Roda ROLAIRE User manual

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INSTALLATION
HELP?
Call
1-800-45-BASCO (452-2726)
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8:00 A.M. - 4:30 P.M.
Eastern Time
QCI0150 REV. 0 Page 1 of 14 Certified 06/04/10
INSTALLATION
INSTRUCTIONS
935 RODA
FRAMELESS DOOR
ROLAIRE

QCI0150 REV. 0 Page 2 of 14 Certified 06/04/10
ROLH-935
Rolaire Parts List
ITEM
NO.
PART NUMBER DESCRIPTION
QTY.
1 SC893
1" HEADER, TUBE
1
2
SC938 U-CHANNEL (HORIZONTAL) 1
3
SC938 U-CHANNEL (VERTICAL) 1
4
SC892 FILLER 1
5
SCV920 3/8" VINYL, DRIP 1
6
SCV353 3/8" VINYL, SEAL 2
7
SC4700 WALL MOUNT HEADER BRACKET 2
8
SC4640 CLAMP WITH ANTI-JUMPER 1
9
SC4800-01 ROLLER ASSEMBLY WITH STOPPER PIN 1
10
SC4800-02 ROLLER ASSEMBLY 1
11
SC4610 GUIDE 1
12
SC4710 BOTTOM CATCH 1
13
SC4910 or SC4950 18” PULL/KNOB or BACK TO BACK KNOB 1
16
SC4106 PLASTIC WALL PLUG 20
17
18
SCR09SV #8 X 1 1/2 STRIKE JAMB SCREW 20
19
20
SCV925 1/8 SETTING BLOCK 10
- SCCELESTA-4PP PARTS PAK 1
-- ALCOHOL PAD 2
SCV924 1/16 SETTING BLOCK 10
**
NOTE: Not every part in parts pak will be used
** Part not shown.
**
14 -- 1/8" BUMPER 3
15 -- 1/4" BUMPER 3
**

QCI0150 REV. 0 Page 3 of 14 Certified 06/04/10
910 1 7
6
2011 2
18
12
45
16
13 3
14
15
14
15
8
6

QCI0150 REV. 0 Page 4 of 14 Certified 06/04/10
NOTE: Tempered glass cannot be cut.
Tools:
Maintenance:
This unit is best installed by two people.
Cover the drain with tape prior to installation to prevent the loss of small parts.
Unpack your unit carefully and inspect for freight damage. Lay out and identify all parts using
the instruction sheets as a reference. Before discarding the carton, check to see that no small
hardware parts have fallen to the bottom of the box. If any parts are damaged or missing,
refer to the description noted in the instructions when contacting your dealer for replace-
ments.
Handle the glass panels carefully and protect the edges. Safety tempered glass is very resis-
tant to breakage, but the sharp corners of the panels can damage tile and flooring surfaces.
The glass can break if unequal pressure is applied during installation.
Wear safety glasses whenever drilling or cutting. When drilling holes in ceramic tile or marble,
use a center punch and hammer to carefully break the glazed surface, to prevent skidding
when drilling.
Installation Notes:
To install your Basco Shower Enclosure, you will need the following:
- Pencil
- Low Tack Masking Tape
- Tape Measure
- 4 ft & 6 ft Level
- #2 Phillips Screwdriver
- Drill
- 3/16” , 1/4”, 7/16” Drill Bits
- Hack Saw
- Caulking (Clear Silicone Recommended)
- Caulking Gun
- Suction Cups
- Center Punch (if drilling into tile)
- Files
Three primary materials are used to manufacture your new Basco shower enclosure: tempered
glass, anodized aluminum and stainless steel. To assure a long lasting finish on the enclosure,
wipe it down with a towel after each use.
For occasional, more concentrated cleaning efforts, we find that Lysol Non-Abrasive Bath-
room Cleaner works extremely well. Be sure that any over spray falling on the metal frame is
rinsed thoroughly and dried. Many over-the-counter cleaners, if applied to the metal and left
on, will harm the finish and cause permanent damage, even though their directions indicate
safe use on shower doors. Never use a scouring agent to clean the metal . For more care and
cleaning information as well as instructions for units with Aquaglide XP glass protection,
please visit our website www.BascoShowerDoor.com

