimes the tire is
distorted as well. The used and aged tire should be checked and confirmed if it is ok to use
again by an authorized technician
HANDLE DRIVE CONTROLS
1. rear brake lever 2.horn button switch
3. twist button of Forward)- Off- Reverse 4. Ignition key switch
5. battery volume gauge 6. front brake lever
7. accelerator grip with ON/OFF lamp switch.
Re ark: Accelerator works while the KEY SWITCH in at ON position and it does not
work while it is at OFF position
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3-FUNCTION ADJUSTABLE SWITCH
The 3-function adjustable switch is located under the seat ( see above picture).
There are 3 letters standing for the different functions as follows,
R: Throttle response is adjustable from 0.2 to 1 in clockwise rotation
S: Top speed is adjustable from 8KM /H to 28KM/H in clockwise rotation
P: Motor power output is adjustable from 10A to 35A ( for 48V1300W version, it is adjustable
from 10A to 40A) in clockwise rotation
SLEEP MODE
This ATV controller is available with the sleep mode to reduce the battery consuming while
you forget turning off the key switch after use.
If you stop to use the throttle for 3 minutes and the key switch is at ON position, the sleep
model will be automatically started to work, during the sleep mode, the electricity volume light
is still shining to remind you the key switch is at ON position, however, the throttle power
supply is shut off and you can not drive the ATV. You need to turn off the key switch and turn it
on again to re-connect the power supply
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OPTIONAL PART 1--- CUT OFF PEDAL & PARKING BRAKE
OPTIONAL PART 2---REMOTE CONTROL
The remote control unit ( No.1 in above picture) is located under the seat, and the switch
top the motor: press the button ( No.3 in above picture)
tart the motor: quickly press the button 2 times ( No.2 in above picture)
Caution: The re ote control works effectively within 30 eters only.
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TECHNICAL SPECIFICATION SHEET
Motor type 1 1000W 36V
Motor type 2 1300W 48V
MAX. Power output 1000W36V 1.88KW/1500RPM
MAX. Power output 1300W48V 3.30KW/1520RPM
Max torque (1000W motor) 10.2Nm /1500RPM
Max torque (1300W motor) 18.5 Nm/1520RPM
Battery 3 x 12V 12A lead acid battery for 36V 1000W
48V10A / 48V 13A lithium battery for 48V1300W
Charger INPUT for 36V lead acid battery 100-240V/50-60 Hz/1.5A
Charger OUTPUT for 36V lead acid battery 44.0V-1.5A
Charger INPUT for 48V lithium battery 100-240V/47-63 Hz/2.0A
Charger OUTPUT for 48V lithium battery 54.6V-2.0A
Non-load input current ≤115mA
Maximum motor current controller output 35A±1.0A/1000W36V
40A±1.0A/1300W48V,
Transmission Chain drive
Front suspension double mechanical damper
Rear suspension mono shock absorber
Tyre Tubelss tyre,front 14*4.10-6, rear 14.00 x 5-6 with
10.00 P.s.i. operation pressure and 24 P.s.i Max.
inflate .
Brake system front and rear disc brake
Rated loading capacity 65KG
Max. speed (1000W36V) 26KM/hour
Max. speed (1300W48V) 29KM/hour
Range per charge(36V12A) 19KM
Range per charge(48V10A) 19KM
Range per charge(48V13A) 24KM
Wheelbase(mm) 780
Dry Weight (KG ) 42KG / 49KG
Dimension (mm) 1165×725×765
Min ground clearance (mm) 70
eat height (mm) 550
Carton size (mm) 1030*640*530
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PRODUCT MAIN PART DIAGRAM
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1. handlebar cover
2. rear brake lever
3. electricity volu e
4. throttle
5. front brake lever
6. rear wheel & tire
7. front swing ar
8. bu per
9. front wheel & tire
10.front la p
11. ignition switch
12. Forward - Off - Reverse gear switch
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13. plastic body
14. rear la p
15. chain cover
16. rear brake caliper
17. right footrest
18. front shock absorber
19. fuse box
20. battery
21. seat
22. rear rack
23. rear shock absorber
24. otor
25. left footrest
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BEFORE RIDING
Charging the Battery
Your electric mini ATV may not have a fully charged battery; therefore it is a good idea to
charge the battery prior to use.
· Initial charge time: 12 hours
· Run time: up to 45minutes
· Average battery life: 120 charge/discharge cycles
· Recharge time: Always remember to turn the power switch off and recharge for at least 9
hours after each use. When vehicle is not in regular use, recharge battery at least once a
month until normal use is resumed. If you have left the power switch on or your product has
not been charged for a long period of time the battery may reach a stage at which it will no
longer hold a charge.
WARNING:
Always disconnect your electric mini ATV from the charger before cleaning with liquid.
The charger has a small window with two LEDs to indicate the charge status. Red LED
means the battery is in charging and Green LED means the battery is full charged. Chargers
have built-in over-charge protection to prevent battery from being over-charged.
Be sure to properly align the groove on the charger input port with the corresponding
socket on the Mini Quad and tighten threads; otherwise, no charging action will occur.
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