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Riello LMV5 Series Training manual

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2915921 (3) - 03/2009
LMV51... / LMV52…
Display and settings / Commissioning instructions
15921
Contents
1 Safety notes................................................................................................................................................................................ 2
8 Commissioning instructions for the LMV5... system ........................................................................................................... 29
17 Addendum 3: Variable speed drive (VSD) module................................................................................................................ 50
5921 2
Safety notes
1.1 Warnings
The present Basic Documentation describes a wide choice of ap-
plications and functions and shall serve as a guideline. The cor-
rect functioning is to be checked and proven with the help of
function tests on a test rig or on the plant itself!
• All activities (mounting, installation and service work, etc.)
must be performed by qualified staff
• Degree of protection IP40 as per DIN EN 60 529 for burner
controls must be ensured through adequate mounting by
the burner or boiler manufacturer
• Before making any wiring changes in the connection area of
the LMV5..., completely isolate the plant from mains supply
(all-polar disconnection). Ensure that the plant cannot be
inadvertently switched on again and that it is indeed dead. If
not observed, there is a risk of electric shock hazard
• Protection against electrical shock hazard on the LMV5...
and on all connected electrical components must be
ensured through appropriate mounting
• Each time work has been carried out (mounting, installation
and service work, etc.), check to ensure that wiring is in an
orderly state, that the parameters have been correctly set
and make the safety checks as described in "Commission-
ing notes"
• Fall or shock can adversely affect the safety functions. Such
units must not be put into operation even if they do not
exhibit any damage
• In programming mode, the position check of actuators and
VSD (checking electronic fuel / air ratio control) is different
from the check during automatic operation.
Like in automatic operation, the actuators are still jointly
driven to their required positions. If an actuator does not
reach the required position, corrections are made until that
position is reached. However, in contrast to automatic oper-
ation, there are no time limits to these corrective actions.
The other actuators maintain their positions until all actua-
tors have reached the positions currently required. This is
essential for setting fuel /air ratio control. This means that
during the time the fuel / air ratio curves are programmed,
the person making the plant settings must continuously
monitor the quality of the combustion process (e.g. by
means of a flue gas analyzer). Also, if combustion levels are
poor, or in the event of dangerous situations, the commis-
sioning engineer must take appropriate action (e.g. switch-
ing off manually)
To ensure the safety and reliability of the LMV5... system, the fol-
lowing points must also be observed:
– Condensation and ingress of humidity must be avoided.
Should such conditions occur, make sure that the unit will be
completely dry before switching on again!
– Static charges must be avoided since they can damage the
unit's electronic components when touched. Recommenda-
tion: Use ESD equipment
1.2 Mounting notes
• Ensure that the relevant national safety regulations are
complied with
• In the geographical areas where DIN regulations apply, the
requirements of VDE must be satisfied, especially the
standards DIN / VDE 0100, 0550 and DIN / VDE 0722
1 Safety notes
WARNING
To avoid injury to persons, damage to proper-
ty or the environment, the following warning
notes must be observed!
The LMV5... is a safety device! Do not open, in-
terfere with or modify the unit. Siemens will
not assume responsibility for any damage re-
sulting from unauthorized interference!
The addendum to the LMV51.2... and LMV52...
documentation contains additional warning
notes which should also be observed when
using these system versions. After commis-
sioning and after each service visit, check the
flue gas values across the entire load range.
Risk of explosion!
Incorrect configuration can lead to excessive
fuel supply which might cause an
explosion! Operators must be aware that in-
correct settings made on the AZL5… display
and operating unit and incorrect settings of
the fuel and / or air actuator positions can lead
to dangerous burner operating conditions.
35921
Safety notes
1.3 Installation notes
• Ensure that the electrical wiring inside the boiler is in com-
pliance with national and local safety regulations
• Do not mix up live and neutral conductors
• Make certain that strain relief of the connected cables is in
compliance with the relevant standards (e.g. as per DIN EN
60730 and DIN EN 60 335)
• Ensure that spliced wires cannot get into contact with neigh-
boring terminals. Use adequate ferrules
• Always run high-voltage ignition cables separately
while observing the greatest possible distance to the
unit and to other cables
• The burner manufacturer must protect unused AC 230 V
terminals with dummy plugs (refer to sections Suppliers of
other accessory items)
• When wiring the unit, ensure that AC 230 V mains voltage
cables are run strictly separate from extra low-voltage
cables to warrant protection against electrical shock hazard
• This equipment has been tested and found to comply with
the limits for a Class A digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide rea-
sonable protection against harmful interference when the
equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio fre-
quency energy and, if not installed and used in accordance
with the Instruction Manual, may cause harmful interference
to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in
which case the user will be required to correct the interfer-
ence at his own expense
• This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide rea-
sonable protection against harmful interference in a resi-
dential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used
in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no
guarantee that interference will not occur in a particular
installation
If this equipment does cause harmful interference to radio or tel-
evision reception, which can be determined by turning the equip-
ment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between equipment and receiver
• Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected
• Consult the dealer or an experienced radio / TV technician
for help
1.4 Setting and parameter setting notes
• When adjusting the electronic fuel / air ratio control system
integrated in the LMV5…, allow for sufficient amounts of
excess air since over a period of time the flue gas settings
will be affected by a number of factors (e.g. density of air,
wear of actuating devices, etc.). For this reason, the flue
gas values initially set must be checked at regular intervals
• To provide protection against inadvertent or unauthorized
parameter transmission between the parameter backup
memory of the AZL5... display and operating unit and the
LMV5... basic unit, the OEM (burner or boiler manufacturer)
must enter an individual burner identification (ID) for every
burner. Compliance with this regulation is mandatory to
ensure that the LMV5… system will prevent parameter sets
from other plant (with unsuited and possibly dangerous
parameter values) to be transmitted to the LMV5… basic
unit via the backup memory of the AZL5... (also refer to the
description of burner identification in chapter Display and
operating unit AZL5...)
