Rockwell Automation AllenBradley 432ES-IG3 User manual

User Manual Original Instructions

GuardLink EtherNet/IP

Interface

Catalog Number 432ES-IG3

2Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022

GuardLink EtherNet/IP Interface User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

These labels may also be on or inside the equipment to provide specific precautions.

The following icon may appear in the text of this document.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022 3

Table of Contents

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Who Should Use this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Automatic Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Physical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

System Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

GuardLink Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Tap Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tap Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tap Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Channel Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Commissioning Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 2

Mechanical Installation Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

High Vibration Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Cable Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Chapter 3

Electrical Connections Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Multiple Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 4

Add the Network Interface

Module

Set the IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Alternative Methods to Set the IP Address. . . . . . . . . . . . . . . . . . . . . . 26

Update Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Before You Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Update Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Install the Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Add the Network Interface Module to a Controller Project . . . . . . . . . . 30

View Module Profile Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

General Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Connection Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Safety Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Module Info Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Channels Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022

Table of Contents

Internet Protocol Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Port Configuration Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Network Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Time Sync Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Append GuardLink Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Append GuardLink Nodes to the Network Interface Module . . . . . 44

Manual Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Discover Modules Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Chapter 5

Modify GuardLink Topology Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Online Node Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Controller Online . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Safety Locked or Unlocked. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Node Tags Used in Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Insert a Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Change a Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Append a Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Delete a Node. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Remove the Last Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Chapter 6

Controller Tags Interface Input Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Tap Input Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Guard Locking Input Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Tap and Guard Locking Output Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Chapter 7

Troubleshooting Diagnostic Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Controller Organizer Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Channel Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Node Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Fault Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

All Nodes Faulted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Verify Module Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Verify Device on the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Appendix A

Specifications General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Appendix B

Certifications and Directives Agency and Directive Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022 5

Table of Contents

UKCA Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

SIL Rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Performance Level/Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Appendix C

Safety Statements CIP Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Appendix D

Uninstall the Logix Designer

Application Module Profile

Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Appendix E

Configure Automatic

Diagnostics

Automatic Diagnostics on PanelView 5000 Display. . . . . . . . . . . . . . . . . 97

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

6Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022

Table of Contents

Notes:

Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022 7

Preface

About This Publication This manual is a reference guide for the 432ES-IG3 EtherNet/IP™

Communications Module for the 432ES-IG3 GuardLink® Network Interface

Module.

This publication describes the procedures to install, wire, configure, and

troubleshoot the 432ES-IG3 GuardLink network interface module. You must be

familiar with the following:

• Use of a safety controller in a Logix 5000® control system.

• Use of safety systems.

• Use of the Studio 5000® Logix and View Designer application

environment.

• Knowledge of applicable regulatory standards.

Who Should Use this Manual Use this manual to design, install, program, or troubleshoot systems that use

the 432ES-IG3 GuardLink EtherNet/IP network interface module.

You are required to have a basic understanding of electrical circuitry and

familiarity with safety-related control systems. If you do not, obtain the proper

training before using this product.

ATTENTION: Personnel who are responsible for the design, application, and

maintenance of safety-related programmable electronic systems (PES) must

be aware of the safety requirements in the application of the system.

Personnel must also be trained in the use of the system.

IMPORTANT Read and thoroughly understand the manual before installing or

operating a system that contains this device.

8Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022

Preface

Definitions The Industrial Automation Glossary (publication AG-7.1) contains terms and

abbreviations that Rockwell Automation uses to describe industrial

automation systems. Table 1 lists specific terms and abbreviations that are

used in this manual.

Table 1 - Terms and Abbreviations

Term Description

AOP Add-on Profile - A Logix Designer application file that facilitates the implementation of

the 432ES. This term is also known as the module profile.

CIP Common Industrial Protocol - An industrial communication protocol that Logix 5000-

based automation systems use on Ethernet, ControlNet®, and DeviceNet®

communication networks.

CIP Safety Safety certified version of CIP™.

Client The client is a GuardLink-enabled device that connects into one of the GuardLink

circuit channels of the 432ES-IG3 network interface module. Each client is known as a

node.

DHCP Dynamic Host Configuration Protocol - A network management protocol that Internet

Protocol networks use to dynamically assign an IP address and other network

configuration parameters to each device on a network.

FW Firmware revision level.

GuardLink circuit Includes all hardware that connects to one channel of the 432ES. This hardware

includes the cables, taps, safety devices, and the terminator.