Note: It is extremely important the
unit centerline is continuous
and straight to ensure proper
installation.
1
If a continuous unit centerline does not exist from the
original measuring process, it will be necessary to create one.
Lightly mark a continuous unit centerline on the threshold.
Next, mark a continuous unit centerline on each wall, starting
where the threshold centerline meets the wall. Use a level to
ensure the wall centerline is plumb and straight. The wall
centerlines should be a minimum of the unit height from the
threshold.
Note: Centerline (CL) is a term used to describe the center or
mid-point of the unit. The position of the unit centerline can
be located anywhere within the width of the threshold, as
long as adequate structure exists beneath the centerline for
fastening and the outer edges of the unit will not overhang
the threshold. The most common unit centerline position is
the middle of the threshold.
QCI0150 REV. 0 Page 5 of 14 Certified 06/04/10
2
**IMPORTANT**
Keep both holes in-line to ensure
the header mounts level.
3/16"
Unit Height - 1/2”
Use a level to check the threshold for out of level conditions if the original
measured conditions are not available. If no conditions exist, measure up each wall
centerline a distance of Unit Height - 1/2” from the threshold, and clearly mark each location.
Note: Header Mount Hole = Unit Height - 1/2“ , or Panel Glass Height + 1 11/16”
If out of level conditions exist; measure up the “high” side wall centerline a
distance of “Unit Height - 1/2” from the threshold and clearly mark this location.
For the wall centerline distance on the “low” side of the threshold, use a level to
determine the threshold out of level distance and add that value to the equation
“Unit Height - 1/2”. Measure this summed distance up the “low” side wall centerline,
from the threshold and clearly mark this location.
Next drill a 7/16” diameter hole approximately
3” deep, at each marked wall location.
(See illustration example.)
Unit Height - 1/2”
(Unit Height - 1/2”) + 3/16”
THRESHOLD OUT OF
LEVEL EXAMPLE. FOR
REFERENCE ONLY.

Page 6 of 14 Certified 06/04/10
3
4
Verify that the U-channels is cut [2] to the appropriate size. This piece of U-channel will be equal to
the opening width.
Insert a small amount of silicone into each drilled hole and insert a wall plug [16] into each hole.
This must be done just before the U-channel installation. Then carefully cut heads off the wall plugs
with a razor blade so there is nothing raised above the surface of the threshold. Place the U-channel in
correct position and secure it with #8 x 1-1/2” truss head screws [18].
Next drill three 3/16” diameter holes in the center of U-channel [2] (centerline groove provided for
convenience), two holes approximately 2-1/2”from each end and one in the middle. Place the U-channel
in its correct position with the u-channel centerline over the threshold centerline as marked in step one.
With a pencil carefully mark each hole position on the threshold centerline. Remove the u-channel and
drill a 3/16” diameter hole, approximately 1” deep, directly on the threshold centerline at the marked
locations.
Note: Do not overtighten screws
QCI0150 REV. 0
WALL PLUGS
U-CHANNEL
#8 X 1-1/2”
TRUSS HEAD SCREWS
Silicone
WALL PLUGS

QCI0150 REV. 0 Page 7 of 14 Certified 06/04/10
5
Verify that the U-channel [3] is cut
properly using the below formulas:
U-channel Height = Unit Height - 2 3/4”
or
U-channel Height = Panel Glass Height - 9/16“
Note: If out of level conditions exist be sure
to use the longer U-channel on the appropriate
side (see illustration).
Next, drill three 3/16” diameter holes in the
center of U-channel (centerline groove
provided for convenience); one hole 2-1/2”
from each end and one hole in the middle.
Place the U-channel over the wall centerline
marked in step one. With a pencil, carefully
mark each hole position on the wall centerline.
Drill a 3/16” diameter hole, approximately 1”
deep, directly on the wall centerline at the
marked locations.
6
Insert a wall plug [16] into each drilled
hole. Then carefully cut the heads off of the wall plugs
[16] with a razor blade. So there is nothing
raised above the surface of the wall.
Place the u-channel [3] in position and secure
it with #8 x 1-1/2” truss head screws [18].
Note: Do not overtighten th e screws.
THRESHOLD OUT OF LEVEL
EXAMPLE.
FOR REFERENCE ONLY
Unit Height - 2 3/4”
Header Mount Hole
Header Mount Hole
WALL U-CHANNEL
U-CHANNEL
WALL U-CHANNEL
#8 x 1-1/2”
TRUSS HEAD SCREWS
WALL PLUGS
U-CHANNEL