• With the LMV5..., it is to be noted that the unit's characteris-
tics are determined primarily by the specific parameter set-
tings rather than by the type of unit. This means that, among
other things, each time a plant is commissioned, the param-
eter settings must be checked and the LMV5... must not be
transferred from one plant to another without adapting the
parameter settings to the new plant
• In the case of dual-fuel burners and oil-firing, the short
preignition (phase 38) parameter OnTmeOilIgnition is to be
selected and a magnetic clutch is to be used, ensuring that
there will be no oil pressure until this phase is reached. The
magnetic clutch can be renounced at a pure oil burner, then
the long preignition (from phase 22) must be parameterized
• When using the ACS450 PC software, the safety notes
given in the relevant Operating Instructions (CC1J7550)
must also be observed
• A password protects the parameter setting level against
unauthorized access. The OEM allocates individual pass-
words to the setting levels he can access. The standard
passwords used by Siemens must be changed by the OEM.
These passwords are confidential and may only be passed
on to persons authorized to access such setting levels
• The responsibility for setting the parameters lies with the
person who in accordance with his access rights has made
changes to the respective setting level
NOTE
:
In particular, the OEM will assume responsibility for the cor-
rect parameter settings in compliance with the standards
covering the specific applications (e.g. EN 676, EN 267, EN
1643, etc.).
5921 4
Safety notes
1.5 Standards and certificates
1.6 Service notes
NOTE
:
If fuses are blown, please contact the Manufacturer.
1.7 Life cycle
Burner controls has a designed lifetime1of 250,000 burner start-
up cycles which, under normal operating conditions in heating
mode, correspond to approx. 10 years of usage (starting from the
production date given on the type field). This lifetime is based on
the endurance tests specified in standard EN298 and the table
containing the relevant test documentation as published by the
European Association of Component Manufacturers (Afecor)
(www.afecor.org).
The designed lifetime is based on use of the burner controls ac-
cording to the manufacturer's Data Sheet and Basic Documenta-
tion. After reaching the designed lifetime in terms of the number
of burner startup cycles, or the respective time of usage, the
burner control is to be replaced by authorized personnel.
1.7.1 Disposal notes
Conformity to EEC directives
- Electromagnetic compatibility EMC (immunity) 2004/108/EC
- Directive for gas-fired appliances 90/396/EEC
- Low-voltage directive 2006/95/EC
- Directive for pressure devices 97/23/EEC
- Safety limit thermostats to EN 14597
ISO 9001: 2000
Cert. 00739 ISO 14001: 2004
Cert. 38233
Type CSA
LMV51.000C1 xx--- x xxx xxx
LMV51.000C2 x x x x --- --- --- x x x
LMV51.040C1 --- x --- --- x x x x x x
LMV51.040C2 --- x x --- --- --- --- x x x
LMV51.100C1 xx--- x xxx xxx
LMV51.100C2 x x x x --- --- --- x x x
LMV51.140C1 --- x --- --- x x x x x x
LMV51.140C2 --- x x --- --- --- --- x x x
LMV51.200A1 xx--- x xxx xxx
LMV51.200A2 x x --- x --- --- --- x x x
LMV51.300B1 x x --- x x x x --- x x
LMV51.300B2 x x --- x --- --- --- --- x x
LMV51.340B1 --- x --- --- x x x --- x x
LMV52.200B1 x x --- x x x x --- x x
LMV52.200B2 x x --- x --- --- --- --- x x
LMV52.240B1 --- x --- --- x x x --- x x
LMV52.240B2 --- x --- --- --- --- --- --- x x
V D E
FM
APPROVED
1. The designed lifetime is not the warranty time specified in
the Terms of Delivery
The unit contains electrical and electronic compo-
nents and must not be disposed of together with
household waste. Local and currently valid legis-
lation must be observed.