HI The on-state of the output of a logic block, or the state of an input to a logic block, or a

voltage level that is above the turn-on threshold. HI is equivalent to a Boolean value of

HMI Human Machine Interface - A Rockwell Automation® product in the PanelView™ family.

Host The host is the 432ES-IG3 network interface module.

HW Hardware revision level.

LO Logic off-state or a voltage level below the turn-off threshold. LO is equivalent to a

Boolean value of 0.

MAC ID Media Access Control Identification Number - An Ethernet device on a network is

assigned a unique physical (hardware) number. This number must associate with the

IP address that is assigned to the device for proper communication.

NC No connection.

Node A GuardLink-enabled device that is installed in a GuardLink circuit. Up to 32 nodes can

connect to a circuit. The nodes are numbered from 0 to 31.

Operational state All nodes on the GuardLink channel are safety valid, and the safety Status tag for the

channel is set to a value of 1.

OSSD

Output Signal Switching Device - Typically, OSSD is a pair of solid-state signals that are

connected to a DC source supply. The signals are tested for short circuits to the DC

power supply, to the DC common, and between the two signals.

The 432ES-IG3 network interface module does not have OSSD outputs because the

safety status is transmitted over the Ethernet network. In the controller input tags, the

SIL 3 rated signal for the safety output on each channel is called Status.

PFHd The probability of failure to danger per hour.

PLC (PAC) A programmable logic controller or a programmable automation controller.

Reaction time The input reaction time is the time from when the signal changes on an input terminal

to when safety data is sent to the GuardLogix® controller.

Response time Describes the time between the initial demand that is placed on a safety device/

system, to the time when its output changes to a safe state.

Safe state One or more nodes on the GuardLink channel are not safety valid, and the safety Status

tag for the channel is set to a value of 0.

Safety valid The safety circuit receives input signals that satisfy its requirements to allow

transition to an operational state.

Tap

A tap connects a safety device to the GuardLink circuit. GuardLink-enabled taps are

nodes on the GuardLink circuit. Passive taps are not GuardLink-enabled and therefore

must connect to a GuardLink-enabled device to be considered as a node on the

GuardLink circuit. A tap is not considered as a node when the tap is a passive or

passive power tap with a shorting plug.

Rockwell Automation Publication 432ES-UM001A-EN-P - September 2022 9

Preface

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

You can view or download publications at rok.auto/literature.

Resource Description

ControlLogix System Selection Guide, publication 1756-SG001 Provides information to help you select a ControlLogix® system.

ControlLogix 5580 and GuardLogix 5580 Controllers User Manual, publication

1756-UM543 Provides information to help you design a system, operate a ControlLogix or

GuardLogix-based controller system, and develop applications.

Guardmaster DGSafety Relay and GuardLink System User Manual, publication

440R-UM015 Provides a detailed description of the GuardLink system when connected to the DG safety

relay.

GuardLink EtherNet/IP Network Interface Installation Instructions,

publication 432ES-IN001 Describes how to install a 432ES-IG3 network interface module.

ControlFLASH Plus Quick Start Guide, publication CFP-QS001 Describes how to use the ControlFLASH Plus™ software to upgrade device firmware.

EtherNet/IP Network Devices User Manual, publication ENET-UM006 Describes how to configure and use EtherNet/IP devices to communicate on the EtherNet/IP

network.

Ethernet Reference Manual, publication ENET-RM002 Describes basic Ethernet concepts, infrastructure components, and infrastructure features.

Ethernet Media Specifications Technical Data, publication 1585-TD001 Provides technical specifications for Ethernet media cables and accessories.

System Security Design Guidelines Reference Manual,

publication SECURE-RM001

Provides guidance on how to conduct security assessments, implement Rockwell

Automation products in a secure system, harden the control system, manage user access,

and dispose of equipment.

Industrial Components Preventive Maintenance, Enclosures, and Contact

Ratings Specifications, publication IC-TD002 Provides a quick reference tool for Allen-Bradley industrial automation controls and

assemblies.

Safety Guidelines for the Application, Installation, and Maintenance of

Solid-state Control, publication SGI-1.1

Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides

general guidelines for the application, installation, and maintenance of solid-state control in

the form of individual devices or packaged assemblies incorporating solid-state

components.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.