QCI0150 REV. 0 Page 8 of 14 Certified 06/04/10
8
7
Check the size of the Header [1]. It should be equal to the opening size
minus 1 1/2”(+/- 1/8” tolerance). Slide the Wall Mount Header Brackets [7]
on both ends of the Header [1], align the Header with the inner part of the
Header Brackets [7] mounted to the walls and slide out the Wall Mount
Header Brackets [7] (see pictures). Rotate the Wall Mount Header Brackets,
the set screws should be facing up and inside the shower .Then tighten the
4 set screws on each Wall Mount Header Bracket.
Note: The set screws closest to the wall must be tightened first.
Disassemble two Wall Mount Header Brackets [7]
by loosening the set screws. Next, put the supplied large wall
plugs into the holes that were drilled in the walls in step 2.
Screw the inner part of the Header Bracket [7] into the wall
with the supplied socket countersunk head screw.
WALL PLUG
SOCKET HEAD
SCREW
WALL MOUNT HEADER
BRACKET INSERT
WALL
U-CHANNEL
Loosen all 4 set screws
but do not remove them
1. 2.
View from Inside Shower
View from Outside Shower
WALL MOUNT HEADER
BRACKET
Panel Side
HEADER
WALL MOUNT HEADER
BRACKET

QCI0150 REV. 0 Page 9 of 14 Certified 06/04/10
9
10
Place 1/8” setting blocks [20] into the U-channel as shown or approximately every 18”.
DO NOT place setting blocks over screw heads, but set them close to ensure that
the screw heads are below the setting blocks.
Using suction cups set, the Stationary
Glass Panel into the U-channels on the
appropriate side. Use different sizes of
setting blocks to make exposed edges
of the glass level and plumb.**
Exposed edges MUST be level and plumb
before moving to next step.
**Different sizes setting blocks may be
required depending on level conditions.
Various sizes of setting blocks are provided
and can be used in different combinations
(stacked) to obtain the desired result.
Loosen screw
but do not remove it
SETTING BLOCK
U-CHANNEL
HEADER
STATIONARY PANEL
Remove the Anti-jumper from the Clamp [8]. Loosen the Clamp screw but do not remove it.
ANTI-JUMPER

QCI0150 REV. 0 Page 10 of 14 Certified 06/04/10
Slide the Clamp [8] over the glass panel and the Header [1] with the screw on the inside of the shower.
Set a distance between the exposed glass edge and the Clamp [8] equal to 1/4” then tighten the screw.
12
1/4"
View from Inside Shower
DOOR WIDTH
HEADER
WALL MOUNT HEADER
BRACKET
CLAMP
11
Measure the width of the Door Panel. Place a mark on the threshold measuring the same distance from
the open wall (See illustration). Place the Guide [11] on the door side of the mark and against inside face of
the U-channel. Mark the location of the two mounting holes of the Guide onto the threshold.
Next, drill two 3/16” diameter holes at the marked locations. Insert a small amount of silicone into each drilled
hole and insert a wall plug into each hole. Then, carefully cut heads off of the wall plugs with a razor blade
so there is nothing raised above the surface of the threshold. Place Guide [11] in correct position and secure
it with #8 x 1-1/2” truss head screws [18].
#8 X 1-1/2”
TRUSS HEAD SCREWS
WALL PLUGS
View from Inside Shower View from Inside Shower
GUIDE
STATIONARY PANEL
GUIDE
U-CHANNEL
Take the Roller with Stopper Pin [9] and set the roller cam shaft by loosening
a set screw with the 4mm Allen wrench and rotate the cam shaft to set the
adjustment hole to horizontal then retighten the set screw.
Do the same steps with the Roller [10].
Remove mount bolts and washers before mounting the Roller
Assemblies [9/10] to the Door Panel.
Note: The Rollers [9/10] have +/-1/8” height adjustment.
STATIONARY PANEL
4mm ALLEN
WRENCH
ROLLER CAM
SHAFT
Adjustment
Hole
MOUNT BOLTS