7.3 Display and settings
7.3.1 Menu structure
AZL
Resetting
AZL operation
7550d01E/0402
Esc Enter < Select >
+
+
-+
+
+
+
+
+
-+ -+
-+
-+ -+
SafetyCheckFunct LossFlameTest
STL test
Autom/Manual/Off
Inp3Config_C/V
Main menu level
Display of operation
Operation
Manual operation
Parameterization
& display
Updating
PW Login
PW Logout
Password-protectedrange
Normal operation
Presetting without pressing the buttons
Fault history
Lockout history
Boiler setpoint
Type of fuel
Date, time of day
Hours run
Start counter
Number of lockouts
Burner ID
Selection of operating mode
Set load
Autom / Manual / Off
Burner control
Times
Flame detector test
Configuration
Valve proving
System ID BC
SW version
e-bus Address
Date format
Times
Language
Physical units
e-bus Sendcycle BU
Display Contrast
System ID AZL
SW version
Passwords
Burner ID
Parameter backup
Load SW from PC
Submenu selection
Ratio control
Gas settings
Oil settings
Times
Number of fuel actuators
Program stop
Shutdown behaviour
Addressing
Direction of rotation
System ID ACT
SW version
Actuators
Hours run
Load controller
Configuration
Adaptation (PID part)
SW version
Controller parameters
Temperature limiter
Cold start
System configuration
LC operating mode
Temperatur e limiter
Start counter
5
5921
Below, the most important displays of «Normal operation» and examples of «Lockout
and start prevention messages» and «Parameter settings» are defined.
In «Normal operation», the display shown is the default display which automatically ap-
pears and which is maintained as long as no settings are made and no unusual events
like faults or start preventions occur.
The change from other displays to the normal display can be made by pressing the Info
button.
If the startup procedure shall be watched, the display can be switched to «Normal op-
eration» by simultaneously pressing the Select buttons «<» and «>» or the «Info» but-
ton.
Normal operation (undisturbed, no manual entries)
HOME RUN (Phase 10)
LMV 5x
Home 10
S t a r t N o 1 2 3 4 5 6
F 0 5 . 1 A 0 2 . 4 0 4 . 3
STANDBY (Phase 12)
S e t p o i n t 1 2 5 ° C
A c t V a l u e 1 2 4 ° C
F u e l O i l
S t a n d b y 1 2
STARTUP I (Phases 20, 21)
W a i t i n g f o r
S t a r t R e a l a s e 2 1
F 0 5 . 1 A 0 2 . 4 0 4 . 3
STARTUP II (Phase 22)
Start
F a n o n 2 2
F 0 5 . 1 A 0 2 . 4 0 4 . 3
STARTUP III (Phase 24)
D r i v i n g t o
P r e - p u r g i n g 2 4
F 0 5 . 1 L 4 4 . 6 3 0 . 3
STARTUP IV (Phases 30...34)
P r e - p u r g i n g 3 2
F 0 5 . 1 L 9 4 . 6 9 8 . 3
STARTUP V (Phase 36)
D r i v i n g t o
I g n i t i o n P o s 3 6
F 6 5 . 1 L 4 4 . 6 1 0 . 3
Displays
5921
6
STARTUP VI (Phase 38)
I g n i t i o n P o s 3 8
F 3 2 . 1 L 4 2 . 3 2 2 . 3
STARTUP VII (Phases 40, 42, 44)
F u e l
R e l e a s e 1 4 0
F l a m e 8 0 %
F 3 2 . 1 L 4 2 . 3 2 2 . 3
STARTUP VIII (Phases 50, 52)
F u e l
R e l e a s e 2 5 0
F l a m e 8 0 %
F 3 2 . 1 L 4 2 . 3 2 2 . 3
STARTUP IX (Phase 54)
D r i v i n g t o
L o w - f i r e 5 4
F 2 8 . 5 L 3 8 . 3 1 8 . 5
OPERATION I (Phase 60)
S e t p o i n t 1 2 5 ° C
A c t V a l u e 1 2 4 ° C
S e t L o a d 5 7 . 5 %
F l a m e 1 0 0 %
OPERATION II (Phase 62)
S h u t - d o w n
L o w - f i r e 6 2
F 2 8 . 5 L 1 7 . 6 1 2 . 5
SHUTDOWN (Phase 70)
S h u t d o w n
70
F 2 8 . 5 L 1 7 . 6 1 2 . 5
SHUTDOWN (Phase 72)
D r i v i n g t o
P o s t p u r g e 7 2
F 0 5 . 1 L 4 4 . 6 3 0 . 3
SHUTDOWN (Phases 74...78)
P o s t p u r g i n g 7 4
F 2 8 . 5 L 1 7 . 6 1 2 . 5
Display (cont‘d)
7
5921
SHUTDOWN (Phase 79)
T e s t A i r P r e s s
Switch 79
F 2 8 . 5 L 1 7 . 6 1 2 . 5
VALVE PROVING (Phases 80...83)
V a l v e P r o v i n g
80
E v a c u a t i n g
V a l v e P r o v i n g
81
T e s t a t m o s P r e s s
V a l v e P r o v i n g
82
F i l l i n g
V a l v e P r o v i n g
83
T e s t G a s P r e s s
Displays (cont‘d)
5921
8