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13
Mount the Roller Assembly With Stopper Pin [9] to the wall side
of the Door Panel with the bolts facing to the outside of the shower.
Mount the Roller Assembly [10] to the stationary panel side of the Door
Panel with the bolts facing to the outside of the shower.
1"
14
ROLLER ASSEMBLY
WITH STOPPER PIN
ROLLER ASSEMBLY
Wall Side
Stationary
Panel side
MOUNT BOLT
Cut the Drip Vinyl [5] to the appropriate size. It should be equal to the Door Width minus 1”.
Place the Drip Vinyl [5] onto the bottom of the door panel. Line it up on the wall side of the door.
INSIDE
DRIP VINYL
WALL SIDE
DOOR PANEL
DOOR PANEL
15
Carefully hang the Door Panel with Rollers [9/10] on the
Header [1]. Make sure the Door Panel is lined up inside the
Guide [11]. Then, if necessary adjust the Door Panel so the top
of the glass is flush with the Stationary Panel by loosening
the set screw located on the top of the Roller Assembly
with 4mm Allen wrench and rotating the cam shaft.
(See next page for illustration.)
DRIP VINYL
DOOR PANEL
STATIONARY
PANEL
DOOR PANEL
STATIONARY
PANEL
GUIDE
Allen Wrench
from Guide can
be use
4mm ALLEN
WRENCH
SET SCREW
TIP: Run a small bead of silicone on the
interior where the drip vinyl and the glass
meet to secure the vinyl sweep and prevent
water from collecting inside the sweep.
Tip: a small screwdriver or Allen wrench
can be used to rotate the cam shaft.
View from Inside Shower

QCI0150 REV. 0 Page 12 of 14 Certified 06/04/10
Note: The Rollers [9 &10] have +/-1/8” height adjustment.
No gap between
cam shaft and rod
DOOR PANEL
M5 SOCKET
HEAD CAP SCREW
16
Reinstall the Anti-jumper on the Clamp [8] which
was removed from the Clamp (see step10).
ANTI-JUMPER
STATIONARY PANEL
17
You have the option to use the Vinyl Seal [6] or the Bumpers [14/15].
Optional 1. Optional 2.
1. For the Vinyl Seal: Cut the Vinyl Seal to size
equal to the Door Panel height minus 1/2”.
Place the Vinyl Seal onto the wall side of
the door panel with vinyl lip facing inside
the shower.
2. For the Bumpers: Place one bumper to
the wall approximately 1/2” from the top
of the Door Panel. Place another bumper to
the wall approximately 1/2” from the bottom of
the Door Panel. (See pictures.)
Be sure that the glass will not hit the
wall directly. Different sized bumpers are included.
Be sure to use the size that allows for the best fit.
VINYL SEAL
BUMPER
Be sure to tighten the set screws
before releasing the door.
View from Inside Shower

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20
18
19
Place the Bottom Catch [12] onto the bottom of the Door Panel approximately 1/4” from the edge
of the door. Completely close the door and adjust location of the Bottom Stopper (see illustrations). Mark its
location on the glass (a small peace of tape works best). Remove the Bottom Catch and apply a small amount
of silicone to the inner surfaces of the Catch. Place the Catch back onto the glass at its marked location.
Run a small bead of silicone where the glass and the Bottom Catch meet on the inside of the Door Panel.
1/4”(
approx.)
Location of the Bottom Catch
when the Door Panel completely closed
GUIDE
SPRING
DRIP VINYL
DOOR PANEL
STATIONARY PANEL
Place 18” Pull/Knob [13] or Back to Back Knob [13]
on the Door Panel (see pictures).
18” PULL
KNOB
BACK PLATE
WASHER
BUSHING
KNOB
KNOB
WASHER
BUSHING
18” PULL/KNOB
BACK TO BACK KNOB
Measure the distance between the wall and the Stationary Panel.
Then cut the Filler [4] to the measured distance. Run a small bead
of silicone along both sides of the Filler [4]. Then insert the Filler
into the U-channel [2] (see illustrations).
Run a small bead of silicone
along these edges.
FILLER
U-CHANNEL
U-CHANNEL
FILLER
STATIONARY
PANEL
DOOR PANEL
The spring in Guide [11] can also be slightly adjusted using an Allen wrench.
Run a small bead
of silicone

2 1
QCI0150 REV. 0 Page 14 of 14 Certified 06/04/10
NOTE: DO NOT USE the shower until the silicone is
completely cured. Check the tube of silicone
for the manufacturer recommended cure time.
(typically 24 - 48 hours)
On the interior face of the Side Panel, place a strip of low tack
tape on the glass about 1/8” to 3/16” away from edge of the
u-channel both vertically and horizontally. Run a small bead
of silicone along this edge. Finally on the interior, run a bead
of silicone between the u-channel and the threshold and
also between the u-channel and the wall. After completing,
remove the tape before silicone sets.
CAULK